SYSTEMS AND METHODS FOR 4D PRINTING FOR MEMBRANOUS TISSUE FABRICATION
20230103452 · 2023-04-06
Inventors
Cpc classification
A61L2430/40
HUMAN NECESSITIES
C08L5/08
CHEMISTRY; METALLURGY
B33Y70/00
PERFORMING OPERATIONS; TRANSPORTING
C12N11/04
CHEMISTRY; METALLURGY
C08L99/00
CHEMISTRY; METALLURGY
A61L27/3687
HUMAN NECESSITIES
C08L99/00
CHEMISTRY; METALLURGY
C08L89/06
CHEMISTRY; METALLURGY
C08L5/08
CHEMISTRY; METALLURGY
C12N9/1044
CHEMISTRY; METALLURGY
B33Y80/00
PERFORMING OPERATIONS; TRANSPORTING
A61L27/3691
HUMAN NECESSITIES
A61L27/50
HUMAN NECESSITIES
C08L89/06
CHEMISTRY; METALLURGY
International classification
A61L27/50
HUMAN NECESSITIES
Abstract
A system and method for tissue fabrication involves the use of charge manipulation between two biomaterials to generate a shrinking response, which effectively enhances the resolution of bioprinted hydrogels. The charge manipulation can be utilized to generate tissue engineered thin, membranous tissues, such as the periosteum, which is approximately one hundred microns in thickness. Thin membranous tissues in the body also have relatively complex anatomies containing multiple cell populations, and no prior strategies allow for the effective and biomimetic generation of these tissues, which can have significant impact on tissue regeneration.
Claims
1. A method of generating a shrinking response comprising: allowing for cells to be incorporated into shape-changing gels; manipulating charge interactions between the shape-changing gels to induce a shrinking behavior and to expel water from the shape-changing hydrogels; and generating a three-dimensional construct using an extrusion-based bioprinting process.
2. The method of claim 1 further comprising incubating shrunken samples with a secondary crosslinking mechanism to provide a permanent shape to said shape-changing gels.
3. The method of claim 2 wherein the secondary crosslinking mechanism is an enzymatic crosslinking mechanism.
4. The method of claim 3 wherein the enzymatic crosslinking mechanism comprises microbial transglutaminase (MTGase).
5. The method of claim 1 wherein the shape-changing gels comprise a polyanionic hydrogel and a polycationic hydrogel.
6. The method of claim 5 wherein the polyanionic hydrogel comprises gelatin methacrylate (GelMA).
7. The method of claim 5 wherein the polycationic hydrogel comprises chitosan or poly-L-lysine.
8. The method of claim 1 further comprising a primary crosslinking mechanism reacts to UV exposure.
9. The method of claim 8 wherein the primary crosslinking mechanism comprises Lithium phenyl-2,4,6-trimethylbenzoylphosphinate (LAP).
10. The method of claim 1 wherein the three-dimensional construct is a membranous tissue selected from the group consisting of: periosteum, cornea, and epidermis.
11. The method of claim 10 further comprising enhancing the resolution of bioprinted hydrogels in the extrusion-based printing such that the membranous tissue is less than one hundred microns (100 μm) in thickness.
12. The method of claim 1 wherein three-dimensional construct comprises a bio-ink.
13. A three-dimensional construct comprising: a polyanionic hydrogel and a polycationic hydrogel; cells that can be incorporated into the polyanionic hydrogel; and a permanent shape formed from primary UV crosslinking and secondary enzymatic crosslinking.
14. The three-dimensional construct of claim 13 wherein the polyanionic hydrogel is anionic gelatin methacrylate (GelMA) and the polycationic hydrogel cationic comprises poly-L-lysine (PLL).
15. The three-dimensional construct of claim 13 wherein longer PLL molecules are employed to better contract GelMA hydrogel networks.
16. A method of demonstrating a shrinking response in a three-dimensional bioprinted material comprising: synthesizing gelatin methacrylate (GelMA) from type B gelatin and methacrylic: anhydride, dialyzed, and lyophilized; dissolving the GOMA in a solution with a photoinitiator; casting samples; after casting said samples, UV crosslinking the samples by activating the photoinitiator; immersing said crosslinked samples in a cationic chitosan solution, gelatin type A, or poly-lysine.
17. The method of claim 16 wherein the solution comprises gelatin methacrylate dissolved in phosphate buffered saline (PBS) at a concentration of 5% w/v with lithium phenyl-2,4,6-trimethylbenzoylphosphinate (LAP) at a concentration of 0.1% w/v.
18. The method of claim 16 wherein the samples are cast in a cylindrical shape with a diameter equal to or less than 4.5 mm/s and a thickness equal to or less than 1.50 mm.
19. The method of claim 16 further comprising printing at a temperature of approximately 10° C., speed of approximately 4-5 mm/s, and a pressure of approximately 6-8 psi in the shape of individual fibers.
20. The method of claim 16 wherein the immersing occurs between 1-4 hours of incubation time.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0040] Several embodiments in which the present disclosure can be practiced are illustrated and described in detail, wherein like reference characters represent like components throughout the several views. The drawings are presented for exemplary purposes and may not be to scale unless otherwise indicated.
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[0060] An artisan of ordinary skill in the art need not view, within isolated figure(s), the near infinite distinct combinations of features described in the following detailed description to facilitate an understanding of the present disclosure.
DETAILED DESCRIPTION
[0061] The present disclosure is not to be limited to that described herein. Mechanical, electrical, chemical, procedural, and/or other changes can be made without departing from the spirit and scope of the present disclosure. No features shown or described are essential to permit basic operation of the present disclosure unless otherwise indicated.
[0062] Extrusion-based bioprinting (EBB) allows for the fabrication of constructs for bone tissue engineering (BTE). With this technique, cell-laden hydrogels or bio-inks have been extruded onto printing stages, layer-by-layer, to form three-dimensional (3D) constructs with varying sizes, shapes, and resolutions.
[0063] Extrusion bioprinting can create complex and patient-specific designs from a wide range of materials. The methods described herein can generate biomimetic, thin membranous structures, such as the periosteum, cornea, and epidermis with resolutions of less than one hundred fifty microns (150 μm).
[0064] Specifically, through a mechanism similar to complex coacervation, the charges between negatively and positively charged hydrogels attract. This causes slight water expulsion from the hydrogel, and subsequent matrix shrinking, which is demonstrated in
[0065] Bioprinting resolution can be enhanced by harnessing charge interactions between polyanionic and polycationic polymers. For example, gelatin methacrylate (GelMA) hydrogels are placed in chitosan solutions to induce a shrinking behavior by a complex coacervation-like mechanism. The modified structure will then undergo secondary crosslinking via microbial transglutaminase (MTGase) to maintain the enhanced resolution.
[0066] Gelatin methacrylate synthesis, primary and secondary crosslinking mechanisms are shown in the schematic of
##STR00001##
[0067] Chitosan includes a net positive charge. The chitosan structure is shown below:
##STR00002##
[0068] Incubation of anionic GelMA (−) in cationic chitosan (+) results in charge attraction and subsequent hydrogel shrinking. MTGase secondary crosslinking further reduces sample volume.
[0069] MTGase enzymatically crosslinks gelatin by catalyzing bond formation between lysine and glutamine residues on the gelatin backbone, as shown in the bottom row of
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[0070] The workflow of certain aspects of this system this system consists of printing 5% GelMA hydrogels combined with 0.1% lithium phenyl-2,4,6-trimethylbenzoylphosphinate (LAP), crosslinking the structures, incubating them in 2% chitosan dissolved in 1% acetic acid for four hours, then incubating them in 5 unit/mL microbial transglutaminase overnight as shown in
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[0072] Specifically, incubation in shrinking and secondary crosslinking solutions each result in a reduction in hydrogel sample volume, as demonstrated in
[0073] The results of
[0074] Samples can be incubated in MTGase and transferred to PBS & incubated overnight. The results in
[0075] The results in
[0076] Post-printing modification results in reduction of fiber diameter. Images of printed structures are shown in
[0077] It is to be appreciated that the biocompatibility of the enhancement of the resolution of extrusion-based printing of hydrogels for tissue engineering purposes allows for cellular incorporation into the shape-changing gels.
[0078] It is also to be appreciated poly-lysine can act as a potential shrinking agent that would eliminate the need for acidic chitosan as a shrinking agent. While chitosan acts as an efficient shrinking agent for GelMA-based hydrogels, its viscous and acidic nature has been shown to reduce cellular viability in the resolution enhancement of printed, cell-laden constructs. To target this issue. Poly-lysine and gelatin type A are potential alternatives. In some embodiments, poly-lysine is preferred to both chitosan and gelatin type A.
[0079] It is also to be appreciated the charge density and molecular weight of shrinking agent will impact percent reduction in sample dimensions.
[0080] It is also to be appreciated the post-processing strategies discussed herein will impact printed hydrogel fiber aspect ratio to define achievable resolution.
[0081] It is also to be appreciated certain aspects of the post-processing strategies discussed herein can be optimized through the careful selection and/or use of needle size, combined bioprinting method(s), support structure(s), and material viscosity for bioink tuning.
[0082] From the foregoing, it can be seen that the present disclosure accomplishes at least all of the stated objectives.
EXAMPLES
[0083] GelMA was synthesized and dissolved in phosphate buffered saline (PBS) at a concentration of 5% w/v with Lithium phenyl-2,4,6-trimethylbenzoylphosphinate (LAP) added as a photoinitiator. Samples for shrinking characterization studies were cast in a cylindrical shape with a diameter of 4.3 mm and a thickness of 1.30 mm. All samples were UV crosslinked for 2 minutes after casting. Diameter and thickness were measured using calipers and volume was calculated from the measured quantities. Samples were then placed in a 2% w/v chitosan solution dissolved acetic acid to induce shrinking over 4 hours. Diameter and thickness were again measured after the shrinking period. To ensure samples would maintain the shape change, they were placed in 5U/mL microbial transglutaminase (MTGase) for secondary enzymatic crosslinking. These hydrogels were compared to a control incubation in PBS to determine the effect of secondary crosslinking on shape change behavior.
[0084] Significant decreases in sample volume were observed after shrinking and incubation in the secondary crosslinking solution. Compared to hydrogels incubated in PBS alone, the overall volume reduction of secondary crosslinked structures was 40% higher, as shown in
[0085] To determine the impact of secondary crosslinking on volume reduction, samples were incubated in PBS or MTGase after shrinking. Samples incubated in MTGase resulted in a 30% greater volume reduction than PBS samples, as shown in
[0086] To determine whether this shrinking modification was isotropic in nature, samples of different thicknesses were casted and measured post cast and post shrink. As shown in
[0087] As shown in
Manipulation of Hydrogel Charge Interactions for the Enhancement of Extrusion Bioprinting Resolution
[0088] Osmotic pressure-driven shrinking only modestly shrinks GelMA network, as shown in
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[0093] As shown in
Enhancing Extrusion Bioprinting Resolution by Manipulation of Hydrogel Charge Interactions
[0094] Both gelatin type A and poly-lysine were evaluated as potential replacements for chitosan as shrinking agents. Samples that were incubated in gelatin type A presented inconsistent and moderate shrinking. However, samples incubated in both 2% and 5% poly-lysine presented significant reduction in sample diameter. While samples incubated in 10% poly-lysine showed high variability in amount of shrinking, the percent reduction achieved was similar to that of chitosan. Printed fiber dimensions showed a ˜50% reduction in fiber height and fiber width.
[0095] Type B gelatin and methacrylic anhydride were used to synthesize GelMA. 5 w/v % GelMA solutions were prepared with 0.1% LAP photoinitiator and PBS. For sample dimension analysis, samples were casted in 4.5 mm diameter 1.5 mm height cylinders, crosslinked for 2 minutes, and imaged post cast. Samples were then incubated in dextran, L-lysine, or PLL solutions and imaged again post shrink.
[0096] Samples of 10 mm diameter and 5 mm height were casted using PDMS molds and weighed immediately after 2 minutes of crosslinking, as shown in
Flory Characteristic Ratio:
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Molecular Weight Between Crosslinks:
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Mesh Size:
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Relaxed Mass Swelling Ratio:
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Relaxed Volumetric Swelling:
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Relaxed Polymer Volume Fraction:
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Equilibrium Mass Swelling Ratio:
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Equilibrium Volumetric Swelling:
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Equilibrium Polymer Volume Fraction:
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[0106] 5% GelMA with 0.1% LAP solutions were prepared and placed in an extrusion printer barrel. Barrels were precooled to 10° C. for 1 hr. Samples were printed on Teflon coverslips to reduce sample-substrate interactions. Samples were printed at 10° C., 6-8 psi, 4-5 mm/s speed with the Advanced Solutions BioAssembly Bot in single layer structures. Samples were imaged post print and shrink.
[0107] Samples were conducted with n=5 with 8-10 technical measurements. Statistical analyses were conducted in GraphPad Prism. Samples were assessed for normality using Shapiro-Wilk test. Nonnormal data sets were evaluated with Wilcoxon Rank and Kruskal Wallis tests. Normal data sets were evaluated with t-tests and ANOVAs.
[0108] Data from casting experiments suggests that charge-driven shrinking heavily relies on the molecular weight of the shrinking agent (PLL). When comparing trends between weight percent solutions and molar solutions, longer PLL chains exhibit greater ability to contract the GelMA network, regardless of number of charges in solution. To further explore this phenomenon, mesh size of hydrogels treated with different PLL molecular weights were investigated. Resulting data demonstrate smaller mesh size with increased molecular weight treatment.
[0109] While osmotic pressure-driven shrinking demonstrates a modest reduction in sample dimensions, charge driven shrinking with PLL demonstrated significant differences in sample dimension post cast to post shrink. When investigating the impact of PLL molecular weight on shrinking, the same trend in samples treated with the same number of charges in solution (w/v %) as samples treated with the same number of molecules in solution (mM) were observed. Longer PLL molecules have greater ability to contract the GelMA network, as evidenced in the mesh size analysis.
[0110] Factorial design analysis (the results of which are seen at the bottom of
Applications
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Glossary
[0112] Unless defined otherwise, all technical and scientific terms used above have the same meaning as commonly understood by one of ordinary skill in the art to which embodiments of the present disclosure pertain.
[0113] The terms “a,” “an,” and “the” include both singular and plural referents.
[0114] The term “or” is synonymous with “and/or” and means any one member or combination of members of a particular list.
[0115] As used herein, the term “exemplary” refers to an example, an instance, or an illustration, and does not indicate a most preferred embodiment unless otherwise stated.
[0116] The term “about” as used herein refers to slight variations in numerical quantities with respect to any quantifiable variable. Inadvertent error can occur, for example, through use of typical measuring techniques or equipment or from differences in the manufacture, source, or purity of components.
[0117] The term “substantially” refers to a great or significant extent. “Substantially” can thus refer to a plurality, majority, and/or a supermajority of said quantifiable variables, given proper context.
[0118] The term “generally” encompasses both “about” and “substantially.”
[0119] The term “configured” describes structure capable of performing a task or adopting a particular configuration. The term “configured” can be used interchangeably with other similar phrases, such as constructed, arranged, adapted, manufactured, and the like.
[0120] Terms characterizing sequential order, a position, and/or an orientation are not limiting and are only referenced according to the views presented.
[0121] Biocompatibility, as used herein, is a general term describing the property of a material being compatible with living tissue. For example, materials that are biocompatible with humans do not produce a toxic or immunological response when exposed to the body or bodily fluids.
[0122] Gelatin methacrylate (GelMA) is a photopolymerizable hydrogel comprised of modified natural ECM components, making it a potentially attractive material for tissue engineering applications.
[0123] Chitosan is a linear polysaccharide composed of randomly distributed β-(1.fwdarw.4)-linked D-glucosamine (deacetylated unit) and N-acetyl-D-glucosamine (acetylated unit).
[0124] Lysine is an α-amino acid that is a precursor to many proteins. It contains an α-amino group (which is in the protonated —NH.sub.3.sup.+ form under biological conditions), an α-carboxylic acid group (which is in the deprotonated —COO.sup.− form under biological conditions), and a side chain lysyl ((CH.sub.2).sub.4NH.sub.2), classifying it as a basic, charged (at physiological pH), aliphatic amino acid. It is encoded by the codons AAA and AAG. Like almost all other amino acids, the α-carbon is chiral. Generally, lysine may refer to either enantiomer or a racemic mixture of both. For purposes of the present disclosure, it is to be appreciated lysine can refer to the biologically active enantiomer L-lysine, where the α-carbon is in the S configuration. The human body cannot synthesize lysine.
[0125] Microbial transglutaminase (mTGase) is an enzyme that catalyzes site-specific protein derivatization at specific glutamines.
[0126] Lithium phenyl-2,4,6-trimethylbenzoylphosphinate (LAP) is a water soluble, cytocompatible, Type I photoinitiator for use in the polymerization of hydrogels or other polymeric materials.
[0127] The “invention” is not intended to refer to any single embodiment of the particular invention but encompass all possible embodiments as described in the specification and the claims. The “scope” of the present disclosure is defined by the appended claims, along with the full scope of equivalents to which such claims are entitled. The scope of the disclosure is further qualified as including any possible modification to any of the aspects and/or embodiments disclosed herein which would result in other embodiments, combinations, subcombinations, or the like that would be obvious to those skilled in the art.