Union release tool
12569964 ยท 2026-03-10
Inventors
Cpc classification
International classification
B25B23/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A union release tool for loosening union nuts is disclosed herein. The union release tool includes a nut capturing device with a slip-on capturing member for circumscribing a plurality of sides of a union nut, the nut capturing device configured to provide an extended pivot point relative to the rotation of the union nut; a jack assembly configured to produce a force for breaking the union nut loose, the jack assembly being operatively coupled to the nut capturing device so as to convert the force produced by the jack assembly to a torque applied to the union nut; and at least one reactionary device configured to resist the force applied by the jack assembly to facilitate the breaking of the union nut loose, and the at least one reactionary device defining at least one pipe capturing recess for receiving a portion of a pipe in the pipe capturing recess.
Claims
1. A union release tool for loosening union nuts, the tool comprising: a nut capturing device, the nut capturing device including a slip-on capturing member for circumscribing a plurality of sides of a union nut, the nut capturing device configured to provide an extended pivot point relative to the rotation of the union nut; a jack assembly, the jack assembly configured to produce a force for breaking the union nut loose, and the jack assembly being operatively coupled to the nut capturing device so as to convert the force produced by the jack assembly to a torque applied to the union nut; and at least one reactionary device, the at least one reactionary device configured to resist the force applied by the jack assembly to facilitate the breaking of the union nut loose, and the at least one reactionary device defining at least one pipe capturing recess for receiving a portion of a pipe in the pipe capturing recess; wherein the jack assembly is in a form of a screw jack assembly, the screw jack assembly configured to produce a linear output force as a result of a rotational input force, the screw jack assembly including a threaded rod and a plurality of dowels for pivots, one of the plurality of dowels being threaded for traveling along a length of the threaded rod.
2. The union release tool according to claim 1, wherein the nut capturing device further comprises an end piece that captures the remaining sides of the union nut that are not captured by the slip-on capturing member.
3. The union release tool according to claim 1, wherein the nut capturing device further comprises a fork attached to the slip-on capturing member and one or more V-blocks supported on the fork, the one or more V-blocks configured to receive a component of the jack assembly.
4. The union release tool according to claim 1, wherein the slip-on capturing member of the nut capturing device is in a form of a plate with a plurality of spaced-apart apertures disposed through the plate, and the plurality of spaced-apart apertures in the plate define a plurality of respective extended pivot points relative to a rotation of the union nut.
5. The union release tool according to claim 1, wherein the threaded rod of the screw jack assembly comprises a first drive end and an oppositely disposed second end, and the threaded rod is configured to be rotated with a ratchet or wrench applied to the first drive end of the threaded rod.
6. The union release tool according to claim 1, wherein the at least one reactionary device comprises a first elongate member telescopically received in a second elongate member so as to allow the at least one reactionary device to accommodate various pipe spacing.
7. The union release tool according to claim 6, wherein the linear output force generated by the screw jack assembly results in the first and second elongate members of the at least one reactionary device rotating relative to one another, thereby causing the first and second elongate members of the at least one reactionary device to lock together.
8. The union release tool according to claim 1, wherein the at least one reactionary device is configured to grasp two pipes of an item being serviced while self-locking into place as external forces are applied, the at least one reactionary device being ambidextrous such that the at least one reactionary device is able to provide a reactionary force in opposite directions as needed in an application.
9. The union release tool according to claim 8, further comprising a quick-adjust nut, a spring, or bungee cord to assist in keeping reaction arms of the at least one reactionary device together, the quick-adjust nut, spring, or bungee cord configured to apply force to encourage a binding of the reaction arms.
10. The union release tool according to claim 8, wherein the at least one reactionary device comprises a first plate member and a second plate member, wherein the first and second plate members are configured to capture respective pipes on oppositely disposed sides to maintain a grip on the pipes while reactionary forces are applied on either side of the at least one reactionary device.
11. The union release tool according to claim 1, wherein the at least one reactionary device includes a reaction arm configured to be disposed between one or more nuts and a pipe of an item being serviced that has one or more unions, and the at least one reactionary device further including an adjustable locator to allow for different nut orientations and supports to manage the forces needed to break the union nut loose.
12. The union release tool according to claim 11, wherein the at least one reactionary device comprises a right nut reactionary device and a left nut reactionary device, the right nut reactionary device configured to be used for breaking a union nut loose on a right side of the item being serviced, and the left nut reactionary device configured to be used for breaking a union nut loose on a left side of the item being serviced.
13. A union release tool for loosening union nuts, the tool comprising: a nut capturing device, the nut capturing device including a slip-on capturing member for circumscribing a plurality of sides of a union nut, the nut capturing device configured to provide an extended pivot point relative to the rotation of the union nut; a jack assembly, the jack assembly configured to produce a force for breaking the union nut loose, and the jack assembly being operatively coupled to the nut capturing device so as to convert the force produced by the jack assembly to a torque applied to the union nut; and at least one reactionary device, the at least one reactionary device configured to resist the force applied by the jack assembly to facilitate the breaking of the union nut loose, and the at least one reactionary device defining at least one pipe capturing recess for receiving a portion of a pipe in the pipe capturing recess; wherein the at least one reactionary device is configured to grasp two pipes of an item being serviced while self-locking into place as external forces are applied, the at least one reactionary device being ambidextrous such that the at least one reactionary device is able to provide a reactionary force in opposite directions as needed in an application.
14. The union release tool according to claim 13, further comprising a quick-adjust nut, a spring, or bungee cord to assist in keeping reaction arms of the at least one reactionary device together, the quick-adjust nut, spring, or bungee cord configured to apply force to encourage a binding of the reaction arms.
15. The union release tool according to claim 13, wherein the at least one reactionary device comprises a first plate member and a second plate member, wherein the first and second plate members are configured to capture respective pipes on oppositely disposed sides to maintain a grip on the pipes while reactionary forces are applied on either side of the at least one reactionary device.
16. A union release tool for loosening union nuts, the tool comprising: a nut capturing device, the nut capturing device including an arm portion and a slip-on capturing member for circumscribing a plurality of sides of a union nut, the arm portion comprising a fork attached to the slip-on capturing member and one or more recesses, the nut capturing device configured to provide an extended pivot point relative to the rotation of the union nut; a jack assembly, the jack assembly configured to produce a force for breaking the union nut loose, and the jack assembly being operatively coupled to the nut capturing device so as to convert the force produced by the jack assembly to a torque applied to the union nut, the jack assembly configured to rotate the arm portion of the nut capturing device about a rotational axis disposed in a center of the union nut, wherein the component of the jack assembly is received within the one or more recesses of the arm portion of the nut capturing device; and at least one reactionary device, the at least one reactionary device configured to resist the force applied by the jack assembly to facilitate the breaking of the union nut loose, and the at least one reactionary device defining at least one pipe capturing recess for receiving a portion of a pipe in the pipe capturing recess.
17. The union release tool according to claim 16, wherein the nut capturing device further comprises an end piece that captures the remaining sides of the union nut that are not captured by the slip-on capturing member.
18. The union release tool according to claim 16, wherein the arm portion of the nut capturing device further comprises one or more V-blocks supported on the fork, the one or more V-blocks defining the one or more recesses receiving the component of the jack assembly.
19. The union release tool according to claim 16, wherein the at least one reactionary device comprises a first elongate member telescopically received in a second elongate member so as to allow the at least one reactionary device to accommodate various pipe spacing.
20. The union release tool according to claim 16, wherein the jack assembly is in a form of a hydraulic jack assembly, the hydraulic jack assembly configured to produce the force for breaking the union nut loose, and the hydraulic jack assembly being operatively coupled to the nut capturing device so as to convert the force produced by the hydraulic jack assembly to the torque applied to the union nut.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
(1) The invention will now be described, by way of example, with reference to the accompanying drawings, in which:
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(16) Throughout the figures, the same parts are always denoted using the same reference characters so that, as a general rule, they will only be described once.
DETAILED DESCRIPTION OF EMBODIMENTS OF THE INVENTION
(17) In accordance with a first illustrative embodiment, there is provided a union release tool for applying up to 2,500 ft.-lbs. of torque to a locked union nut. The tooling can be configured to address multiple size nuts/assemblies. Experience has shown that breaking the nuts loose can take more force than a person can safely use a wrench. The screw jack also allows for a wide angle of nut rotation. The nut can only be captured relative to the flats on the nut. This dictates the location of the arm of the nut capturing device. Because breaking the nuts loose is to turn them counter-clockwise, the push or pull provided by the screw jack can provide forces in both directions. The union release tool includes a capturing device for the nut to be broken loose, a screw jack to provide force, two reaction arms to capture the piping and assembly of the meter relative to each nut with an adjustable sliding link to allow for various spreads of pipe centerlines and nut sizes and a ratchet or other lever to operate the screw jack. Again, the tooling requires no additional energy source. The union release tool assembly is configured to attach to the nut and provide minimal operator mechanical force that will transfer to amplified torque to break the nut loose. Because the tool reacts against itself, the nuts and the piping, minimal stress is put on the mounting of the meter or device. In
(18) In the first illustrative embodiment, a union removal tool is used to break the nuts of unions loose without compromising the integrity of the union, the surrounding piping and threads in a safe, stable, and controlled manner. The union removal tool generally comprises a nut capturing device used with a screw jack assembly in conjunction with a torque reaction arm. The operator provides a minimal effort to turn the screw jack which is held at one end by the torque reaction arm and either pulling or pushing on the nut capturing device's V-blocks. No additional external energy sources are required. All four components are used in different configurations to break the left or right nut loose. The operation of the screw jack provides the force to the nut capturing device to produce torque on the nut while reacting against itself. Different size end caps enable multiple size nuts to be addressed with the same tooling.
(19) In the first illustrative embodiment, the union removal tool comprises an adjustable torque reaction arm capable of spanning and capturing different diameter and spread of pipes feeding a filter or meter. The adjustable torque reaction arm includes one or more U-bolts to hold a fixed dowel of a screw jack assembly and a quick-adjust nut providing a lockable span. The union removal tool further comprises a screw jack assembly, capable of producing high linear output force with minimal rotational input force. The screw jack assembly comprises a threaded rod, threaded dowels for pivots, and a thrust bearing. The union removal tool further comprises a nut capturing device, the nut capturing device including a slip-on lockable capturing device, an extended pivot point relative to the rotation of the nut, and an end cap that captures the remaining sides of the nut and provides the filler for smaller sized nuts. In the first illustrative embodiment, forks and V-blocks on the nut capturing device ease the installation and assembly of the tool, while managing the push and pull forces required to use the parts configured as needed. The split fork design allows for assembly to be installed in one plane. Quick management of the threaded rod of the screw jack assembly can be accomplished with the aid of a ratchet and socket at the drive end and a knob at the open end. The adjustable torque reaction arm includes plates that are configured to capture each pipe from each side to maintain a grip on the pipes while reactionary forces can be applied on either side of the adjustable torque reaction arm. With the adjustable torque reaction arm, a shaft is slid into a tube with forces generated by the screw jack to rotate the two relative to one another, causing the two components to lock together. Some play between the two components is needed to encourage this locking effect. Both components will experience rotational forces relative to the same plane causing the two components to lock together. Other ways of locking the reaction arms together include knowing the distance between the two pipes and pinning them (or other form of mechanical mating) that would maintain the proper spacing between the two plates that capture the pipes.
(20) The first illustrative embodiment of a union release tool is shown in
(21) In
(22) In
(23) In
(24) In
(25) In
(26) In the illustrative embodiment, referring again to
(27) In the illustrative embodiment of
(28) In
(29) Referring again to the screw jack assembly 110 in
(30) In the illustrative embodiment of
(31) In
(32) Turning again to
(33) In
Exemplary Operation of the First Embodiment
(34) Now, an example of the operation of the first illustrative embodiment of the union release tool will be described. First, the user installs the nut capturing device 120 to either unit nut (e.g., initially on the right nut in this example). The user ensures the nut is completely captured by the nut capturing device 120 with the appropriate end cap 130 secured, and the undercarriage vertical capturing tabs 124, 134 under the nut (i.e., the user verifies that both lower tabs 124, 134 have captured the nut from below). During the installation process, the nut capturing reaction arm 100 always lands on top of the nut capturing device 120. Then, the user loosens the quick-adjust nut 108 to allow enough play in the torque reaction arm 100 to span and capture both pipes. After which, the user slips the torque reaction arm 100 behind the pipes to capture them from the rear. Then, the user tightens the quick-adjust nut 108 to remove the play, and snugly engage the pipe capturing plates 102, 105 with the pipes. Next, the user spins the adjustable dowel 118 to clear the tines of the fork 122 to the inside on the nut capturing device 120 relative to the V-blocks 123. Depending upon which nut is being broke loose, the adjustable dowel 118 may need to be turned clockwise or counter-clockwise. Once clear, the user slips the threaded rod 113 between the tines of the fork 122 of the nut capturing device 120. The user then turns the Acme threaded rod 113 counter-clockwise to nest the adjustable dowel 118 into the V-blocks 123. After which, the user takes up any slack in the system by turning the threaded rod 113 by means of the rotational input device 111. With all the slack mitigated, the user uses a ratchet or wrench to rotate the threaded rod 113 by means of the rotational input device 111. The union nut can be observed rotating counter-clockwise, thus breaking it loose. Once loose, the user removes all parts of the tool, installs the nut capturing device 120 on the other nut, flips the reaction arms over, and repeats the process in the opposite direction to loosen the other nut (see
(35) The second illustrative embodiment of a union release tool is shown in
(36) In
(37) In the illustrative embodiment, referring to
(38) In the illustrative embodiment, referring to
(39) In the illustrative embodiment, referring to
(40) In the illustrative embodiment, referring to
Exemplary Operation of the Second Embodiment
(41) Now, an example of the operation of the second illustrative embodiment of the union release tool for a right nut will be described. First, the user installs the nut capturing device 210 on the right nut by slipping it around the pipe and over the flats of the nut. The holes in the nut capturing device for the squaring lock pins are to be in a position to allow the squaring locking pins to be near in-line with the pipe and near perpendicular to the face of the device. This allows for the most torque to be generated during operation. Then, the user locks it in place with the drop-in locking plate 211. After which, the user sets the reactionary device 230 into place around the pipes and on top of the nut capturing device 210. The threaded rod is backed out using the attached handle. Next, the user installs the hydraulic jack assembly 200. The threaded rod will be inserted into the opening on the end of the hydraulic jack. The reaction arm is aligned with a pair of holes on the nut capturing device and both squaring lock pins are set. The threaded rod is used to remove any play and take out any slack in the assembled system. When operating the hydraulic jack, all force should be applied in breaking the nut loose. Pumping the jack will cause the jack rod to extend, converting that force to the torque on the nut. The user continues until the nut is loose.
(42) The operation is similar for the left nut removal. The user utilizes the left nut reactionary arm 220 in conjunction with the nut capturing device 210 and the hydraulic jack assembly 200.
(43) It is readily apparent that the aforedescribed union release tool offers numerous advantages. First, the union release tool provides a means to apply large amounts of controlled torque to a nut. Secondly, the release tool results in a safer working environment by enabling the release of the nut with little physical effort in a controlled manner. Advantageously, the union release tool is capable of breaking loose hard to remove union nuts (e.g., which are stuck in place due to corrosion or other factors) in a safe, stable, and low effort manner.
(44) Advantageously, the above-described union release tool is lightweight, simple in the field installation and operation, and there is no requirement of external pneumatic, electric, or hydraulic energy. In the illustrative embodiment, less than 20 pounds of force are able to operate the release tool in a safe, controlled manner, thus making this an improvement over current methods of removal. The aforedescribed union release tool is able to break loose hard to remove union nuts without compromising the integrity of the joint, and providing a safe operating environment for the operator.
(45) Any of the features or attributes of the above described embodiments and variations can be used in combination with any of the other features and attributes of the above described embodiments and variations as desired.
(46) Although the invention has been shown and described with respect to a certain embodiment or embodiments, it is apparent that this invention can be embodied in many different forms and that many other modifications and variations are possible without departing from the spirit and scope of this invention.
(47) Moreover, while exemplary embodiments have been described herein, one of ordinary skill in the art will readily appreciate that the exemplary embodiments set forth above are merely illustrative in nature and should not be construed as to limit the claims in any manner. Rather, the scope of the invention is defined only by the appended claims and their equivalents, and not, by the preceding description.