OIL-SCAVENGE PUMP, HYDRAULIC DEVICE HAVING THE SAME AND METHOD FOR ASSEMBLING THE SAME
20230104415 ยท 2023-04-06
Inventors
Cpc classification
F04B43/0009
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B1/0404
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B53/22
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F04B43/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
The present disclosure provides an oil-scavenge pump, which includes a cap member, a piston member, a resilient member and a filter member. The filter member interconnects the cap member and the piston member. The resilient member is disposed between the cap member and the piston member. The cap member includes a cap head, a pump valve connected to the cap head, a first-resilient unit disposed and a first sphere disposed between the first-resilient unit and the pump valve. The piston member includes a main portion, a piston seat, a second-resilient unit, a second sphere and a rod portion. The piston seat has two ends respectively connected to the piston head and the rod portion. The second-resilient unit and the second sphere are disposed between the piston head and the piston seat. The filter member is mounted to surround the rod portion and engaged with the pump valve.
Claims
1. An oil-scavenge pump, comprising: a main body having a mounting slot; a jacket ring, pressed and mounted into the mounting slot; a pad and a seal ring, sequentially placed into the mounting slot; a cap member comprising a cap head; a pump valve that is connected to the cap head; a first-resilient unit that is disposed between the cap head and the pump valve; and a first sphere that is disposed between the first-resilient unit and the pump valve; a piston member comprising a piston head; a piston seat that is connected to the piston head; a second-resilient unit that is disposed between the piston head and the piston seat; a second sphere that is disposed between the second-resilient unit and the piston seat; and a rod portion that is connected to the piston seat; wherein the seal ring is configured to be mounted to surround the rod portion, the pad is mounted to surround the rod portion; the jacket ring is mounted to surround the rod portion, the seal ring is positioned between the filter member and the pad, and the pad is positioned between the seal ring and the jacket ring; a resilient member disposed between the cap member and the piston member; and a filter member mounted to surround the rod portion of the piston member and engaged with the pump valve and the cap member, with the resilient member is configured to be retained between the cap member and the piston member; wherein the piston member, the resilient member, the filter member, and the cap member are assembled together and then pressed and mounted into the mounting slot, with the rod portion of the piston member passing through the seal ring, the pad and the jacket ring.
2. (canceled)
3. The oil-scavenge pump according to claim 1, wherein the resilient member and the first-resilient unit and the second-resilient unit are springs, the first sphere and the second sphere are steel balls, the filter member is a filter net, the seal ring is an X-ring, and the jacket ring is made of brass.
4. The oil-scavenge pump according to claim 1, wherein the piston head has an outer diameter corresponding to an inner diameter of the pump valve, such that the piston head is slidable relative to the pump valve.
5. The oil-scavenge pump according to claim 1, wherein: the piston seat has a first end and a second end respectively connected to the piston head and the rod portion; the first end has an outer diameter smaller than the outer diameter of the piston head; and the second end has an inner diameter corresponding to an outer diameter of the rod portion, such that an inner wall of the second end tightly contacts and fits an outer wall of the rod portion.
6. The oil-scavenge pump according to claim 1, further comprising an oil inlet disposed on the piston seat of the piston member, and an oil outlet disposed on the pump valve of the cap member.
7. A method for assembling an oil-scavenge pump, comprising: a step of pressing and mounting a jacket ring into a mounting slot of a main body; a step of placing the pad and the seal ring into the mounting slot sequentially; a step of pre-assembling a cap member comprising a cap head, a pump valve that is connected to the cap head, a first-resilient unit that is disposed between the cap head and the pump valve, and a first sphere that is disposed between the first-resilient unit and the pump valve; a step of pre-assembling a piston member comprising a piston head, a piston seat that is connected to the piston head, a second-resilient unit that is disposed between the piston head and the piston seat, a second sphere that is disposed between the second-resilient unit and the piston seat; and a rod portion that is connected to the piston seat; a step of assembling the cap member, the resilient member and the piston member together sequentially and then mounting the filter member to interconnect the cap member and the piston member, with the resilient member retained between the cap member and the piston member; and a step of pressing and mounting the cap member, the resilient member, the piston member, and the filter member assembled together into the mounting slot, with the rod portion of the piston member passing through the seal ring, the pad and the jacket ring.
8. The method according to claim 6, further comprising a step of fastening the oil-scavenge pump within the mounting slot of the hydraulic device .
9. The method according to claim 6, wherein the step of pressing and mounting the cap member and the resilient member and the piston member and the filter member assembled together into the mounting slot, which further comprises a process of stretching and fastening the pad and the seal ring within the mounting slot in a manner of interference fit.
10. The method according to claim 6, wherein the resilient member and the first-resilient unit and the second-resilient unit are springs, the first sphere and the second sphere are steel balls, the filter member is a filter net, the seal ring is an X-ring, the jacket ring is made of brass.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0019] The structure as well as preferred modes of use, further objects, and advantages of this present disclosure will be best understood by referring to the following detailed description of some illustrative embodiment(s) in conjunction with the accompanying drawings, in which:
[0020]
[0021]
[0022]
[0023]
[0024]
DETAILED DESCRIPTION OF THE PREFERRED EMBODIMENTS
[0025] To fully understand the objects, features and functions of the present disclosure, herein to explain details thereof by the following embodiment(s), with the attached drawings.
[0026] The present disclosure provides an oil-scavenge pump, which includes four components as a cap member, a piston member, a resilient member and a filter member, wherein those components can be pre-assembled individually for easily assembling into the oil-scavenge pump. The oil-scavenge pump is adapted to a hydraulic device, which includes a main body formed with a plurality of mounting slots spatially connected to each other, wherein the mounting slots are for mounting the oil-scavenge pump and other components (e.g. motor, pressure-increasing valve or pressure-reducing valve, etc.). The oil-scavenge pump is mounted into one of the mounting slots on the main body, in a manner of interference fit or press fit. Also, each of those components of the oil-scavenge pump has a structure corresponding to that of the mounting slot, further with a seal ring and a jacket ring tightly contacting and fitting an inner wall of the mounting slot, the oil-scavenge pump can be secured and stably connected to the main body. Also, by virtue of such structure and configuration, an assembling process of the oil-scavenge pump can be simplified, therefore the present disclosure further provides a method for assembling the oil-scavenge pump.
[0027] First referring to
[0028] As shown in
[0029] Specifically, the cap head 411 is formed with a proximately cylindrical appearance, and has one end fluidly sealed off (left side in
[0030] The first-resilient unit 412 has one end contacting and abutting the cap head 411, and another end contacting and abutting the first sphere 413. The first sphere 413 is neutrally pushed by the first-resilient unit 412 to shut and block a pump-valve hole 4141 (in detail later) of the pump valve 414 in a normal state. However, with a sufficient fluid pressure toward the cap head 411 from the pump-valve hole 4141 (leftward in
[0031] In the other hand, the pump valve 414 is formed with a proximately cylindrical appearance, and has one end formed with the pump-valve hole 4141, and another end formed with a valve cavity 4143 spatially connected to the pump-valve hole 4141. Also to mention that, the valve cavity 4143 is for containing the resilient member 42 and a portion of the piston member 43. Overall, the pump valve 414 is connected to the cap member 41 with the pump-valve hole 4141 facing the cap cavity 4113, also to retain the first-resilient unit 412 and the first sphere 413 therebetween and within the cap cavity 4113, such that to assemble into the cap member 41. Moreover, the another end of the pump valve 414 is disposed with an annular first-anchor structure, for engaging with an annular second-anchor structure (in detail later) 441 of the filter member 44.
[0032] As shown in
[0033] As shown in
[0034] Specifically, the piston head 431 is formed with a proximately cap-like appearance, and movably engaged with the pump valve 414 of the cap member 41. The piston head 431 has one end contacting the resilient member 42 and another end formed with a piston cavity 4312 for containing the second-resilient unit 432 and the second sphere 433. Furthermore, the one end of the piston head 431 has a lateral side formed with a piston hole 4313 (
[0035] Moreover, in this embodiment, as shown in
[0036] As shown in
[0037] As shown in
[0038] As shown in
[0039] In this embodiment, the piston-seat hole 4341 is respectively formed with two countersinks at the one end and the another end of the piston seat 434, for respectively engaging with and positioning the another end of the piston head 431 and an end of the rod portion 435 within the piston-seat hole 4341. The another end of the piston head 431 is formed with an outer diameter equal to or slightly larger (preferable) than an inner diameter of the first end 4343 (i.e. diameter of the countersink), for a tight engagement therebetween in a manner of just fit or interference fit (preferable). In the other hand, the rod portion 435 is formed proximately cylindrical and has an diameter corresponding to, equal to or slightly larger (preferable) than an inner diameter of the second end 4343 (i.e. diameter of the another countersink), for a tight engagement therebetween in a manner of just fit or interference fit (preferable). Thereby, an outer wall of the another end of the piston head 431 tightly contacts and fits an inner wall of the first end 4343 of the piston seat 434, in the other hand, an outer wall of the rod portion 435 tightly contacts and fits an inner wall of the second end 4344 of the piston seat 434, such that to assemble into the piston member 43. However, the present disclosure is not limited to such engagement manner of having the piston seat 434 inserted by the piston head 431 and the rod portion 435, in other embodiment, is may be configured to have the first end of the piston seat inserted into the piston head, or the second end inserted into the rod portion.
[0040] The filter member 44 is formed with a proximately tubular appearance, which is mounted to surround the rod portion 435 of the piston member 43 and engaged with the pump valve 414 of the cap member 41, and which is for filtrating impurities in hydraulic fluid. The filter member 44 has one end formed with the aforementioned second-anchor structure 441, for engaging with the first-anchor structure 4144 of the pump valve 414. The filter member 44 also has another end formed with an inner diameter substantially equal to or slightly smaller than a diameter of the rod portion 435, such that the filter member 44 is fastened on and surrounds the rod portion 435. In this embodiment, the one end and the another end of the filter member 44 are formed with different inner diameters, corresponding to the outer diameter of the cap member 41 and the diameter of the rod portion 43. The filter member 44 partially contains the piston member 43 (the piston head 431, the second-resilient unit 432, the second sphere 433, the piston seat 434 and a portion the rod portion 435), and also surrounds and engages with the first-anchor structure 4144 by the second-anchor structure 441. However, the present disclosure is not limited to such structure of the filter member 44, in other embodiment, the filter member 44 may be configured to further have a third-anchor structure for engaging with the rod portion 435
[0041] With the piston head 431 and the first end 4343 of the piston seat 434 are contained within the valve cavity 4143 of the pump valve 414, also with the resilient member 42 positioned and retained between the piston member 43 and the cap member 41, and furthermore with the filter member 44 to partially contain the piston member 43 and engage with the cap member 41, such that to assemble into the oil-scavenge pump 40.
[0042] As shown in
[0043] In one embodiment, the first-resilient unit 412, the second-resilient unit 432 and the resilient member 42 are restoring springs, the first sphere 413 and the second sphere 433 are steel balls, the filter member 44 is a filter net, the seal ring 45 is an X-ring, the jacket ring 47 is made of brass, however, the present disclosure is not limited thereto.
[0044] Referring to
[0045] During a process of mounting the oil-scavenge pump 40 into the mounting slot 13 on the main body 10 of the hydraulic device 1, the jacket ring 47, the pad 46 and the seal ring 45 are placed into the mounting slot 13 of the main body 10 in advance. Meanwhile, the cap member 41, the resilient member 42, the piston member 43 and the filter member 44 are pre-assembled individually then combined together, and then be mounted into the mounting slot 13 to combine with the jacket ring 47, the pad 46 and the seal ring 45, such that to fully assemble into the oil-scavenge pump 40 within the mounting slot 13. Thereafter, the oil-scavenge pump 40 is further fastened and sealed off within the mounting slot 13 of the main body 10, for stabilizing.
[0046] As shown in
[0047] As shown in
[0048] In one embodiment, the hydraulic device 1 is an anti-lock brake system (ABS), the main body 10 is a platform, the drive unit 20 is a motor which is power-transmittably connected to the oil-scavenge pump 40 via the spatially connected the mounting slots 11, 13. In addition, the drive unit 20 may be disposed with a bearing, rotary shaft, gear or cam, in order to facilitate driving the oil-scavenge pump 40. However, the present disclosure is not limited to such structural relationship, the drive unit can also be disposed to indirectly connect and drive the oil-scavenge pump, in other embodiment.
[0049] By virtue of such structure and configuration of the oil-scavenge pump 40, which reduces number of component, also with the basic four components 41, 42, 43, 44 that can pre-assembled individually in advance, such that an assembling process of the oil-scavenge pump 40 can be simplified and proceeded swiftly.
[0050] Referring to
[0051] On next, the step 102 is to press and mount the jacket ring 47 into the mounting slot 13 of the main body 10, wherein the jacket ring 47 is concentrically disposed into the mounting slot 13 on the innermost countersink with the smallest diameter, in a manner of interference fit. Such that, an outer wall of the jacket ring 47 tightly contacts and fits the inner wall of the mounting slot 13, and hence the jacket ring 47 is fastened within the mounting slot 13.
[0052] On next, the step 103 is to place the pad 46 and the seal ring 45 into the mounting slot 13 sequentially, such that the pad 46 is positioned between the seal ring 45 and the jacket ring 47. Also to mention that, the seal ring 45, the pad 46 and the jacket ring 47 are disposed in a substantially concentric manner, within the mounting slot 13.
[0053] On next, the step S104 is to pre-assemble the cap member 41, which starts from placing the first-resilient unit 412 and the first sphere 413 sequentially into the cap cavity 4113 of the cap head 411. The next is to engage the one end (with the pump-valve hole 4141) of the pump valve 414 with the another end (with the cap cavity 4113) of the cap head 411, in a manner of interference fit, such that to completely assemble the cap member 41.
[0054] On next, the step S105 is to pre-assemble the piston member 43, which starts from placing the second-resilient unit 432 and the second sphere 433 into the piston head 431 of the piston head 431 sequentially, thereafter to engage the another end (with the piston cavity 4312) of the piston head 431 with the first end 4343 of the piston seat 434, in a manner of interference fit, also to retain the second-resilient unit 432 and the second sphere 433 within the piston cavity 4312. Also, at last to engage the rod portion 435 with the second end 4344 of the piston seat 434 in a manner of interference fit, such that to completely assemble into the piston member 43.
[0055] The step S106 is to assemble the cap member 41, the resilient member 42, the piston member 43 and the filter member 44 altogether, by having the filter member 44 to contain the piston member 43 and engage with the cap member 41, also with the resilient member 42 retained between the cap member 41 and the piston member 43. Specifically, the step S106 starts from placing the resilient member 42 into the valve cavity 4143 on the pump valve 414 of the cap member 41, then insert the piston member 43 into the valve cavity 4143 on the cap member 41 with the piston head 431 entering first, to retain the resilient member 42 within the valve cavity 4143. The piston head 431 has the outer diameter or the outmost outer diameter substantially equal to the diameter of the valve cavity 4143, such that to slidably engage with the piston head 431 and also to tightly contact, fit the inner wall of valve cavity 4143 for maintaining a fluid tightness therebetween. Furthermore, as the piston member 43 moves, slides related to the pump valve 414 of the cap member 41, the resilient member 42 within the valve cavity 4143 can push back the piston head 431 and return the piston member 43 to the normal state. Thereafter to mount the tubular filter member 44 on the rod portion 435, with the second-anchor structure 441 facing the first-anchor structure 4144 of the pump valve 414, then to move the filter member 44 along the rod portion 435 to contain the piston seat 434 and the piston head 431 and then to engage the second-anchor structure 441 with the first-anchor structure 4144. thereby, the filter member 44 holds and interconnects the cap member41, the resilient member 42 and the piston member 43 altogether.
[0056] The step S107 is to press the assembled the cap member 41 and the resilient member 42 and the piston member 43 and the filter member 44 into the mounting slot 13 of the main body 10, which includes a process of having the rod portion 435 of the piston member 43 to straightly enter the mounting slot 13 first and pass through the seal ring 45, the pad 46 and the jacket ring 47, then to be mounted and fastened within the mounting slot 13, in manner of interference fit. Along with that, a portion of the filter member 44 surrounding the rod portion 435, which is also mounted and fastened within the mounting slot 13 in manner of interference fit, such that to tightly contact and fit the inner wall thereof. Moreover, one of the countersinks of the mounting slot 13 holds and positions an outer surface of the pump valve 414, such that to secure the cap member 41 therein and complete the entire assembling process of the oil-scavenge pump 40.
[0057] Additionally in one embodiment, during the step S107 of pressing the assembled the cap member41 and the resilient member 42 and the piston member 43 and the filter member 44 into the mounting slot 13, the pad 46 and the seal ring 45 may be configured to have an original inner diameter smaller than a diameter of the rod portion 435 of the piston member 43. Such that, as the rod portion 435 squeezes through the pad 46 and the seal ring 45, it stretches the pad 46 and the seal ring 45 wider to tightly contact and fit the inner wall of the mounting slot 13 and hence fasten the pad 46 and the seal ring 45 in manner of interference fit, in order to enhance a stability of the oil-scavenge pump 40 and a fluid tightness between the oil-scavenge pump 40 the main body 10.
[0058] Furthermore, in one embodiment, after the oil-scavenge pump 40 is mounted into the mounting slot 13, the next is to apply a riveting process to fasten the head portion 410 of the oil-scavenge pump 40 (the cap head 411 of the cap member 41), such that to further secure the oil-scavenge pump 40 within the main body 10.
[0059] As described in the abovementioned embodiment, among the four components 41, 42, 43, 44 of the oil-scavenge pump 40, the cap member 41 and the piston member 43 can be pre-assembled, whereas the resilient member 42 and the filter member 44 are both single components formed as one piece therefore needless to pre-assemble. However, the present disclosure is not limited thereto, the resilient member 42 and the filter member 44 may be configured to include multiple parts that require to pre-assemble, in other embodiment.
[0060] Also, in this embodiment, the cap member 41, the piston member 43 of the oil-scavenge pump 40 are pre-assembled in advance (step S104 and S105), and then assembled with other components 42, 44 (step S106) before mounting into the main body 10 of the hydraulic device 1. However, the present disclosure is not limited thereto, in other embodiments, the steps S104 ~ S106 of pre-assembling the components 41, 42, 43, 44 are swappable, furthermore the steps S104 ~ S106 may also be proceeded before the step S102 of mounting the jacket ring 47 into the main body 10.
[0061] In summary of the abovementioned embodiments, in contrary to the conventional technology, the oil-scavenge pump 40, the hydraulic device 1, and the method for assembling the oil-scavenge pump 40 according to the present disclosure, which have the following technical advantages.
[0062] For the conventional technology, the components of the hydraulic device are fastened and sealed off by welding, however the quality of welding is unstable and hence to also cause unstable fluid tightness of the hydraulic device, moreover, the connection by welding is vulnerable to high temperature and vibration, which can cause safety problems in an operation of the hydraulic device.
[0063] In the other hand, the hydraulic device according to the present disclosure, which has a relatively simplified structure and assembling manner, thus a riveting process is applicable to achieve a fine quality of fluid tightness, and therefore no need of welding, which also can secure the components from damage or even breaking apart by rapid vibration or high temperature generated during the operation of the hydraulic device. Also, the method according to the present disclosure, which separates the oil-scavenge pump into four components in advance, such that to reduce the processes for mounting the oil-scavenge pump into the main body, and thereby to facilitate an efficiency of the assembling process.
[0064] The above disclosure is only the preferred embodiment of the present disclosure, and not used for limiting the scope of the present disclosure. All equivalent variations and modifications on the basis of shapes, structures, features and spirits described in claims of the present disclosure should be included in the claims of the present disclosure.