ELECTRICAL STORAGE MODULE
20220320689 · 2022-10-06
Inventors
Cpc classification
H01G4/38
ELECTRICITY
H01G11/10
ELECTRICITY
H01G4/40
ELECTRICITY
H01M10/0585
ELECTRICITY
H01M50/507
ELECTRICITY
H01M50/213
ELECTRICITY
H01G11/72
ELECTRICITY
H01G11/76
ELECTRICITY
H01G11/82
ELECTRICITY
International classification
H01M10/0585
ELECTRICITY
Abstract
An electrical storage module includes an insulating substrate that opposes an electrical storage group including a plurality of electrical storage devices and includes a plurality of through-holes, a plurality of current collecting foils that are arranged side by side at intervals from each other on a first surface of the insulating substrate on a side opposite to a surface that opposes the electrical storage group, and an insulating sheet that is disposed to cover the plurality of current collecting foils. The plurality of current collecting foils include a first current collecting foil and a second current collecting foil that are adjacent to each other at an interval in a direction parallel to the first surface. The first current collecting foil includes a first lead part in a tongue shape that extends from an edge, is inserted into a hole of the insulating substrate, and is electrically connected to a positive electrode of a battery, and the second current collecting foil includes a second lead part in a tongue shape that extends from the edge, is inserted into the hole of the insulating substrate, and is electrically connected to a negative electrode of the battery.
Claims
1. An electrical storage module comprising: an electrical storage group that includes a plurality of electrical storage devices each including a first electrode and a second electrode; and a current collecting member in a plate shape that electrically connects the plurality of electrical storage devices to one another and faces the electrical storage group, wherein the current collecting member includes an insulating substrate that opposes the electrical storage group and includes a plurality of holes, a plurality of current collecting foils that are arranged side by side on a first surface of the insulating substrate opposite to a second surface that faces the electrical storage group, and an insulating sheet that is provided on the plurality of current collecting foils, the plurality of current collecting foils includes a first current collecting foil and a second current collecting foil adjacent to each other in a direction parallel to the first surface, the first current collecting foil and the second current collecting foil being disposed apart from each other, the insulating substrate includes one or more holes that at least partially overlap between the first current collecting foil and the second current collecting foil when viewed in a height direction, the first current collecting foil includes a first lead part in a tongue shape that extends from an edge, is inserted into the hole of the insulating substrate, and is electrically connected to the first electrode of each of the electrical storage devices, the second current collecting foil includes a second lead part in a tongue shape that extends from an edge, is inserted into the hole of the insulating substrate, and is electrically connected to the second electrode of each of the electrical storage devices, and the insulating sheet extends to cover the first current collecting foil and the second current collecting foil.
2. The electrical storage module according to claim 1, wherein the insulating sheet is high in flexibility than the insulating substrate.
3. The electrical storage module according to claim 1, wherein the plurality of electrical storage devices are arrayed along the first surface, and the first electrode and the second electrode are provided close to the current collecting member in a direction where the electrical storage group and the current collecting member oppose each other.
4. The electrical storage module according to claim 1, wherein the insulating sheet includes a hole in which at least a part of the hole overlaps the hole of the insulating substrate.
5. The electrical storage module according to claim 1, wherein a plurality of electrical storage devices are arranged in a plurality of rows, the first current collecting foil and the second current collecting foil are disposed at an interval in an orthogonal direction orthogonal to an arrangement direction where two or more of the electrical storage devices are arranged side by side in each of the plurality of rows, a gap provided between the first current collecting foil and the second current collecting foil includes a plurality of first regions in elongated linear shapes and arranged at intervals, and a plurality of second regions, each of the plurality of second regions being disposed between adjacent two of the plurality of first regions, communicating with both of the adjacent two of the plurality of first regions, and overlapping at least a part of an axial end surface of each of the electrical storage devices regarding the height direction, a part of an edge of each of the plurality of second regions is defined by an edge of the first lead part and an edge of the second lead part, a plurality of the second lead parts each being the second lead part include one or more bent lead parts bent in a substantially U shape in plan view when viewed in the height direction, a root side of each of the one or more bent lead parts extends in a first direction, and the first lead part electrically connected to and closest to the one or more bent lead parts is an inclined lead part including an inclined part inclined to be apart from the second lead part in the first direction toward the root side.
6. The electrical storage module according to claim 5, wherein the first current collecting foil including the inclined lead part includes a pair of bottomed slits on the root side of the inclined lead part and on both sides in the arrangement direction.
7. The electrical storage module according to claim 5, wherein all parts of the inclined lead part are inclined in the first direction toward the root side.
8. The electrical storage module according to claim 5, wherein a part of the inclined lead part includes the inclined part.
9. The electrical storage module according to claim 6, wherein the insulating sheet includes a hole including a pair of bottomed slits overlapping the pair of bottomed slits of the first current collecting foil when viewed in the height direction.
10. The electrical storage module according to claim 1, wherein the insulating sheet includes a lead protection part that defines a part of an edge of a hole included in the insulating sheet and that overlaps an entirety of the first lead part and an entirety of the second lead part when viewed in the height direction.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DESCRIPTION OF EMBODIMENT
[0021] Hereinafter, an exemplary embodiment according to the present disclosure is described in detail with reference to the accompanying drawings. Note that, in a case where a plurality of exemplary embodiments and modified examples are included in the following, it is assumed from the beginning to construct a new exemplary embodiment by appropriately combining feature parts of these. In the following example, the same configurations are given the same reference numerals in the drawings, and redundant descriptions are omitted. In addition, a plurality of drawings include schematic views, and dimensional ratios such as a length, a width, and a height of each member do not necessarily coincide among different drawings. In the following description and drawings, an X direction, which is a first direction, indicates an arrangement direction in which, regarding cylindrical batteries 11 arranged in a plurality of rows, two or more cylindrical batteries 11 belonging to each row are arranged. A Y direction indicates an orthogonal direction orthogonal to the arrangement direction, and a Z direction indicates a height direction of electrical storage module 1. The X, Y, and Z directions are orthogonal to one another. The electrical storage device may be a prismatic secondary battery or a capacitor, but in the present example, a case where the electrical storage device is a cylindrical secondary battery will be described as an example. In the present description, the term “substantially” is used in the same meaning as the term “roughly speaking”, and the requirement “substantially . . . ” is satisfied when a human sees it almost as . . . . For example, the requirement of a substantially circular shape is satisfied when a human sees it almost as a circular shape. Those configuration elements described in the following that are not recited in independent claims representing the highest concept are shown herein as optional configuration elements and are not essential.
[0022]
[0023] First holder 20 is disposed to cover a bottom part of the outer covering can of battery 11. First holder 20 includes as many first containers opening toward battery 11 as batteries 11, and each of the first containers includes a concave shape corresponding to an end part of battery 11 on a side opposite to the positive electrode side. On the other hand, the second holder is disposed on the sealing plate side of battery 11. The second holder includes as many second containers as batteries 11, the second containers containing the sealing body of battery 11 and the opening of the outer covering can. Each of the second containers includes an inner peripheral surface facing the outer peripheral surface of the outer covering can, and a height-direction positioning portion extending from the inner peripheral surface toward the inside of the second container and coming into contact with a part of the peripheral edge part of the end surface on the sealing body side of battery 11. For example, the bottom part side of the outer covering can of each battery 11 is contained in the first container, and the sealing body side of each battery 11 is contained in the second container, whereby the plurality of batteries 11 in electrical storage group 10 are positioned. The number of the first and second containers may be greater than the number of the electrical storage devices.
[0024]
[0025] Insulating substrate 40 includes, for example, a glass composite substrate, a glass epoxy substrate, a Teflon (registered trademark) substrate, an alumina (ceramic) substrate, a polycarbonate (PC) substrate, an acrylic substrate, or a composite substrate. Insulating substrate 40 preferably has heat resistance equivalent to that of the glass epoxy substrate or heat resistance higher than that of the glass epoxy substrate.
[0026] The plurality of current collecting foils 50 include metal foils, for example, aluminum foils, copper foils, or the like. On insulating substrate 40, the plurality of current collecting foils 50 are arranged side by side on the first surface on a side opposite to the surface facing electrical storage group 10. Insulating sheet 70 may include any insulating sheet, and includes, for example, a polyethylene terephthalate (PET) film, a polycarbonate (PC) film, a polyimide film, or a fluorine film. Insulating sheet 70 has is higher in flexibility than insulating substrate 40. This configuration enables unwinding, winding, and the like to be performed when the plurality of current collecting foils 50 are obtained on insulating sheet 70, and therefore productivity is enhanced in preparing the current collecting members. Insulating sheet 70 includes an integral structure, is disposed on a side opposite to the insulating substrate side in the plurality of current collecting foils, and is disposed to cover a surface on a side opposite to electrical storage group 10 in the plurality of current collecting foils 50. All of the plurality of current collecting foils 50 are attached to insulating sheet 70 with an adhesive or the like. The structure in which the plurality of current collecting foils 50 and insulating sheet 70 are integrated can be formed, for example, by bonding an integrated sheet conductive foil to insulating sheet 70 and then etching this conductive foil into a predetermined shape.
[0027] The structure in which the plurality of current collecting foils 50 and insulating sheet 70 are integrated is attached and fixed to insulating substrate 40 on the side opposite to electrical storage group 10 with, for example, an adhesive or a double-sided tape, and as a result, insulating substrate 70, the plurality of current collecting foils 50, and insulating sheet 70 are integrated to form current collecting member 30. Furthermore, insulating substrate 40 is bonded and screwed to the second holder not illustrated. Due to this, current collecting member 30, electrical storage group 10, and the first and second holders are integrated into one to constitute a main part of the electrical storage module. The main part of the electrical storage module may be contained in a case not illustrated in a state of being positioned with respect to the case.
[0028]
[0029] As shown in
[0030] Gap 55 provided between first current collecting foil 51 and second current collecting foil 52 includes a plurality of first regions 55a having elongated linear shapes and arranged at intervals, and a plurality of second regions 55b communicating with both of adjacent two first regions 55a and overlapping at least a part of an axial end surface (e.g., the top surface of the sealing body) of battery 11 regarding the height direction (Z direction). As described later, insulating substrate 40 includes one or more through-holes at least partially overlapping between first current collecting foil 51 and second current collecting foil 52 when viewed in the Z direction, and more specifically, at least a part of each through-hole of insulating substrate 40 overlaps second region 55b when viewed in the Z direction.
[0031] First current collecting foil 51 includes first lead part 57 in a tongue shape that extends from the edge, is inserted into the through-hole of insulating substrate 40, and is electrically connected to the positive electrode as the first electrode of battery 11. Second current collecting foil 52 includes second lead part 58 in a tongue shape that extends from the edge, is inserted into the through-hole of insulating substrate 40, and is electrically connected to the negative electrode as the second electrode of battery 11. A part of the edge of second region 55b is defined by the edge of first lead part 57 and the edge of second lead part 58. As shown in
[0032] As shown in
[0033] Furthermore, when viewed in the height direction in a state where electrical storage group 10, first holder 20, the second holder (not illustrated), and current collecting member 30 are integrated into one, the positive electrode of battery 11 overlaps the tip end part of first lead part 57, and a part of the peripheral edge part in the outer covering can constituting the negative electrode of battery 11 overlaps the tip end part of second lead part 58.
[0034] On such a background, as shown in
[0035] As shown in
[0036] Although not described in detail, electrical storage module 1 includes high-potential-side current collecting plate 90 (see
[0037] As described above, according to electrical storage module 1 of the present disclosure, since the plurality of current collecting foils 50 are arranged side by side on the first surface of insulating substrate 40 on a side opposite to the surface facing electrical storage group 10, the plurality of current collecting foils 50 can be arranged only on one side in the Z direction, and electrical storage module 1 can be made compact and excellent in productivity. Since integral insulating sheet 70 extends to cover all current collecting foils 50 discretely arranged, all current collecting foils 50 can be fixed to integral insulating sheet 70, and all current collecting foils 50 can be handled integrally. In addition, since an insulating sheet holding a plurality of current collecting foils is obtained by processing a stack body of one insulating sheet 70 and one conductive foil, productivity is enhanced compared with a manufacturing method in which a plurality of current collecting foils are obtained from individual conductive foils and the plurality of these current collecting foils are attached to an insulating substrate. This can improve handleability of current collecting foil 50, and improves productivity of the current collecting member and eventually the electrical storage module. Furthermore, since the side of current collecting foil 50 opposite to electrical storage group 10 is covered with insulating sheet 70, current collecting foil 50 can be reliably insulated from the outside, and mechanical strength can also be secured. When the conductive foil on the insulating sheet is etched to obtain a plurality of current collecting foils, processing of holes and the like to the insulating sheet may be performed after obtaining the plurality of current collecting foils.
[0038] With reference to
[0039] First lead part 57 electrically connected and closest to bent lead part 82 is inclined lead part 88 including inclined part 88a inclined to one side in the X direction so as to be apart from bent lead part 82 toward the root side of bent lead part 82 in the Y direction. As shown in
[0040]
[0041] Electrical storage module 1 is sometimes used for applications in electric power supply in electric bicycles and electric vehicles, and is sometimes used in an environment where vibration is likely to occur. In this case, the root of first lead part 57 becomes easily damaged by vibration.
[0042] Slits 95 and 96 are formed on the root side of first lead part 57 in order to suppress damage of first lead part 57 on such a background. First lead part 57 is disposed between slits 95 and 96. Slits 95 and 96 extend the distance of first lead part 57. Therefore, first lead part 57 easily follows in the height direction by vibration, so that the stress acting on the root of first lead part 57 is relaxed, and first lead part 57 is less likely to be damaged by vibration.
[0043]
[0044] On the other hand, in electrical storage module 1 of the present disclosure, first lead part 57 electrically connected to and closest to bent lead part 82 is inclined lead part 88 including inclined part 88a inclined to one side in the X direction toward the root side of bent lead part 82 in the Y direction. Therefore, even when second region 55b expands to one side in the X direction by forming bent lead part 82, the root of inclined lead part 88 can be disposed apart from second region 55b, and current collecting foil 50 can be suppressed or prevented from being cut. Therefore, according to electrical storage module 1 in which a part of current collecting foil 50 is shown in
[0045] Note that the present disclosure is not limited to the above-described exemplary embodiment and the modified examples thereof, and various improvements and changes are possible within the matters described in the claims of the present application and the equivalent scope thereof.
[0046] For example, as shown in
[0047] The arrangement of batteries 11 in electrical storage group 10 may also have a layout in which two or more batteries 11 are arranged at intervals not only in the arrangement direction (X direction) but also in the orthogonal direction (Y direction) as in the plan view shown in
[0048] Furthermore, it is assumed that in the layout in the plan view of the plurality of batteries 11 in electrical storage group 10, a direction connecting the centers of batteries opposing each other in the substantially Y direction in every other row is defined as the current collecting direction. At this time, in the layout shown in
[0049] The case where slits 95 and 96 are provided on both sides of the root of the first lead part electrically connected to and closest to bent lead part 82 in current collecting foil 50 has been described. However, the configuration needs not to be adopted as presented below.
[0050] In the present example, as shown in
REFERENCE MARKS IN THE DRAWINGS
[0051] 1, 101: electrical storage module [0052] 10: electrical storage group [0053] 11: battery [0054] 20: first holder [0055] 30: current collecting member [0056] 39, 41, 71: through-hole [0057] 40: insulating substrate [0058] 50, 250: current collecting foil [0059] 51: first current collecting foil [0060] 52: second current collecting foil [0061] 55: gap provided between first current collecting foil and second current collecting foil [0062] 55a: first region [0063] 55b: second region [0064] 57, 257: first lead part [0065] 58: second lead part [0066] 68: part of bent lead part that is electrically connected to negative electrode [0067] 70: insulating sheet [0068] 78, 79: slit [0069] 81: linear lead part [0070] 82, 282: bent lead part [0071] 88, 188: inclined lead part [0072] 88a: inclined part [0073] 89: lead protection part [0074] 90: high-potential-side current collecting plate [0075] 95, 96: slit