SEMICONDUCTOR DEVICE INCLUDING DIFFERENT TYPES OF FIELD-EFFECT TRANSISTOR
20260068310 ยท 2026-03-05
Assignee
Inventors
- Edward Namkyu CHO (Slingerlands, NY, US)
- Kibyung Park (Watervliet, NY, US)
- Junho SEO (Hwaseong-si, KR)
- Kang-ill Seo (Springfield, VA, US)
Cpc classification
H10D84/856
ELECTRICITY
H10D84/851
ELECTRICITY
H10D84/8311
ELECTRICITY
International classification
Abstract
Provided is a semiconductor device which includes: a 1.sup.st transistor structure including a 1.sup.st n-type field-effect transistor (NFET) and a 1.sup.st p-type field-effect transistor (PFET) vertically thereabove, the 1.sup.st NFET having a greater channel width than the 1.sup.st PFET; and a 2.sup.nd transistor structure including a 2.sup.nd PFET and a 2.sup.nd NFET vertically thereabove, the 2.sup.nd PFET having a greater channel width than the 2.sup.nd NFET.
Claims
1. A semiconductor device comprising: a 1.sup.st transistor structure comprising a 1.sup.st n-type field-effect transistor (NFET) and a 1.sup.st p-type field-effect transistor (PFET) vertically thereabove, the 1.sup.st NFET having a greater channel width than the 1.sup.st PFET; and a 2.sup.nd transistor structure comprising a 2.sup.nd PFET and a 2.sup.nd NFET vertically thereabove, the 2.sup.nd PFET having a greater channel width than the 2.sup.nd NFET.
2-6. (canceled)
7. The semiconductor device of claim 1, further comprising: a 1.sup.st base layer on which the 1.sup.st transistor structure is disposed; and a 2.sup.nd base layer on which the 2.sup.nd transistor structure is disposed, wherein the 1.sup.st base layer and the 2.sup.nd base layer are connected.
8. The semiconductor device of claim 1, wherein the 2.sup.nd transistor structure is disposed at a side of the 1.sup.st transistor structure at a same vertical level.
9. The semiconductor device of claim 1, further comprising: a 3.sup.rd transistor structure at a side of the 1.sup.st transistor structure or the 2.sup.nd transistor structure, the 3.sup.rd transistor structure comprising a 3.sup.rd field-effect transistor (FET) without a transistor vertically thereabove.
10. The semiconductor device of claim 9, wherein a top surface of a gate electrode of the 3.sup.rd transistor structure is at a same vertical level as a top surface of a gate electrode of the 1.sup.st transistor structure or a gate electrode of the 2.sup.nd transistor structure.
11. (canceled)
12. The semiconductor device of claim 9, further comprising: a 1.sup.st base layer on which the 1.sup.st transistor structure is disposed; and a 2.sup.nd base layer on which the 2.sup.nd transistor structure is disposed, wherein the 3.sup.rd FET is disposed on the 1.sup.st base layer or the 2.sup.nd base layer.
13. (canceled)
14. The semiconductor device of claim 1, further comprising: a 3.sup.rd transistor structure comprising a 3.sup.rd field-effect transistor (FET) and a 4.sup.th FET vertically thereabove, wherein both of the 3.sup.rd FET and the 4.sup.th FET are of p-type or n-type.
15. A semiconductor device comprising: a 1.sup.st transistor structure comprising a 1.sup.st field-effect transistor (FET) and a 2.sup.nd FET vertically above the 1.sup.st FET, the 1.sup.st FET having a greater channel width than the 2.sup.nd FET; and a 2.sup.nd transistor structure comprising a 3.sup.rd FET without a transistor vertically thereabove, wherein the 3.sup.rd FET is disposed at a side of the 1.sup.st FET at a same vertical level.
16. The semiconductor device of claim 15, wherein the 1.sup.st FET and the 3.sup.rd FET have an equal channel width.
17. The semiconductor device of claim 15, wherein the 1.sup.st FET has a greater number of channel layers than the 2.sup.nd FET.
18. The semiconductor device of claim 15, wherein the 1.sup.st FET is of one of p-type and n-type, and wherein the 2.sup.nd FET is of the other of p-type and n-type.
19. The semiconductor device of claim 15, wherein both of the 1.sup.st FET and the 3.sup.rd FET are of p-type or n-type.
20. The semiconductor device of claim 15, wherein both of the 1.sup.st FET and the 2.sup.nd FET are of p-type or n-type.
21. (canceled)
22. The semiconductor device of claim 15, further comprising: a 1.sup.st base layer on which both of the 1.sup.st FET and the 3.sup.rd FET are disposed.
23. The semiconductor device of claim 15, further comprising: a 1.sup.st base layer on which the 1.sup.st FET is disposed; and a 2.sup.nd base layer on which the 3.sup.rd FET is disposed, wherein the 1.sup.st base layer and the 2.sup.nd base layer are connected.
24. The semiconductor device of claim 15, wherein a 1.sup.st source/drain pattern of the 1.sup.st FET and a 2.sup.nd source/drain pattern of the 2.sup.nd FET vertically above the 1.sup.st source/drain pattern are merged.
25. (canceled)
26. The semiconductor device of claim 15, wherein the 2.sup.nd transistor structure comprises a channel structure of the 3.sup.rd FET surrounded by a 1.sup.st work-function metal layer of one of p-type and n-type, and wherein a 2.sup.nd work-function metal layer is formed vertically above the 1.sup.st work-function metal layer, the 2.sup.nd work-function metal layer being of the other of p-type and n-type.
27. The semiconductor device of claim 15, wherein a top surface of a gate electrode of the 1.sup.st transistor structure is at a same vertical level as a top surface of a gate electrode of the 2.sup.nd transistor structure.
28. A semiconductor device comprising: a base layer; a field-effect transistor (FET) on the base layer, the FET comprising a 1.sup.st channel structure, a 1.sup.st gate structure on the 1.sup.st channel structure and a 1.sup.st source/drain pattern on the 1.sup.st channel structure; and a 2.sup.nd gate structure on the 1.sup.st gate structure, wherein no channel structure is disposed vertically above the 1.sup.st channel structure.
29. The semiconductor device of claim 28, wherein the 1.sup.st gate structure comprises a 1.sup.st work-function metal layer of one of p-type and n-type, and wherein the 2.sup.nd gate structure comprises a 2.sup.nd work-function metal layer of the other of p-type and n-type.
30-34. (canceled)
Description
BRIEF DESCRIPTION OF DRAWINGS
[0011] Example embodiments of the disclosure will be more clearly understood from the following detailed description taken in conjunction with the accompanying drawings.
[0012]
[0013]
[0014]
[0015]
[0016]
[0017]
[0018]
[0019]
[0020]
DETAILED DESCRIPTION
[0021] All of the embodiments of the disclosure described herein are example embodiments, and thus, the disclosure is not limited thereto, and may be realized in various other forms. Each of the embodiments provided in the following description is not excluded from being associated with one or more features of another example or another embodiment also provided herein or not provided herein but consistent with the disclosure. For example, even if matters described in a specific example or embodiment are not described in a different example or embodiment thereto, the matters may be understood as being related to or combined with the different example or embodiment, unless otherwise mentioned in descriptions thereof. In addition, it should be understood that all descriptions of principles, aspects, examples, and embodiments of the disclosure are intended to encompass structural and functional equivalents thereof. In addition, these equivalents should be understood as including not only currently well-known equivalents but also equivalents to be developed in the future, that is, all devices invented to perform the same functions regardless of the structures thereof. For example, channel layers, sacrificial layers, and isolation layers described herein may take a different type or form as long as the disclosure can be applied thereto.
[0022] It will be understood that when an element, component, layer, pattern, structure, region, or so on (hereinafter collectively element) of a semiconductor device is referred to as being over, above, on, below, under, beneath, connected to or coupled to another element of the semiconductor device, it can be directly over, above, on, below, under, beneath, connected or coupled to the other element or an intervening element(s) may be present. In contrast, when an element of a semiconductor device is referred to as being directly over, directly above, directly on, directly below, directly under, directly beneath, directly connected to or directly coupled to another element of the semiconductor device, there are no intervening elements present. Like numerals refer to like elements throughout this disclosure.
[0023] Spatially relative terms, such as over, above, on, upper, below, under, beneath, lower, left, right, lower-left, lower-right, upper-left, upper-right,central, middle, and the like, may be used herein for ease of description to describe one element's relationship to another element(s) as illustrated in the figures. It will be understood that the spatially relative terms are intended to encompass different orientations of a semiconductor device in use or operation in addition to the orientation depicted in the figures. For example, if the semiconductor device in the figures is turned over, an element described as below or beneath another element would then be oriented above the other element. Thus, the term below can encompass both an orientation of above and below. The semiconductor device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly. As another example, when elements referred to as a left element and a right element may be a right element and a left element when a device or structure including these elements are differently oriented. Thus, in the descriptions herebelow, the left element and the right element may also be referred to as a 1.sup.st element or a 2.sup.nd element, respectively, as long as their structural relationship is clearly understood in the context of the descriptions. Similarly, the terms a lower element and an upper element may be respectively referred to as a 1.sup.st element and a 2.sup.nd element with necessary descriptions to distinguish the two elements.
[0024] It will be understood that, although the terms 1.sup.st, 2.sup.nd, 3.sup.rd, 4.sup.th, 5.sup.th, 6.sup.th, etc. may be used herein to describe various elements, these elements should not be limited by these terms. These terms are only used to distinguish one element from another element. Thus, a 1.sup.st element described in the descriptions of an embodiments could be termed a 2.sup.nd element in the descriptions of another element or one or more claims, and vice versa without departing from the teachings of the disclosure.
[0025] As used herein, expressions such as at least one of, when preceding a list of elements, modify the entire list of elements and do not modify the individual elements of the list. For example, the expression, at least one of a, b and c, should be understood as including only a, only b, only c, both a and b, both a and c, both b and c, or all of a, b and c. Herein, when a term same is used to compare a dimension of two or more elements, the term may cover a substantially same dimension.
[0026] It will be also understood that, even if a certain step or operation of manufacturing an apparatus or structure is described later than another step or operation, the step or operation may be performed later than the other step or operation unless the other step or operation is described as being performed after the step or operation.
[0027] Many embodiments are described herein with reference to cross-sectional views that are schematic illustrations of the embodiments (and intermediate structures). As such, variations from the shapes of the illustrations as a result, for example, of manufacturing techniques and/or tolerances, are to be expected. Thus, the embodiments should not be construed as limited to the particular shapes of regions illustrated herein but are to include deviations in shapes that result, for example, from manufacturing. Various regions illustrated in the figures are schematic in nature and their shapes are not intended to illustrate the actual shape of a region of a device and are not intended to limit the scope of the disclosure. Further, in the drawings, the sizes and relative sizes of layers and regions may be exaggerated for clarity.
[0028] For the sake of brevity, conventional elements, structures or layers of semiconductor devices including a nanosheet transistor and materials forming the same may or may not be described in detail herein. For example, a certain isolation layer or structure of a semiconductor device and materials forming the same may be omitted herein when this layer or structure is not related to the novel features of the embodiments. Also, descriptions of materials forming well-known structural elements of a semiconductor device may be omitted herein when those materials are not relevant to the novel features of the embodiments. Herein, the term isolation pertains to electrical insulation or separation between structures, layers, components or regions in a corresponding device or structure.
[0029]
[0030] It is to be understood here that
[0031] Referring to
[0032] The 1.sup.st active pattern 110 may be formed on a base layer 101, and the 2.sup.nd active pattern 120 may be stacked on the 1.sup.st active pattern 110. The 1.sup.st active pattern 110 may have a greater width than the 2.sup.nd active pattern 120 in the D2 direction, and thus, the 2.sup.nd active pattern 120 stacked on the 1.sup.st active pattern 110 may partially overlap the 1.sup.st active pattern 110 in a D3 direction intersecting the D1 direction and the D2 direction.
[0033] The 1.sup.st active pattern 110 may form a 1.sup.st channel structure 111 and 1.sup.st source/drain patterns 113 for an NFET at a 1.sup.st level of the 3D-stacked FET device 10. The 1.sup.st channel structure 111 may be formed of a plurality of 1.sup.st nanosheet layers epitaxially grown from the base layer 101, which may be a silicon (Si)-based substrate, and thus, the 1.sup.st nanosheet layers may also be formed of silicon. The 1.sup.st source/drain patterns 113 of n-type may be epitaxially grown from the 1.sup.st nanosheet layers of the 1.sup.st channel structure 111, and may be formed of silicon doped with n-type impurities (e.g., phosphorus, arsenic, or antimony). The 1.sup.st channel structure 111 may be surrounded by the gate structure 150 which controls current flow between the 1.sup.st source/drain patterns 113 through the 1.sup.st channel structure 111. The gate structure 150 may include a 1.sup.st work-function metal layer F11 of n-type surrounding each of the 1.sup.st nanosheet layers and a gate electrode GE1 formed on the 1.sup.st work-function metal layer F11. A gate dielectric layer may be formed between the 1.sup.st work-function metal layer F11 and the 1.sup.st nanosheet layers. The 1.sup.st work-function metal layer F11 may be formed of, for example, titanium aluminum carbide (TiAlC), not being limited thereto, and the gate electrode GE1 may be formed of a metal, for example, tungsten (W), aluminum (Al), copper (Cu), etc., or a metal compound, not being limited thereto. The 1.sup.st channel structure 111 including the 1.sup.st nanosheet layers, the 1.sup.st source/drain patterns 113 and the gate structure 150 including the 1.sup.st work-function metal layer F11 may form an NFET implemented by a nanosheet transistor at the 1.sup.st level of the 3D-stacked FET device 10.
[0034] The 2.sup.nd active pattern 120 may form a 2.sup.nd channel structure 121 and 2.sup.nd source/drain patterns 123 for a PFET at a 2.sup.nd level above the 1.sup.st level in the D3 direction. The 2.sup.nd channel structure 121 may be formed of a plurality of 2.sup.nd nanosheet layers also epitaxially grown from the base layer 101, which may be a silicon-based substrate, and thus, the 2.sup.nd nanosheet layers may also be formed of silicon. The 2.sup.nd source/drain patterns 123 may be epitaxially grown from the 2.sup.nd nanosheet layers of the 2.sup.nd channel structure 121, and may be formed of silicon germanium (SiGe) doped with p-type impurities (e.g., boron, gallium, or indium). The 2.sup.nd channel structure 121 may also be surrounded by the gate structure 150 which controls current flow between the 2.sup.nd source/drain patterns 123 through the 2.sup.nd channel structure 121. The 2.sup.nd nanosheet layers forming the 2.sup.nd channel structure 121 may be surrounded by a 2.sup.nd work-function metal layer F12 of p-type on which the gate electrode GE1 is formed. The 2.sup.nd work-function metal layer F12 may be formed of, for example, titanium nitride (TiN), not being limited thereto. The gate dielectric layer may also be formed between the 2.sup.nd work-function metal layer F12 and the 2.sup.nd nanosheet layers. The 2.sup.nd channel structure 121 including the 2.sup.nd nanosheet layers, the 2.sup.nd source/drain patterns 123 and the gate structure 150 including the 2.sup.nd work-function metal layer F12 may form a PFET implemented by a nanosheet transistor at the 2.sup.nd level of the 3D-stacked FET device 10.
[0035] It is to be understood here that the D1 direction is a channel-length direction in which a current flows between two source/drain patterns connected to each other through a channel structure, the D2 direction is a channel-width direction or a cell-height direction that horizontally intersects the D1 direction, and the D3 direction is a channel-thickness direction. The D1 and D2 directions may each be referred to as a horizontal direction and the D3 direction may be referred to as a vertical direction.
[0036]
[0037] Instead, the 2.sup.nd channel structure 121 forming the PFET may have a greater number of nanosheet layers than the 1.sup.st channel structure 111 forming the NFET so that the two field-effect transistors (FETs) may have the same or substantially same effective channel width (W.sub.eff). For example, the 2.sup.nd channel structure 121 may have three nanosheet layers while the 1.sup.st channel structure 111 may have two nanosheet layers.
[0038] The different channel widths and the different number of nanosheet layers, that is, channel layers, may facilitate optimization of a 3D-stacked FET device in terms of not only area gain for a high-density integrated circuit but also device performance such as current speed, work load distribution, power efficiency, contact resistance, thermal control, structural stability, etc.
[0039] Referring to
[0040] The 3D-stacked FET device 10 may also include gate spacers 105 formed on respective side surfaces of the gate structures 150. The gate spacers 105 may prevent current leakage from the gate structure 150 to other circuit elements. The gate spacer 105 may be formed of silicon oxide (e.g., SiO.sub.2) or silicon nitride (e.g., SiN or Si.sub.3N.sub.4), not being limited thereto, which may be the same as or different from the material(s) forming the inner spacers 103.
[0041] Each of the source/drain patterns 113 and 123 may include a protection layer 107 on a top surface and/or a bottom surface thereof. The protection layer 107 may protect these active structures from various operations during the processes of manufacturing the 3D-stacked FET device 10. The protection layer 107 may extend along a side surface of the gate structure 150. The protection layer 107 may also be formed of a material such as silicon nitride (e.g., SiN or Si.sub.3N.sub.4), SiBCN, SiCN, SiOC, or SiOCN, not being limited thereto. A middle isolation layer 109 may be formed between the 1.sup.st work-function metal layer F11 and the 2.sup.nd work-function metal layer F12. The middle isolation layer 109 may also be formed of a material such as silicon nitride (e.g., SiN or Si.sub.3N.sub.4), SiBCN, SiCN, SiOC, or SiOCN, not being limited thereto.
[0042] A shallow trench isolation (STI) structure 102 may be formed at a side of an active region which is a protruded portion of the base layer 101 which may be a silicon-based substrate. The STI structure 102 may be formed of a low-k dielectric material such as silicon oxide (e.g., SiO.sub.2) or silicon nitride (e.g., SiN or Si.sub.3N.sub.4), not being limited thereto. The STI structure 102 may isolate the 3D-stacked FET device 10 from another semiconductor device. An STI liner 104 including silicon nitride (e.g., SiN or Si.sub.3N.sub.4) may be formed between the STI structure 102 and the base layer 101 to prevent oxidation of the base layer 101 in case the base layer 101 is a silicon-based substrate.
[0043] An isolation structure 117 may be formed to surround the source/drain patterns 113 and 123 to isolate these two active structures from each other or from other circuit elements. The isolation structure 117 may be formed of, for example, a low-k dielectric material such as silicon oxide (e.g., SiO.sub.2), not being limited thereto.
[0044] In the above embodiments, the 3D-stacked FET device 10 may be formed on the base layer 101 which may be a silicon-based substrate. However, the disclosure is not limited thereto, and, according to one or more other embodiments, the base layer 101 may be or include a backside isolation layer formed of a low-k dielectric material such as silicon oxide (e.g., SiO.sub.2), which has at least partially replaced an original silicon substrate in a later step of manufacturing the 3D-stacked FET device 10 so that a backside metal contact structure may be formed therein to connect at least one of the 1.sup.st source/drain patterns 113 or the gate structure 150 to a voltage source or another circuit element.
[0045] In the meantime, the 3D-stacked FET device 10 including the NFET and the PFET stacked thereon as described above may form a complementary metal-oxide-semiconductor (CMOS) device for an inverter circuit which is an essential circuit element of semiconductor devices. For example, a CMOS device may form a set of a pull-down transistor and a pull-up transistor in a static random access memory (SRAM) circuit as shown in
[0046]
[0047] Referring to
[0048] This six-transistor (6T) SRAM circuit 20 shown in
[0049]
[0050]
[0051] The 1.sup.st channel structure 311 of the NFET device 30 may include a plurality of 1.sup.st nanosheet layers which may be epitaxially grown from the same base layer 101 (silicon-based substrate) from which the nanosheet layers of the channel structures 111 and 121 of the 3D-stacked FET device 10 may also be epitaxially grown. For example, the 1.sup.st nanosheet layers of the 1.sup.st channel structure 311 and the 1.sup.st nanosheet layers of the 1.sup.st channel structure 111 may be a same structure on the base layer 101 and may be separated to form respective channel structures 111 and 311 of the different transistor structures when the 3D-stacked FET device 10 and the NFET device 30 are manufactured. Thus, the 1.sup.st nanosheet layers of the 1.sup.st channel structure 311 of the FET device 30 and the 1.sup.st nanosheet layers of the 1.sup.st channel structure 111 of the FET device 10 may be at the same levels in the D3 direction, respectively.
[0052] In manufacturing the NFET device 30, a plurality of 2.sup.nd nanosheet layers, which are a same structure of the 2.sup.nd nanosheet layers of the 2.sup.nd channel structure 121 of the 3D-stacked FET device 10, may also be formed from the base layer 101 as an upper channel structure stacked on the channel structure 311. However, these 2.sup.nd nanosheet layers to form the upper channel structure may be removed to leave only the 1.sup.st nanosheet layers for the channel structure 311 as the channel structure of the NFET device 30. Accordingly, the NFET device 30 may include only the 1.sup.st source/drain patterns 313 epitaxially grown from the 1.sup.st nanosheet layers of the 1.sup.st channel structure 311, without 2.sup.nd source/drain patterns thereabove. The 1.sup.st source/drain patterns 313 may be of the same n-type formed of the same materials as the 1.sup.st source/drain patterns 113 of the 3D-stacked FET device 10, for example, silicon (Si) with n-type impurities such as phosphorus, arsenic, antimony, etc.
[0053] A gate structure surrounding the 1.sup.st nanosheet layers of the channel structure 311 may be one of those three gate structures 150 shown in
[0054] However, as described above, no transistor such as the PFET stacked on the NFET in the 3D-stacked FET 10 of
[0055] The NFET device 30 may also include a middle isolation layer 309 formed between the 1.sup.st work-function metal layer F31 and the 2.sup.nd work-function metal layer F32, if any. The middle isolation layer 309 may also be formed at the same time as the middle isolation layer 109 is formed for the 3D-stacked FET device 10 as an extension thereof in a single process. Further, an STI structure 302, an STI liner 304, inner spacers 303, gate spacers 305, a protection layer 307, and an isolation structure 317 may also be formed in the NFET device 30 as extensions of the corresponding structures, respectively, of the 3D-stacked FET device 10, in respective single processes.
[0056] Thus, an SRAM circuit as shown in
[0057] However, one or more of the 3D-stacked FET device 10 and the NFET device 30 may form a plurality of different types of semiconductor device, other than the SRAM circuit 20 as shown in
[0058]
[0059] Referring to
[0060] Similar to the 3D-stacked FET device 10 of
[0061] However, as described above, the 1.sup.st channel structure 411, the gate structure including the 1.sup.st work-function metal layer F41 and the gate electrode GE4, and the 1.sup.st source/drain patterns 413 at the 1.sup.st level may form a PFET, and the 2.sup.nd channel structure 421, the gate structure including the 2.sup.nd work-function metal layer F42 and the gate electrode GE4, and the 2.sup.nd source/drain patterns 423 at the 2.sup.nd level may form an NFET. Thus, the 3D-stacked FET device 40 may differ from the 3D-stacked FET device 10 shown in
[0062] Like, the 3D-stacked FET device 10, the 3D-stacked FET device 40 may also form a plurality of different types of semiconductor device, according to one or more embodiments. For example, the 3D-stacked FET device 40 may form a CMOS device such as an inverter implementing the pull-up transistor PU1 (or PU2) and the pull-down transistor PD1 (or PD2) of the SRAM circuit 20 of
[0063] When the 3D-stacked FET device 40 is formed to have a PFET at the 1.sup.st level, an NFET at the 2.sup.nd level may not be formed at the same time as the NFET of the NFET device 30 for a pass-gate transistor based on a same base layer in a single process. However, the PFET at the 1.sup.st level may enable improved channel stress control and current leakage prevention for the 3D-stacked FET device 40.
[0064]
[0065] Referring to
[0066] The 1.sup.st channel structure 511 of the PFET device 50 may include a plurality of 1.sup.st nanosheet layers which may be epitaxially grown from the base layer 401 (silicon-based substrate) from which the nanosheet layers of the channel structures 411 and 421 of the 3D-stacked FET device 40 may also be epitaxially grown. For example, the 1.sup.st nanosheet layers of the 1.sup.st channel structure 511 and the 1.sup.st nanosheet layers of the 1.sup.st channel structure 411 may be a same structure on the base layer 401 before they are separated to form respective channel structures 411 and 511 of the different transistor structures when the 3D-stacked FET device 40 and the PFET device 50 are manufactured. Thus, the 1.sup.st nanosheet layers of the 1.sup.st channel structure 511 of the FET device 50 and the 1.sup.st nanosheet layers of the 1.sup.st channel structure 411 of the FET device 40 may be at the same levels in the D3 direction, respectively.
[0067] In manufacturing the PFET device 50, a plurality of 2.sup.nd nanosheet layers, which are a same structure of the 2.sup.nd nanosheet layers of the 2.sup.nd channel structure 421 of the 3D-stacked FET device 40, may also be formed from the base layer 401 as an upper channel structure stacked on the channel structure 411. However, these 2.sup.nd nanosheet layers to form the upper channel structure may be removed to leave only the 1.sup.st nanosheet layers for the channel structure 511 as the channel structure of the PFET device 50. Accordingly, the PFET device 50 may include only the 1.sup.st source/drain patterns 513 epitaxially grown from the 1.sup.st nanosheet layers of the 1.sup.st channel structure 511, without 2.sup.nd source/drain patterns thereabove. The 1.sup.st source/drain patterns 513 may be formed of the same p-type materials as those of the 1.sup.st source/drain patterns 413 of the 3D-stacked FET device 40, for example, silicon germanium (SiGe) with p-type impurities such as boron, gallium, or indium, etc.
[0068] A gate structure surrounding the 1.sup.st nanosheet layers of the channel structure 511 may be at a side of the gate structure of the 3D-stacked FET device 40 in the D2 direction. This gate structure of the PFET device 50 may be formed of a 1.sup.st work-function metal layer F51 and a gate electrode GE5 which correspond to the 1.sup.st work-function metal layer F41 and the gate electrode GE4 of the 3D-stacked FET 40 of
[0069] However, as described above, no transistor such as the NFET stacked on the PFET in the 3D-stacked FET 40 of
[0070] The PFET device 50 may also include a middle isolation layer 509 formed between the 1.sup.st work-function metal layer F51 and the 2.sup.nd work-function metal layer F52, if any. The middle isolation layer 509 may also be formed at the same time as the middle isolation layer 409 is formed for the 3D-stacked FET device 40 as an extension thereof in a single process. Further, an STI structure 502, an STI liner 504, inner spacers 503, gate spacers 505, a protection layer 507, and an isolation structure 517 may also be formed in the PFET device 50 as extensions of the corresponding structures, respectively, of the 3D-stacked FET device 40, in respective single processes.
[0071] The PFET device 50 including only the PFET at the 1.sup.st level may also form a semiconductor device along with one or more of the 3D-stacked FET device 10 of
[0072]
[0073] Referring to
[0074] Similar to the 3D-stacked FET device 10 of
[0075] However, as described above, the two FETs at the 1.sup.st level and the 2.sup.nd level in the 3D-stacked FET device 60 are of n-type. Thus, a gate structure of the 3D-stacked FET device 60 may include only a 1.sup.st work-function metal layer F61 of n-type without a 2.sup.nd work-function metal layer of p-type, and this 1.sup.st work-function metal layer F61 may surround both the 1.sup.st channel structure 611 and the 2.sup.nd channel structure 621 in the 3D-stacked FET device 60. Like the 1.sup.st work-function metal layer F11 of the 3D-stacked FET device 10, the 1.sup.st work-function metal layer F61 may be formed of, for example, titanium aluminum carbide (TiAlC), not being limited thereto. Further, the source/drain patterns 613 and 623 may both be formed of the same n-type materials forming the 1.sup.st source/drain patterns 113 of the 3D-stacked FET device 10, for example, silicon (Si) with n-type impurities such as phosphorus (P), arsenic (As), antimony (Sb), etc.
[0076] In the meantime, the 1.sup.st source/drain patterns 613 and the 2.sup.nd source/drain patterns 623 may be formed from the nanosheet layers of the 1.sup.st channel structure 611 and the 2.sup.nd channel structure 621 at the same time in a single process, and thus, a 1.sup.st source/drain pattern 613 and a 2.sup.nd source/drain pattern 623 thereabove may be merged as shown in
[0077]
[0078] Referring to
[0079] Similar to the 3D-stacked FET device 60 of
[0080] However, as described above, the two FETs at the 1.sup.st level and the 2.sup.nd level in the 3D-stacked FET device 70 are of p-type. Thus, a gate structure of the 3D-stacked FET device 70 may include only a 1.sup.st work-function metal layer F71 of p-type without a 2.sup.nd work-function metal layer of n-type, and this 1.sup.st work-function metal layer F71 may surround both the 1.sup.st channel structure 711 and the 2.sup.nd channel structure 721 in the 3D-stacked FET device 70. Like the 2.sup.nd work-function metal layer F12 of the 3D-stacked FET device 10, the 1.sup.st work-function metal layer F71 may be formed of, for example, titanium nitride (TiN), not being limited thereto. Further, the source/drain patterns 713 and 723 may both be of p-type and formed of, for example, silicon germanium (SiGe) doped with p-type impurities (e.g., boron, gallium, or indium).
[0081] Similar to the source/drain patterns 613 and 623 of the 3D-stacked FET device 60, the 1.sup.st source/drain patterns 713 and the 2.sup.nd source/drain patterns 723 may be formed from the nanosheet layers of the 1.sup.st channel structure 711 and the 2.sup.nd channel structure 721 at the same time in a single process, and thus, a 1.sup.st source/drain pattern 713 and a 2.sup.nd source/drain pattern 723 thereabove may be merged as shown in
[0082] The 3D-stacked FET device 60 formed of two NFETs at different levels, and the 3D-stacked FET device 70 formed of two PFETs at different levels may also form a semiconductor device along with one or more different types of FET device such as those shown in
[0083]
[0084] Referring to
[0085] The 1.sup.st CPU 8A and the 2.sup.nd CPU 8C may each include a plurality of 3D-stacked FET devices having the same structure as the 3D-stacked FET device 40 shown in
[0086] The CPUs 8A and 8C may require a load balance between high-speed operations and energy efficiency as they perform a variety of tasks, from computationally intensive operations to low-power background processes. Placing the PFET with a greater channel width at the 1.sup.st level may enhance power efficiency and better stress control for operations like memory management, while the NFET at the 2.sup.nd level may prioritize high-speed operations while consuming less power due to its smaller channel width. Further, when the CPUs 8A and 8C spend a significant amount of time in idle or low power states, placing the greater channel-width PFET at the 1.sup.st level may help prevent leakage currents and static power consumption than the greater channel-width NFET at the 1.sup.st level.
[0087] The SRAM 8B may be formed of a couple of 3D-stacked FET devices in which an NFET and a PFET are formed at the 1.sup.st level and the 2.sup.nd level thereabove, respectively, which may have the same structure as the 3D-stacked FET device 10 shown in
[0088] In addition to the advantage of forming NFETS for the two cross-coupled inverters (PD1/PU1 and PD2/PU2) and the pass-gate transistors PG1 and PG2 as shown in
[0089] The GPU 8D may include a plurality of 3D-stacked FET devices in which an NFET and a PFET are formed at the 1.sup.st level and the 2.sup.nd level, respectively, which may have the same structure as the 3D-stacked FET device 10 shown in
[0090] Considering NFET-dominant performance due to the nature of parallel computation tasks and the need for rapid switching speed, the NFET with a greater channel width at the 1.sup.st level and the PFET with a smaller channel width at the 2.sup.nd level may align with optimization of the GPU 8D for its compute-intensive roles. As known, GPUs are designed for highly parallel, compute-intensive tasks such as graphics rendering and machine learning. Placing the greater channel-width NFET at the 1.sup.st level may allow for maximum current drive and switching speed, prioritizing performance-critical operations for the GPU 8D.
[0091] The NPU 8E may include a plurality of 3D-stacked FET devices in which an NFET and a PFET are formed at the 1.sup.st level and the 2.sup.nd level, respectively, which may have the same structure as the 3D-stacked FET device 50 shown in
[0092] As NPUs are designed for machine learning and artificial intelligence workloads, which involve numerous matrix multiplications and data-parallel computations, these workloads benefit heavily from NFETs with higher current drive and faster switching speed. Thus, forming the NFET with a greater channel width at the 1.sup.st level may prioritize these characteristics of NPU to enable faster and more efficient processing.
[0093] Further, the extra logic circuit 8F may include one or more of the NFET device 30 of
[0094] In the meantime, each of the above-described 3D-stacked FET devices may be manufactured in either a monolithic process or a sequential process, according to one or more other embodiments. In the monolithic process, a 1.sup.st FET at the 1.sup.st level and a 2.sup.nd FET at the 2.sup.nd level may be formed from a same substrate to form a 3D-stacked FET device. For example, a plurality of nanosheet layers for a channel structure of the 1.sup.st FET and a plurality of nanosheet layers for a channel structure of the 2.sup.nd FET may be epitaxially grown in the D3 direction from the same substrate. In contrast, in the sequential process, the 1.sup.st FET and the 2.sup.nd FET are formed from different substrates and combined by flipping upside down the 1.sup.st FET and attaching the flipped 1.sup.st FET on to the 2.sup.nd FET. For example, the nanosheet layers for the channel structure of the 1.sup.st FET and the nanosheet layers for the channel structure of the 2.sup.nd FET may be epitaxially grown from different substrates, respectively, before they are combined to form a 3D-stacked FET device.
[0095] As another example, a PFET and an NFET stacked thereon to form a 3D-stacked FET device of the 1.sup.st CPU 8A may be formed from a same substrate in the monolithic process, in which case, a PFET and an NFET stacked thereon to form a 3D-stacked FET device of the NPU 8E may also be formed from this substrate of the 1.sup.st CPU 8A in the same monolithic process. In contrast, the two FETs of the 3D-stacked FET device of the 1.sup.st CPU 8A may be formed from different substrates and combined with each other in the sequential process. At this time, however, the PFET of the 3D-stacked FET device of the 1.sup.st CPU 8A and the PFET of the 3D-stacked FET device of the NPU 8E may be formed from a same substrate, and the NFET of the 3D-stacked FET device of the 1.sup.st CPU 8A and the NFET of the 3D-stacked FET device of the NPU 8E may be formed from another same substrate, so that the pair of the two NFETs are flipped upside down to be combined with the pair of the two PFETs.
[0096] When two different substrates, on which respective FET devices are formed, are combined, an interface or a connection surface or mark may be formed between the two substrates. At least one of these substrates may be at least partially replaced by a backside isolation structure to facilitate a backside metal contact structure as described above. When this substrate replacement is performed before two substrates are combined, an interface or a connection surface or mark may also be formed between two backside isolation structures that replace the two substrates. In contrast, when the substrate replacement is performed after combination of the two substrates, no interface or connection surface or mark may be formed in a backside isolation structure replacing the combined substrates.
[0097] In the semiconductor device 80, all FETs of the different devices at the 1.sup.st level may be disposed at the same level in the D3 direction and may have the same structural shape, and all FETs of the different devices at the 2.sup.nd level may be disposed at the same level in the D3 direction and may have the same structural shape. For example, nanosheet layers forming a channel structure of the PFET of the 1.sup.st CPU 8A and nanosheet layers forming a channel structure of the NFET of the GPU 8D may be at the same vertical level on respective base layers, and widths of these nanosheet layers in the D2 direction may be the same.
[0098] In the above embodiments, a PFET and an NFET are combined to form different types of FET device depending on the functional purpose of a semiconductor device including the FET devices, for example, CPU, SRAM, GPU, and NPU. However, the disclosure is not limited thereto. According to one or more other embodiments, the PFET and the NFET may be placed differently from those shown in
[0099] In the above embodiments, all of the FET structures formed at the 1.sup.st level or the 2.sup.nd level are implemented by a nanosheet transistor. However, the disclosure is not limited thereto, and any other type of FET (e.g., FinFET, forksheet transistor, etc.) may replace any of the nanosheet transistors shown in
[0100]
[0101] Referring to
[0102] The core 1011 may process instructions and control operations of the components included in the SoC 1000. For example, the core 1011 may process a series of instructions to run an operating system and execute applications on the operating system. The DSP 1012 may generate useful data by processing digital signals (e.g., a digital signal provided from the communication interface 1015). The GPU 1013 may generate data for an image output by a display device from image data provided from the embedded memory 1014 or the memory interface 1016, or may encode the image data.
[0103] The embedded memory 1014 may store data necessary for the core 1011, the DSP 1012, and the GPU 1013 to operate. The communication interface 1015 may provide an interface for a communication network or one-to-one communication. The memory interface 1016 may provide an interface for an external memory of the SoC 1000, such as a dynamic random access memory (DRAM), a flash memory, etc.
[0104] At least one of the core 1011, the DSP 1012, the GPU 1013, and/or the embedded memory 1014 may include one or more of the FET devices-shown in
[0105] The foregoing is illustrative of example embodiments and is not to be construed as limiting the disclosure. Although a few example embodiments have been described, those skilled in the art will readily appreciate that many modifications are possible in the above embodiments without materially departing from the disclosure.