TRANSAXLE
20260063198 ยท 2026-03-05
Assignee
Inventors
- Hiroki INOKURA (Toyota-shi Aichi-ken, JP)
- Mizuki BINGO (Toyota-shi Aichi-ken, JP)
- Takashi HASUMI (Toyota-shi Aichi-ken, JP)
- Takayori YAMAUCHI (Kariya Aichi-ken, JP)
- Masaki YOSHIDA (Kariya Aichi-ken, JP)
- Satoshi MIYANAGA (Kariya Aichi-ken, JP)
- Yuki KOSAKA (Kariya Aichi-ken, JP)
Cpc classification
F16H57/0436
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H57/0415
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H57/045
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K17/165
PERFORMING OPERATIONS; TRANSPORTING
F16H57/021
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H57/0471
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H57/0483
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H57/043
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2057/02052
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H2057/02034
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16H57/0457
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60K6/365
PERFORMING OPERATIONS; TRANSPORTING
International classification
F16H57/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A transaxle mounted on a vehicle includes a shaft that integrally rotates together with both a coupling gear included in a gear mechanism and a rotor of an electric motor that is spaced apart from the coupling gear in an axial direction; a first oil passage formed in the shaft and configured to guide the oil scooped up by at least one gear included in the gear mechanism and supplied to an end portion of the shaft on the side of the coupling gear to a predetermined cooling target in a case; a second oil passage formed in the shaft and configured to guide the oil supplied from a pump to an end portion of the shaft on the side of the rotor; and a closure disposed in the shaft and configured to guide restrict communication between the first oil passage and the second oil passage.
Claims
1. A transaxle that is mounted on a vehicle and includes an electric motor, a gear mechanism that includes at least a differential gear and is connected to the electric motor, a case that houses the electric motor and the gear mechanism, and a pump that sucks oil reserved in the case and discharges the oil, the transaxle comprising: a shaft that integrally rotates together with both a coupling gear included in the gear mechanism and a rotor of the electric motor that is spaced apart from the coupling gear in an axial direction; a first oil passage formed in the shaft and configured to guide the oil scooped up by at least one gear included in the gear mechanism and supplied to an end portion of the shaft on the side of the coupling gear to a predetermined cooling target in the case; a second oil passage formed in the shaft and configured to guide the oil supplied from the pump to an end portion of the shaft on the side of the to the rotor; and a closure disposed in the shaft and configured to restrict communication between the first oil passage and the second oil passage.
2. The transaxle according to claim 1, wherein: the shaft includes a first oil supply hole that communicates with the first oil passage and supplies the oil to the side of the cooling target, and a second oil supply hole that communicates with the second oil passage and opens on an outer circumference surface of the shaft that is surrounded by an inner circumference surface of the rotor; the closure is arranged between the first oil supply hole and the second oil supply hole in the axial direction; and the oil discharged from the pump is supplied to the second oil passage via an oil cooler.
3. The transaxle according to claim 2, further comprising: a first bearing that supports the end portion of the shaft on the side of the coupling gear; a second bearing that supports the end portion of the shaft on the side of the rotor; and an intermediate bearing that supports the shaft between the coupling gear and the rotor in the axial direction, wherein the first oil supply hole is disposed between the intermediate bearing and an end face of the rotor on the side of the coupling gear in the axial direction.
4. The transaxle according to claim 1, wherein: the shaft includes a first shaft with the first oil passage and rotates integrally with the coupling gear, and a second shaft with the second oil passage and is fixed to the rotor; the first shaft is fitted within the second oil passage and configured to rotate integrally with the second shaft; and the closure is formed at an end of the first shaft on the side of the second shaft.
5. The transaxle according to claim 4, wherein: the first and second shafts are connected in a rotational direction via a spline fitting portion, and are also connected coaxially via a spigot fitting portion in which an outer circumference surface of the first shaft closely contacts an inner circumference surface of the second shaft on the side of the coupling gear of the spline fitting portion; the cooling target is the spigot fitting portion; and a part of the oil supplied to the second oil passage passes through the spline fitting portion and flows into the spigot fitting portion.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0008]
[0009]
DESCRIPTION OF EMBODIMENTS
[0010] The following describes some aspects of the present disclosure with reference to drawings.
[0011]
[0012] The transaxle 20 includes, in addition to the motor generators MG1 and MG2, a planetary gear 30, a differential gear 39 and a case 40 that houses these elements, as shown in
[0013] The planetary gear 30 includes a sun gear (first rotating element) 31, a ring gear (second rotating element) 32 and a planet carrier (third rotating element) 34 that rotatably supports a plurality of pinion gears 33. As shown in
[0014] The counter drive gear 35 is connected to left and right wheels (drive wheels) W via a counter driven gear 36 that meshes with the counter drive gear 35, a drive pinion gear (final drive gear) 37 that rotates together with the counter driven gear 36, a differential ring gear 39r that meshes with the drive pinion gear 37 and rotates with a differential case of the differential gear 39, the differential gear 39, and the drive shaft DS. A gear mechanism of the transaxle 20, that is, the gear train from the planetary gear 30 and the counter drive gear 35 to the differential gear 39, connects the engine 10 and the motor generator MG1 to each other and also transmits a part of output torque of the engine 10 or a drive source to the drive shafts DS and the wheels W.
[0015] A coupling gear (reduction gear) 38 is connected (fixed) to the rotor R2 of the motor generator MG2 via a motor shaft MS to be separated from the rotor R2 in the axial direction of the motor shaft MS. That is, the motor shaft MS rotates coaxially and integrally with the coupling gear 38, which is included in the gear mechanism of the transaxle 20, and the rotor R2 of the motor generator MG2, which is disposed axially away from the coupling gear 38. The coupling gear 38 has a smaller number of teeth than the counter driven gear 36, and meshes with the counter driven gear 36.
[0016] Thus, the motor generator MG2 is connected to the left and right drive shafts DS and the wheels W via the coupling gear 38, the counter driven gear 36, the drive pinion gear 37, the differential ring gear 39r and the differential gear 39. The motor generator MG2 operates as a drive source to output drive torque (driving force) to the drive shafts DS and the wheels W, either alone or in cooperation with the engine 10, and also outputs regenerative braking torque when the vehicle 1 is braked.
[0017] The case 40 of the transaxle 20 includes a first case 41, a second case 42 and a cover (third case) 45. The first and second cases 41, 42 and the cover 45 are all castings formed, for example, from aluminum alloy or steel. The first case 41 is fastened (coupled) to an engine block of the engine 10 via a plurality of bolts. The second case 42 is fastened (coupled) to the first case 41 via a plurality of bolts and constitutes a case body together with the first case 41. The second case 42 includes a partition wall 42w that divides an interior of the case 40 (case body) into two parts. The cover 45 is fastened (coupled) to the second case 42 via a plurality of bolts to cover an open end of the second case 42 on the opposite side of the first case 41.
[0018] In this embodiment, the carrier shaft CS, which is fixed to the planet carrier 34 of the planetary gear 30, is supported by a bearing (for example, a needle bearing) B0 held by the first case 41. Further, the rotor shaft RS, which is fixed to the sun gear 31 of the planetary gear 30 and the rotor R1 of the motor generator MG1, is supported by a bearing (for example, a ball bearing) B1 held by the partition wall 42w of the second case 42 and a bearing (for example, a ball bearing) B2 held by the cover 45. The counter shaft, which is fixed to the counter driven gear 36 and the drive pinion gear 37, is supported by a bearing (for example, a tapered roller bearing) B3 held by the first case 41 and a bearing (for example, a tapered roller bearing) B4 held by the partition wall 42w.
[0019] The motor shaft MS, which rotates together with the rotor R2 and the coupling gear 38, is supported by bearings B5, B6 and B7, which are ball bearings, for example. That is, an end portion of the motor shaft MS on the coupling gear 38 side (the left end in
[0020] As shown in
[0021] The strainer is fixed in the operating oil reservoir, for example, such that a suction port disposed at its bottom portion opens downwards. An inlet port of the electric oil pump 60 is connected to an oil discharge port of the strainer, and a hollow oil pipe (not shown) is connected to a discharge port of the electric oil pump 60. The electric oil pump 60 sucks in the operating oil in the operating oil reservoir and supplies the sucked-in operating oil to an air-cooled type or a water-cooled type oil cooler 70 via the oil pipe and the like. The operating oil from the electric oil pump 60 is cooled to around room temperature (20-25 C.) in the oil cooler 70 and is supplied to lubrication and cooling targets in the case 40, that is, the gear chamber 44 and the motor chamber 46, via oil passages formed in the cover 45 and the like. The lubrication and cooling targets include the motor generators MG1 and MG2, the planetary gears 30, the gears 35-39r, the differential gear 39 and the bearings B0-B9 and the like.
[0022] The operating oil supplied from the electric oil pump 60 to the motor chamber 46 passes through the lubrication and cooling targets such as the motor generator MG1, MG2, and bearings B2, B7, and then flows down to the operating oil reservoir in the motor chamber 46. Further, the operating oil supplied from the electric oil pump 60 to the gear chamber 44 passes through the lubrication and cooling targets in the gear chamber 44, such as the planetary gear 30, gears 35-39r, differential gear 39, and bearings B0, B1, B3-B6, B8, B9, and flows down to a lower portion of the gear chamber 44. Furthermore, the operating oil that flows down into the gear chamber 44 is scooped up by the differential ring gear 39r, the coupling gear 38, the counter driven gear 36, the counter drive gear 35, and the like, and supplied to the lubrication and cooling target in the gear chamber 44. In addition, the partition wall 42w of the second case 42 is provided with multiple oil holes not shown in the figure, corresponding to the counter drive gear 35, the coupling gear 38, or the differential ring gear 39r, respectively. A part of the operating oil that is scooped up in the gear chamber 44 flows into the motor chamber 46 through these oil holes. Furthermore, the partition wall 42w has multiple unillustrated through holes that communicate between the lower portion of the motor chamber 46, that is, the operating oil reservoir, and the lower portion of the gear chamber 44.
[0023]
[0024] Further, at the other end of the first shaft MS1 (the left end in
[0025] The second shaft MS2 is inserted into a core center hole of the rotor R2 (rotor core) of the motor generator MG2 and fixed to the rotor R2 by a tight fit such as shrink fitting or press fitting. As shown in
[0026] As shown in
[0027] Thus, the first and second shafts MS1 and MS2 are connected in a rotational direction via the spline fitting portion SP, and are also connected coaxially via the spigot fitting portion SJ. When the first and second shafts MS1 and MS2 are connected, the closure C formed at the other end of the first shaft MS1 restricts communication between the first oil passage OP1 of the first shaft MS1 and the second oil passage OP2 of the second shaft MS2. Further, one end of the first shaft MS1 (the right end in
[0028] When the motor shaft MS, which includes the first and second shafts MS1 and MS2, is disposed in the case 40, the first oil passage OP1 of the first shaft MS1 opens near the bearing B5, and the second oil passage OP2 of the second shaft MS2 opens near the bearing B7. Further, an extended portion 45e extending from the cover 45 is inserted into the opening of the second oil passage OP2. The extended portion 45e includes an oil hole 45h that communicates with an oil passage 45p formed in the cover 45 and opens at a tip of the extended portion 45e.
[0029] Furthermore, each first oil supply hole H1 of the first shaft MS1 is located between the bearing (intermediate bearing) B6 and an end face ES of the rotor R2 on the side of the coupling gear 38 in the axial direction, as shown in
[0030] While the vehicle 1 including the transaxle 20 described above is driven, the operating oil that is scooped up by the differential ring gear 39r, the coupling gear 38, the counter drive gear 35, and the like in the gear chamber 44 and the operating oil that passes through the bearings B5, and the like flows into the first oil passage OP1 of the rotating motor shaft MS, or the first shaft MS1, from the opening on one end of the first shaft MS1. The operating oil that flows into the first oil passage OP1 flows from the first oil passage OP1 into each first oil supply hole H1 due to centrifugal force and is supplied to the spigot fitting portion SJ as the cooling target. This enables the spigot fitting portion SJ (metal-touch portion) where the outer circumference surface of the first shaft MS1 and the inner circumference surface of the second shaft MS2 are in close contact with each other to be cooled well using the operating oil that is scooped up in the gear chamber 44. The operating oil supplied to the spigot fitting portion SJ passes through a minute gap between the outer circumference surface of the first shaft MS1 and the inner circumference surface of the second shaft MS2, the friction damper FD, and a gap between an inner race of the bearing B6 and the partition wall 42w, and flows downward to the lower portion of the gear chamber 44.
[0031] While the vehicle 1 is driven, the rotating motor shaft MS, that is, the opening on the other end of the second shaft MS2 or the second oil passage OP2, is supplied with operating oil that is discharged from the electric oil pump 60 and cooled in the oil cooler 70 via the oil passage 45p of the cover 45 and the oil hole 45h of the extended portion 45e. The operating oil that flows into the second oil passage OP2 flows from the second oil passage OP2 into each second oil supply hole H2 due to centrifugal force, and then flows from each second oil supply hole H2 into the corresponding refrigerant passage of the rotor R2 via the communication passage formed in the rotor R2. As a result, the entire rotor R2 (rotor core and permanent magnets) are cooled effectively by the operating oil flowing through the plurality of refrigerant passages, and the like. The operating oil supplied to the rotor R2 takes heat away from the rotor R2, flows out from the opening of each refrigerant passage to the outside, and is spread out radially outward due to centrifugal force. The operating oil that is spread out outside the rotor R2 flows down to the operating oil reservoir in the motor chamber 46.
[0032] In the transaxle 20, the closure C formed at the other end of the first shaft MS1 restricts the communication between the first oil passage OP1 of the first shaft MS1 and the second oil passage OP2 of the second shaft MS2. Therefore, the operating oil that is pumped up in the gear chamber 44 and supplied to the first oil passage OP1 does not mix with the operating oil supplied to the second oil passage OP2 via the electric oil pump 60 and the oil cooler 70. This enables the operating oil that is scooped up in the gear chamber 44 to be supplied to the spigot fitting portion SJ, which is the predetermined cooling target, from the first oil supply hole H1, while the operating oil from the electric oil pump 60, which is cooled by the oil cooler 70, is supplied to the rotor R2 to cool the motor generator MG2, which is another cooling target, effectively. In addition, the part of the operating oil supplied from the electric oil pump 60 via the oil cooler 70 to the second oil passage OP2 passes through the spline fitting portion SP and flows into the spigot fitting portion SJ. This allows the spline fitting portion SP and the spigot fitting portion SJ to be cooled by the part of the operating oil from the electric oil pump 60.
[0033] As has been described above, the transaxle 20 mounted on the vehicle 1 includes the motor generator MG2, the gear mechanism including at least the differential gear 39 and connected to the motor generator MG2, the case 40 that houses the motor generator MG2 and the gear mechanism, and the electric oil pump 60 that sucks in and discharges the operating oil reserved in the case 40. Further, the transaxle 20 includes the motor shaft MS that rotates integrally with the coupling gear 38 included in the gear mechanism and the rotor R2 of the motor generator MG2 that is disposed axially away from the coupling gear 38. The motor shaft MS includes the first oil passage OP1, the second oil passage OP2, and the closure C. The first oil passage OP1 is formed in the motor shaft MS (first shaft MS1) to direct the operating oil that is scooped up by at least one gear included in the gear mechanism such as the differential ring gear 39r and supplied to the end portion of the motor shaft MS on the side of the coupling gear 38 (one end of the first shaft MS1) to the spigot fitting portion SJ, which is the cooling target in the case 40. The second oil passage OP2 is formed in the motor shaft MS (second shaft MS2) to direct the operating oil supplied from the electric oil pump 60 to the end of the motor shaft MS (other end of the second shaft MS2) on the side of the rotor R2 to the rotor R2. The closure C is disposed in the motor shaft MS (first shaft MS1) to restrict the communication between the first oil passage OP1 and the second oil passage OP2.
[0034] This allows the operating oil that is scooped up by the differential ring gear 39r and the like to be directed from the first oil passage OP1 to the spigot fitting portion SJ, which is the cooling target, without mixing the operating oil in the first oil passage OP1 with the operating oil in the second oil passage OP2. Further, this allows the operating oil from the electric oil pump 60 to be directed to the rotor R2 of the motor generator MG2, which is another cooling target inside the case 40, via the second oil passage OP2. As a result, the temperature of the operating oil in the second oil passage OP2, which is cooled by the oil cooler 70, is prevented from rising due to the temperature increase of the operating oil in the first oil passage OP1, thereby enabling efficient cooling of the spigot fitting portion SJ and the motor generator MG2 as cooling targets.
[0035] Further, the motor shaft MS (first or second shaft MS1, MS2) includes the first oil supply hole H1, which communicates with the first oil passage OP1 and supplies the operating oil to the spigot fitting portion SJ, and the second oil supply hole H2, which communicates with the second oil passage OP2 and opens on the outer circumference surface of the motor shaft MS (second shaft MS2) surrounded by the inner circumference surface of the rotor R2. Furthermore, the closure C is disposed between the first oil supply hole H1 and the second oil supply hole H2 in the axial direction. In the transaxle 20, the operating oil discharged from the electric oil pump 60 is supplied to the second oil passage OP2 via the oil cooler 70.
[0036] This allows the oil discharged from the electric oil pump 60 and cooled by the oil cooler 70 to be supplied to the rotor R2 without being heated by mixing with the operating oil that is scooped up in the gear chamber 44, thereby enabling the motor generator MG2 to be cooled effectively. In the above described transaxle 20, the temperature of the operating oil flowing out of the oil cooler 70 may be detected, and the oil cooler 70 and the like may be controlled such that the detected temperature becomes a desired temperature.
[0037] Furthermore, the transaxle 20 includes the bearing (first bearing) B5 that supports one end of the first shaft MS1, that is, the end of the motor shaft MS on the side of the coupling gear 38, the bearing (second bearing) B7 that supports the other end of the second shaft MS2, that is, the end of the motor shaft MS on the side of the rotor R2, and the bearing (intermediate bearing) B6 that supports the motor shaft MS between the coupling gear 38 and the rotor R2 in the axial direction. The first oil supply hole H1 is disposed between the bearing B6 and the end face ES of the rotor R2 on the side of the coupling gear 38 in the axial direction.
[0038] This enables the relatively long motor shaft MS, which rotates integrally with the coupling gear 38 and the rotor R2 of the motor generator MG2, to be stably supported, and also enables the operating oil that is scooped up in the gear chamber 44 (case 40) to be supplied to the spigot fitting portion SJ (cooling target) located between the bearing B6 and the rotor R2 in the axial direction from the first oil supply hole H1. The cooling target of the operating oil supplied to the first oil passage OP1 is not limited to the spigot fitting portion SJ, but may be arbitrarily determined within the range where the operating oil can be supplied from the first oil passage OP1.
[0039] In the transaxle 20, the motor shaft MS includes the first shaft MS1, which includes the first oil passage OP1 and rotates integrally with the coupling gear 38, and the second shaft MS2, which includes the second oil passage OP2 and is fixed to the rotor R2. Further, the first shaft MS1 is fitted within the second oil passage OP2 and configured to rotate integrally with the second shaft MS2. In addition, the closure C is formed at the end of the first shaft MS1 on the side of the second shaft MS2.
[0040] This makes it possible to easily form the first oil passage OP1, the second oil passage OP2, and the closure C with respect to the motor shaft MS. In the transaxle 20, the closure C may be formed at the end of the second shaft MS2 on the side of the first shaft MS1, and the motor shaft MS may be a single shaft member including the first oil passage OP1, the second oil passage OP2, and the closure C.
[0041] Further, the first and second shafts MS1 and MS2 are connected in the rotational direction via the spline fitting portion SP, and are also connected coaxially via the spigot fitting portion SJ, in which the outer circumference surface of the first shaft MS1 is in close contact with the inner circumference surface of the second shaft MS2 on the side of the coupling gear 38 of the spline fitting portion SP. In addition, in the transaxle 20, the part of the operating oil supplied to the second oil passage OP2 passes through the spline fitting portion SP and flows into the spigot fitting portion SJ.
[0042] This allows the spline fitting portion SP and the spigot fitting portion SJ to be cooled by the operating oil that is scooped up in the gear chamber 44, and also allows the spline fitting portion SP and the spigot fitting portion SJ to be cooled by the part of the operating oil from the electric oil pump 60. As a result, it becomes possible to effectively suppress wear of the first and second shafts MS1 and MS2 at the spline fitting portion SP and the spigot fitting portion SJ.
[0043] The vehicle 1 may be a plug-in hybrid electric vehicle (PHEV) or a one-motor hybrid vehicle. The transaxle 20 may also be modified to be installed in a battery electric vehicle (BEV) or a fuel cell vehicle (FCEV).
[0044] The disclosure is not limited to the above embodiments in any sense but may be changed, altered or modified in various ways within the scope of extension of the disclosure. Additionally, the embodiments described above are only concrete examples of some aspect of the disclosure described in Summary and are not intended to limit the elements of the disclosure described in Summary.
Industrial Applicability
[0045] The technique of the present disclosure is applicable to, for example, the manufacturing industry of the transaxle.