LED light-emitting structure, light-emitting device, and preparation method for light-emitting structure
12571516 ยท 2026-03-10
Assignee
Inventors
Cpc classification
F21V5/007
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21Y2105/16
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21Y2115/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21Y2105/12
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F21V5/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
An LED light-emitting structure, a light-emitting device, and a preparation method for light-emitting structure. The LED light-emitting structure includes: a base, a conductive portion is arranged on one side of the base; a chip cluster, the chip cluster comprises a plurality of LED chips, the plurality of LED chips include at least two types and are fixedly arranged on another side of the base and connected to the conductive portion; a plurality of the chip clusters are arranged on the base, and the positions of the LED chips in adjacent chip clusters correspond to each other; an optical element, the optical element is arranged to cover a side of the base corresponding to the chip cluster. When in use, different LED chips within the chip clusters can work together to provide light compensation, increasing a total reflection area of the optical elements.
Claims
1. An LED light-emitting structure, comprising: a base, and a conductive portion that is arranged on one side of the base; a chip cluster, the chip cluster comprises a plurality of LED chips, the plurality of LED chips comprise at least two types, the plurality of LED chips are fixedly arranged on another side of the base and connected to the conductive portion; a plurality of the chip clusters are arranged on the base, the plurality of the chip clusters are arranged in an array with a predetermined distance between each other, and positions of the LED chips in adjacent chip clusters correspond to each other; and an optical element that is arranged to cover a side of the base corresponding to the chip cluster; wherein the plurality of LED chips in the chip cluster are arranged in an array; wherein the LED chips comprise a first chip and a second chip; wherein the first chip and the second chip in a same chip cluster are arranged in an interleaved arrangement with positions offset in row and/or column within a rectangular array such that chips of different types are adjacent; and wherein each chip cluster defines a rectangular array having a common row-and-column orientation relative to the base, such that for any given row and column position in one chip cluster, a chip is present at the same row and column position in each immediately adjacent chip cluster; and the rectangular arrays of the plurality of chip clusters share the same row-and-column orientation relative to the base.
2. The light-emitting structure according to claim 1, wherein the first chip and the second chip in another chip cluster are arranged in an interleaved arrangement with positions offset in row and/or column within a rectangular array or in a circular configuration; and wherein, between two adjacent chip clusters, the arrangement is reversed by assigning opposite chip types at corresponding row-and-column positions while maintaining positional correspondence across the two adjacent chip clusters.
3. The light-emitting structure according to claim 2, wherein an arrangement sequence of the plurality of LED chips in adjacent chip clusters on the base is reversed; or several groups of the chip clusters are arranged on the base, an arrangement sequence of LED chips in the chip clusters of a same group is identical, and an arrangement sequence of LED chips in the chip clusters of different groups is reversed; the chip clusters of different groups are arranged along predetermined relative positions; wherein the reversal preserves the row-and-column positions within each rectangular array and differs only in chip-type assignment at those positions.
4. The light-emitting structure according to claim 3, wherein the relative positions comprise: positions symmetrically arranged along a parallel line of a long side of a cross section of the base; and/or positions symmetrically arranged along a parallel line of a wide side of the cross section of the base; and/or positions symmetrically arranged along a parallel line of a diagonal line of the cross section of the base.
5. The light-emitting structure according to claim 2, wherein the base comprises a plurality of regions, a plurality of the chip clusters are arranged in the plurality of regions, and the plurality of LED chips in the chip clusters in a single region are arranged in a predetermined sequence; and the chip clusters in different regions are symmetrically arranged, wherein the rectangular arrays in the plurality of regions share the same row-and-column orientation relative to the base.
6. A light-emitting device, wherein the light-emitting device comprises the light-emitting structure according to claim 1.
7. A preparation method for a light-emitting structure, the method comprising: arranging a plurality of LED chips in an array with a predetermined distance to form a chip cluster, the chip cluster comprises at least two types of LED chips; embedding a plurality of the chip clusters on one side of a base; arranging a conductive portion on another side of the base, and the conductive portion is electrically connected to the plurality of the chip clusters; and arranging a plurality of optical elements on a side of the base corresponding to the plurality of the chip clusters, and the optical elements are arranged in one-to-one correspondence with the chip clusters; wherein the chip cluster comprises at least two types of LED chips; wherein the chip cluster comprises a plurality of first chips and a plurality of second chips; and wherein the plurality of first chips and the plurality of second chips in a same chip cluster are arranged in an interleaved arrangement with positions offset in row and/or column within a rectangular array such that chips of different types are adjacent; the method further comprising orienting the rectangular arrays of the plurality of chip clusters to a common row-and-column orientation relative to the base.
8. The method according to claim 7, wherein the plurality of first chips and the plurality of second chips in another chip cluster are arranged in an interleaved arrangement with positions offset in row and/or column within a rectangular array or in a circular configuration, and wherein reversing the arrangement sequence between two adjacent chip clusters comprises assigning opposite chip types at corresponding row-and-column positions while maintaining positional correspondence across the two adjacent chip clusters.
9. The method according to claim 7, wherein embedding a plurality of the chip clusters on one side of a base comprises: arranging a plurality of LED chips in adjacent chip clusters on the base in a reversed sequence; or dividing the chip clusters on the base into several groups, arranging the plurality of LED chips in the chip clusters of a same group in an identical sequence, arranging the plurality of LED chips in the chip clusters of different groups in a reversed sequence, and arranging the chip clusters of different groups along predetermined relative positions; the relative positions comprise: positions symmetrically arranged along a parallel line of a long side of a cross section of the base; and/or positions symmetrically arranged along a parallel line of a wide side of the cross section of the base; and/or positions symmetrically arranged along a parallel line of a diagonal line of the cross section of the base.
10. The method according to claim 7, wherein embedding a plurality of the chip clusters on one side of a base further comprises: dividing the base into a plurality of regions; arranging the plurality of the chip clusters in a predetermined region, and arranging the plurality of LED chips in the chip clusters in the region in a predetermined sequence; and arranging the plurality of LED chips in the chip clusters in other regions symmetrically to the plurality of LED chips in the chip clusters in the predetermined region.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF EMBODIMENTS
(18) In order to make the purpose, technical solution and effect of the present disclosure clearer and more specific, the present disclosure is further described in detail with reference to the accompanying drawings and embodiments. It should be understood that the embodiments described herein are only used to explain the present disclosure and are not used to limit the present disclosure.
(19) It should be noted that if the embodiments of the present disclosure involve directional indications (such as up, down, left, right, front, back, etc.), the directional indications are only used to explain the relative position relationship, movement status, etc. between the components under a certain posture (as shown in the accompanying drawings). If the posture changes, the directional indications will also change accordingly.
(20) In addition, if there are descriptions involving first, second, etc. in the embodiments of the present disclosure, the descriptions of first, second, etc. are only used for descriptive purposes and cannot be understood as indicating or suggesting the relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as first and second may explicitly or implicitly include at least one of the features. In addition, the technical solutions in various embodiments can be combined with each other, and the combination must be able to be implemented for those skilled in the art. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present disclosure.
(21) In the prior art, individual LED chips are independently encapsulated within separate lamp beads. However, this design does not fully utilize the lens area, resulting in limitations in the luminous efficacy and long-distance performance of LED lights. Consequently, further optimization of lighting performance is challenging with the existing designs.
(22) Based on the above problems in the prior art, the present disclosure provides an LED light-emitting structure, as shown in
(23) In the present disclosure, the chip clusters 200 are arranged on the base 100, while different types of LED chips 210 are included in each chip cluster 200, and the chip cluster 200 is covered by the optical element 300. When in use, different LED chips 210 in the chip cluster 200 can cooperate to form luminous compensation, thereby increasing the total reflection area of the optical element 300. Thus, a better long-range effect is provided while the uniformity and stability of the light effect are improved, and the lighting effect of lights using LED light-emitting structures is optimized.
(24) In the above embodiments, as shown in
(25) In the present embodiment, a plurality of the chip clusters 200 can be arranged on the base 100, and the plurality of the chip clusters 200 are arranged in an array with a predetermined distance between each other, and the positions of the LED chips 210 in adjacent chip clusters 200 correspond to each other. When in use, a plurality of chip clusters 200 cooperate with each other to form a luminous compensation effect. At the same time, since the LED chips 210 in the chip cluster 200 include multiple types, different luminous effects can be achieved through the cooperation of different light effects while forming the luminous compensation that cooperates with each other, thereby presenting a better luminous effect of the LED luminous structure as a whole.
(26) The optical element 300 includes a lens commonly used in LED light-emitting structures. In the present embodiment, the optical element 300 is arranged to cover one side of the base 100 corresponding to the chip cluster 200 and is fixedly connected to the base 100. The optical element 300 is used to reflect light when a plurality of LED chips 210 emit light, so as to achieve the effect of guiding light at a predetermined angle, light-emitting surface, etc.
(27) In the present embodiment, the chip cluster 200 includes a plurality of LED chips 210, and the plurality of LED chips 210 include at least two types. The color temperature, color, luminous intensity, etc. of the two types of LED chips 210 can be preset to be different. When the LED light-emitting structure is turned on, the two types of LED chips 210 can complement each other in light, thereby making full use of the reflection area of the optical element 300, thereby achieving the design goal of further optimizing the lighting effect.
(28) Furthermore, taking the example of a chip cluster 200 containing two types of LED chips 210, that is, the LED chips 210 contained in the chip cluster 200 are a first chip 211 and a second chip 212, but the number is not limited. As shown in
(29) In the present embodiment, the plurality of LED chips 210 within the chip cluster 200 are arranged in an array. Specifically, the plurality of LED chips 210 within a chip cluster 200 also have a variety of arrangement types. For example, as shown in
(30) For example, in the first embodiment of the LED light-emitting structure as shown in
(31) There is another arrangement form of the plurality of LED chips 210 in the above-mentioned chip cluster 200, that is, arranged in a circular array. For example, in the fifteenth embodiment of the LED light-emitting structure as shown in
(32) Furthermore, since the base 100 includes several chip clusters 200, adjacent chip clusters 200 need to achieve a complementary coordination effect. Therefore, the arrangement order of the LED chips 210 contained in different chip clusters 200 is different to form the local lighting effect coordination required by the product to provide a better long-range effect while improving the uniformity and stability of the lighting effect.
(33) There are two ways to set up the chip cluster 200 on a base 100. One is that in adjacent chip clusters 200 on the base 100, the setting order of several LED chips 210 is opposite. For example, in the first embodiment of the LED light-emitting structure shown in
(34) In another implementation, the plurality of the chip clusters 200 on the base 100 are divided into several groups, so that the arrangement order of the LED chips 210 in the chip clusters 200 in the same group is the same, and the arrangement order of the LED chips 210 in the chip clusters 200 in different groups is opposite, and the chip clusters 200 in different groups are arranged along predetermined relative positions. For example, in the third embodiment of the LED light-emitting structure as shown in
(35) Based on the above embodiments, in one implementation of the present disclosure, the chip clusters 200 of different groups are arranged along predetermined relative positions, and the relative positions are defined as follows: First, the positions are arranged symmetrically along the parallel line of the long side of the cross section of the base 100; Second, the positions are arranged symmetrically along the parallel line of the wide side of the cross section of the base 100; As shown in
(36) It can also be considered that the four left chip clusters 200 are one group and the four right chip clusters 200 are one group, and the arrangement order of the LED chips 210 in each group is the same, wherein the left group is symmetrically arranged with the right group along the parallel line direction of the wide side of the cross section of the base 100.
(37) Third, the positions are symmetrically arranged along the parallel line of the diagonal line of the cross section of the base 100;
(38) As shown in
(39) In another embodiment of the present disclosure, the base 100 can be divided into regions, so that a plurality of the chip clusters 200 are arranged in the region, and the plurality of LED chips 210 in the chip cluster 200 in a single region are arranged in a predetermined order; the chip clusters 200 in different regions are arranged to correspond to each other.
(40) As shown in
(41) Based on the above embodiments, the present disclosure provides sixteen embodiments based on the above LED light-emitting structure setting principle, as follows:
First Embodiment
(42) As shown in
Second Embodiment
(43) As shown in
Third Embodiment
(44) As shown in
Fourth Embodiment
(45) As shown in
Fifth Embodiment
(46) As shown in
Sixth Embodiment
(47) As shown in
Seventh Embodiment
(48) As shown in
Eighth Embodiment
(49) As shown in
Ninth Embodiment
(50) As shown in
Tenth Embodiment
(51) As shown in
Eleventh Embodiment
(52) As shown in
Twelfth Embodiment
(53) As shown in
Thirteenth Embodiment
(54) As shown in
(55) In the present embodiment, the chip clusters 200 in different areas are symmetrically arranged, but the division of the areas is not limited to specific rules. This arrangement is applied to light-emitting devices with different lighting effects, that is, the above-mentioned eight chip clusters 200 are not necessarily turned on at the same time, but can be turned on independently along the area to achieve the effect of mutual light supplement for the chip clusters 200 in the area.
Fourteenth Embodiment
(56) As shown in
(57) In the present embodiment, the chip clusters 200 in different areas are symmetrically arranged, but the division of the areas is not limited to specific rules. This arrangement is applied to light-emitting devices with different lighting effects, that is, the above-mentioned six chip clusters 200 are not necessarily turned on at the same time, but can be turned on independently along the area to achieve the effect of mutual light supplement for the chip clusters 200 in the area.
Fifteenth Embodiment
(58) As shown in
(59) Based on above embodiments, in the present disclosure, the chip clusters 200 are arranged on the base 100, with each chip cluster 200 including several different types of LED chips 210, while these chip clusters 200 are covered with optical element 300. During use, different LED chips 210 within the chip clusters 200 can work together to provide light compensation, increasing a total reflection area of the optical element 300. In addition, there are coordinated settings and auxiliary fill light between the plurality of the chip clusters 200, which enhance long-distance projection while improving the uniformity and stability of luminous efficacy, thereby optimizing the lighting performance of lights utilizing the LED light-emitting structure.
(60) Based on the above embodiments, the present disclosure also provides a light-emitting device, which includes the LED light-emitting structure described in any one of the above embodiments, and the LED light-emitting structure includes: a base, a conductive portion is arranged on one side of the base; a chip cluster, the chip cluster includes a plurality of LED chips, the plurality of LED chips include at least two types, the LED chips are fixedly arranged on another side of the base, and are connected to the conductive portion; there are a plurality of chip clusters on the base, and the plurality of chip clusters are arranged in an array with a predetermined distance between them, and the positions of the LED chips in adjacent chip clusters correspond; an optical element, and the optical element is arranged to cover on one side of the base corresponding to the chip cluster. The present disclosure arranges a chip cluster on the base, the chip cluster includes a plurality of different types of LED chips, and covers the chip cluster with an optical element. When in use, different LED chips in the chip cluster can cooperate to form light compensation, increase the total reflection area of the optical element, and can provide a better long-range effect while improving the uniformity and stability of the light effect, thereby optimizing the lighting effect of the light using the LED light-emitting structure.
(61) The present disclosure also provides a preparation method for a light-emitting structure, which comprises the following steps: S1, arranging a plurality of LED chips in an array with a predetermined distance to form a chip cluster, the chip cluster includes at least two types of LED chips; S2, embedding a plurality of the chip clusters on one side of a base; S3, arranging a conductive portion on another side of the base, and the conductive portion is electrically connected to the plurality of the chip clusters; S4. arranging a plurality of optical elements on a side of the base corresponding to the plurality of the chip clusters, and the optical elements are arranged in one-to-one correspondence with the chip clusters.
(62) In the present disclosure, a plurality of LED chips are arranged in an array with a predetermined distance, and at least two types of LED chips are included to form a chip cluster. The chip cluster is mounted on a base and electrically connected to a conductive portion on the other side of the base, and an optical element corresponding to the chip cluster is arranged on one side of the base corresponding to the chip cluster. Due to the mutual light compensation between different types of LED chips in the chip cluster, the light transmittance of the optical element can be improved, thereby increasing the irradiation distance of the light-emitting structure. At the same time, the mutual light compensation between different types of LED chips can also effectively improve the uniformity of the light effect, thereby improving the light effect of the light-emitting device using the LED light-emitting mechanism.
(63) The above chip cluster contains at least two types of LED chips: S11, the chip cluster includes a plurality of first chips and a plurality of second chips, the first chip and the second chip in a same chip cluster are arranged in a staggered configuration; or the first chip and the second chip in a same chip cluster are arranged in a circular configuration.
(64) The arrangement of the two types of LED chips in the chip cluster of the present disclosure can be specifically divided into two types, one is a staggered arrangement of the first chip and the second chip, which is suitable for a plurality of LED chips arranged in a rectangular array;
(65) Another one is that the first chip and the second chip are arranged in a circular shape. The above two LED chip arrangements can achieve different lighting effects. What is the same is that both arrangements adopt the principle of different types of LED chips complementing each other, so both can achieve the effect of improving the light transmittance of optical elements and the uniformity of light effect.
(66) The above-mentioned embedding a plurality of the chip clusters on one side of the base includes: S21, arranging a plurality of LED chips in adjacent chip clusters on the base in a reversed sequence; or dividing the chip clusters on the base into several groups, arranging the plurality of LED chips in the chip clusters of a same group in an identical sequence, arranging the plurality of LED chips in the chip clusters of different groups in a reversed sequence, and arranging the chip clusters of different groups along predetermined relative positions; the relative positions include: positions symmetrically arranged along a parallel line of a long side of a cross section of the base; and/or positions symmetrically arranged along a parallel line of a wide side of the cross section of the base; and/or positions symmetrically arranged along a parallel line of a diagonal line of the cross section of the base.
(67) In the present disclosure, the arrangement sequence of the plurality of LED chips in adjacent chip clusters on the base is reversed, that is, the adjacent LED chips in adjacent chip clusters are formed in the same configuration but different sequence, so that adjacent LED chips in different chip clusters can complement each other to achieve the effect of concentrated light effect; in some specific embodiments, the above arrangement is not limited to the relative arrangement of a single chip cluster, and several chip clusters can be divided into groups, so that the order of several LED chips in the chip clusters in the same group is set to the same, and the order of LED chips in different chip clusters is set to different, so as to achieve a specific light effect supplement effect. Among them, the chip clusters of different groups need to be arranged according to a predetermined relative position, and the relative position includes symmetrical arrangement along the parallel lines of the long side of the cross section of the base; and, or symmetrical arrangement along the parallel lines of the wide side of the cross section of the base; and, or symmetrical arrangement along the parallel lines of the diagonal lines of the cross section of the base, so as to achieve the effect of light effect supplement at different angles and different positions, and improve the luminous quality.
(68) The above-mentioned embedding a plurality of chip clusters on one side of the base also includes: S221, dividing the base into a plurality of regions; S222, arranging the plurality of the chip clusters in a predetermined region, and arranging the plurality of LED chips in the chip clusters in the region in a predetermined sequence; S223, arranging the plurality of LED chips in the chip clusters in other regions symmetrically to the plurality of LED chips in the chip clusters in the predetermined region.
(69) The arrangement of the chip clusters in the present disclosure also includes dividing the chip clusters based on the regions on the base, arranging the LED chips in the chip cluster in a predetermined order in the predetermined region, and arranging the chip clusters in other regions symmetrically according to the LED chips in the chip cluster in the predetermined area. The chip clusters are arranged symmetrically by region, so that the chip clusters in the region complement each other. This configuration is suitable for the application of a light-emitting device having multiple light-emitting modes.
(70) It should be understood that the application of the present disclosure is not limited to the above examples. For ordinary technicians in this field, improvements or changes can be made based on the above description. All these improvements and changes should fall within the scope of protection of the claims attached to the present disclosure.