HOSE AND RIGID PIPE CONNECTING SYSTEM USED IN HIGH PRESSURE SYSTEM
20220316635 · 2022-10-06
Assignee
Inventors
Cpc classification
F16L51/027
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B60H1/00571
PERFORMING OPERATIONS; TRANSPORTING
F16L33/2076
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L11/14
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F16L25/0036
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
A hose and rigid pipe connecting system used in a high pressure system comprises: a hose made up of connecting a core pipe and a corrugated pipe, the outer side of the corrugated pipe being wound and woven by metal wires; a rigid pipe; a transition joint connecting the hose and the rigid pipe; and a retaining ring buckled on the outer side of the hose and the transition joint. The invention has the advantages that the sealing performance between the hose and the rigid pipe can be greatly improved, and the problem that the connecting part of the hose and the rigid pipe can not bear pressure Or resist high and low temperatures is solved; besides, the axial tensile strength and sealing reliability are improved by winding and weaving metal wires on the outer side of the metal corrugated pipe and then welding with the core pipe.
Claims
1. A hose and rigid pipe connecting system used in a high pressure system, comprising: a hose made up of connecting a core pipe and a corrugated pipe, an outer side of the corrugated pipe being wound and woven by metal wires; a rigid pipe; a transition joint connecting the hose and the rigid pipe; and a retaining ring buckled on outer sides of the hose and the transition joint.
2. The hose and rigid pipe connecting system used in the high pressure system of claim 1, wherein the metal wires at both ends of the corrugated pipe are sleeved with sheaths, and are tightened and positioned by the sheaths.
3. The hose and rigid pipe connecting system used in the high pressure system of claim 2, wherein the corrugated pipe, the metal wires and the sheaths are integrally connected with the core pipe by welding, riveting or rolling interference.
4. The hose and rigid pipe connecting system used in the high pressure system of claim 3, wherein a rubber pipe is cut into a specified length, and the connected core pipe and corrugated pipe are inserted into the rubber pipe.
5. The hose and rigid pipe connecting system used in the high pressure system of claim 4, wherein an annular protrusion is provided on an outer surface of the core pipe, and convex teeth are provided at outer ends of the core pipe and extend out of the rubber pipe.
6. The hose and rigid pipe connecting system used in the high pressure system of claim 3, wherein outer sides of the core pipe, the corrugated pipe, the metal wires and the sheaths are subjected to integral rubber coating.
7. The hose and rigid pipe connecting system used in the high pressure system of claim 6, wherein the coated rubber includes a coated inner rubber layer, a middle reinforcing layer and an outer rubber layer.
8. The hose and rigid pipe connecting system used in the high pressure system of claim 7, wherein the coated middle reinforcing layer is of metal wire, aramid wire or aramid cloth.
9. The hose and rigid pipe connecting system used in the high pressure system of claim 8, wherein the middle reinforcing layer is obtained by weaving the metal wire or aramid wire around the inner rubber layer, and the middle reinforcing layer is obtained by wrapping and bonding the aramid cloth around the inner rubber layer.
10. The hose and rigid pipe connecting system used in the high pressure system of claim 6, wherein after the rubber coating is completed, the coated rubber at both ends is stripped to expose the convex teeth at the outer ends of the core pipe.
11. The hose and rigid pipe connecting system used in the high pressure system of claim 3, wherein the welding includes laser welding, argon arc welding, brazing, high frequency induction welding or plasma welding.
12. The hose and rigid pipe connecting system used in the high pressure system of claim 4, wherein hoses are connected by a traction pipe, the traction pipe is inserted into the core pipe and the rubber coating is performed on an outer side of the traction pipe.
13. The hose and rigid pipe connecting system used in the high pressure system of claim 12, wherein the traction pipe extends into or is sleeved into an opening of the core pipe for interference fit connection or threaded connection.
14. The hose and rigid pipe connecting system used in the high pressure system of claim 5, wherein the core pipe is connected with the transition joint through threads at the outer end.
15. The hose and rigid pipe connecting system used in the high pressure system of claim 1, wherein the material of the rigid pipe is aluminum, or stainless steel.
16. The hose and rigid pipe connecting system used in the high pressure system of claim 1, wherein the rigid pipe is connected with the transition joint by flame brazing, high frequency induction welding, cold welding, gas shielded brazing or laser welding.
17. The hose and rigid pipe connecting system used in the high pressure system of claim 1, wherein each rigid pipe is connected with a platen by flame brazing, high frequency induction welding, cold welding, gas shielded brazing or laser welding at the other side opposite to the side where the transition joint is connected.
18. The hose and rigid pipe connecting system used in the high pressure system of claim 6, wherein the transition joint is provided with an inwardly concaved annular groove and an annular recess.
19. The hose and rigid pipe connecting system used in the high pressure system of claim 4, characterized in that wherein a protruding part is provided at the connecting end between the transition joint and the hose, and the protruding part extends between the core pipe and the rubber pipe.
20. The hose and rigid pipe connecting system used in the high pressure system of claim 18, wherein the material of the retaining ring is aluminum, or stainless steel, one end of the retaining ring is inwardly convexed, and the inwardly convexed end is embedded into the inwardly concaved annular groove of the transition joint when being buckled.
21. The hose and rigid pipe connecting system used in the high pressure system of claim 20, wherein the retaining ring is made of aluminum or other metals, and the inner surface of the retaining ring is of a flat structure.
22. The hose and rigid pipe connecting system used in the high pressure system of claim 21, wherein the retaining ring made of aluminum is pressed into the annular recess of the transition joint after being buckled.
23. The hose and rigid pipe connecting system used in the high pressure system of claim 20, wherein the retaining ring is made of stainless steel or other metals, and an annular inwardly convexed structure is provided at the inner surface of the retaining ring.
24. The hose and rigid pipe connecting system used in the high pressure system of claim 23, wherein, after the retaining ring made of stainless steel is buckled, the annular inwardly convexed structure on the inner surface of the retaining ring is matched with the annular protrusion of the core pipe to clamp the rubber.
25. The hose and rigid pipe connecting system used in the high pressure system of claim 22, wherein a buckling claw of a buckling machine compresses the retaining ring to squeeze the transition joint, so as to realize riveting connection between the transition joint and the core pipe and the retaining ring, and to achieve sealing and pull-off resistance effects.
26. The hose and rigid pipe connecting system used in the high pressure system of claim 25, wherein the buckling machine squeezes integrally or squeezes locally in a targeted manner along an outer wall of the retaining ring.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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[0075] In the drawings, 1—corrugated pipe, 2—metal wire, 3—sheath, 4—core pipe, 41—convex tooth, 42—annular protrusion, 5—rigid pipe, 6—platen, 7—transition joint, 71—annular groove, 72—annular recess, 73—protruding part, 8—retaining ring, 81—inwardly convexed part, 82—annular inwardly convexed structure, 9—traction pipe, 10—rubber coating layer, 11—rubber pipe.
DESCRIPTION OF THE EMBODIMENTS
[0076] The invention will be described in detail with specific embodiments below. The following embodiments will help those skilled in the art to further understand the present invention, but do not limit the present invention in any way. It should be noted that variations and modifications can be made by persons skilled in the art without departing from the concept of the invention. These all belong to the protection scope of the present invention.
Embodiment 1
[0077] A hose and rigid pipe connecting system used in a high pressure system, which mainly comprises a hose, a rigid pipe 5, a transition joint 7, a retaining ring 8, etc. The used hose is made up of connecting a core pipe 4 and a corrugated pipe 1, and other components. The structure of the used corrugated pipe 1 is shown in
[0078] The outer sides of the metal wires 2 at both ends of the corrugated pipe 1 are sleeved with sheaths 3, as shown in
[0079] In the embodiment, the adopted rubber coating mode is integral rubber coating, as shown in
[0080] The used rigid pipe 5 can be made of aluminum, stainless steel or other metals, one end of the rigid pipe 5 can be connected with a platen 6 by flame brazing, high frequency induction welding, cold welding, gas shielded brazing and laser welding as shown in
[0081] The retaining ring 8 is integrally compressed by the buckling claw of the buckling machine, and then the transition joint 7 is squeezed, so that the riveting connection between the transition joint 7 and the core pipe 4 and the retaining ring 8 is realized, the sealing and pull-off resistance effects are achieved, and finally the hose and rigid pipe connecting system used in the high pressure system is obtained, as shown in
[0082] According to a sealing performance test of the hose and rigid pipe connecting and sealing system for a high-pressure air-conditioning pipeline manufactured in the embodiment, when the bursting pressure reaches 800 bar, the hose and rigid pipe connecting and sealing system can still be used without leakage, while the bursting pressure of the existing common air-conditioning hose is only about 100 bar, thus the pressure of the application is improved by an order of magnitude compared with the prior art. According to the technical requirements of the existing R744 air conditioning pipeline, the standard of its burst pressure is 340 bar, while the measured value of the burst pressure of the invention is already more than 800 bar. In this way, the invention can be used in an air conditioning pipeline of a new energy vehicle. Since it can bear high pressure, the invention can utilize a heat pump technology for heating, and the problem that the cruising range of an electric vehicle is greatly reduced due to power consumption when heating in the traditional electric heating mode is solved.
[0083] In addition, in the embodiment, by winding the metal wires around the corrugated pipe to form the reinforcing layer, and then connecting with the core pipe, the axial tensile strength and sealing reliability can be improved, and the tensile strength reaches 10,880 N.
[0084] Under the conditions of the temperature being −40° C. to 165° C. and the pulse pressure being 50 bar to 175 bar, the effect that the high and low temperature cyclic pulse test passes over 150,000 times without leakage is achieved. According to the technical requirements of the R744 air conditioning pipeline, its tensile strength is at least 2000 N, and it is required that the high and low temperature cyclic pulse test passes over 150,000 times without leakage.
Embodiment 2
[0085] A hose and rigid pipe connecting system used in a high pressure system has substantially the same structure as embodiment 1, but differs from it in that in this embodiment, the buckling machine carries out targeted local squeezing along the outer wall of the retaining ring 8 to form the structure of the hose and rigid pipe connecting system as shown in
Embodiment 3
[0086] A hose and rigid pipe connecting system used in a high pressure system has substantially the same structure as embodiment 1, but differs from it in that the retaining ring 8 used in embodiment 1 is made of aluminum; and since metal aluminum is relatively soft and prone to deformation under stress, the retaining ring 8 deforms after being squeezed by the buckling machine and then is embedded into the annular recess 72 on the outer surface of the transition joint 7 to realize sealing. However, the retaining ring 8 used in this embodiment is made of relatively hard metal materials, for example, stainless steel or other metals. For convenience of presentation, the embodiment takes the retaining ring made of stainless steel as an example.
[0087] The used rigid pipe 6 can be made of aluminum, stainless steel or other metals, one end of the rigid pipe 5 can be connected with a platen 6 by flame brazing, high frequency induction welding, cold welding, gas shielded brazing and laser welding as shown in
[0088] An annular inwardly convexed structure 82 is provided at the inner surface of the retaining ring 8 used in this embodiment, and the annular inwardly convexed structure 82 is matched with the annular protrusion 42 of the core pipe 4. During processing, the inwardly convexed part 81 of the retaining ring 8 also extends into the annular groove 71 provided on the transition joint 7, as shown in
Embodiment 4
[0089] A hose and rigid pipe connecting system used in a high pressure system has substantially the same structure as embodiment 3, but differs from it in that in this embodiment, the buckling machine carries out targeted local squeezing along the outer wall of the retaining ring 8 to form the structure of the hose and rigid pipe connecting system as shown in
Embodiment 5
[0090] A hose and rigid pipe connecting system used in a high pressure system has substantially the same structure as embodiment 1, but differs from it in that in this embodiment, to meet the requirement of continuous production during rubber coating, a long enough metal hose needs to be used, metal hoses are connected by a traction pipe 9 by interference fit connection or threaded connection, etc., for example, in this embodiment, both ends of the traction pipe 9 are respectively connected with the convex teeth 41 of the core pipe 4 to connect the metal hoses into a whole, and then rubber coating is performed on the outer side, so as to obtain the structure as shown in
Embodiment 6
[0091] A hose and rigid pipe connecting system used in a high pressure system, which mainly comprises a hose, a rigid pipe 5, a transition joint 7, a retaining ring 8, etc. The used hose is made up of connecting a core pipe 4 and a corrugated pipe 1, and other components. The structure of the used corrugated pipe 1 is shown in
[0092] The outer sides of the metal wires 2 at both ends of the corrugated pipe 1 are sleeved with sheaths 3, as shown in
[0093] After the core pipe 4 is connected, the corrugated pipe 1, the sheaths 3 and the core pipe 4 are inserted into the rubber pipe 11 in a pre-processed length, and the convex teeth 41 at the ends of the core pipe 4 also extend out of the rubber pipe 11, as shown in
[0094] The used rigid pipe 6 can be made of aluminum, stainless steel or other metals, one end of the rigid pipe 5 can be connected with a platen 6 by flame brazing, high frequency induction welding, cold welding, gas shielded brazing and laser welding as shown in
[0095] In this embodiment, the material of the used retaining ring 8 is aluminum, which is relatively soft, and an inner surface of the retaining ring 8 is of a flat structure before buckling processing, as shown in
[0096] The retaining ring 8 is integrally compressed by the buckling claw of the buckling machine, and then the transition joint 7 is squeezed, so that the riveting connection between the transition joint 7 and the core pipe 4, the retaining ring 8 and the rubber pipe 11 is realized, the sealing and pull-off resistance effects are achieved, and finally the hose and rigid pipe connecting system used in the high pressure system is obtained, as shown in
[0097] According to a sealing performance test of the hose and rigid pipe connecting and sealing system for a high-pressure air-conditioning pipeline manufactured in the embodiment, when the bursting pressure reaches 800 bar, the hose and rigid pipe connecting and sealing system can still be used without leakage, while the bursting pressure of the existing common air-conditioning hose is only about 100 bar, thus the pressure of the application is improved by an order of magnitude compared with the prior art. According to the technical requirements of the existing R744 air conditioning pipeline, the standard of its burst pressure is 340 bar, while the measured value of the burst pressure of the invention is already more than 800 bar. In this way, the invention can be used in an air conditioning pipeline of a new energy vehicle. Since it can bear high pressure, the invention can utilize a heat pump technology for heating, and the problem that the cruising range of an electric vehicle is greatly reduced due to power consumption when heating in the traditional electric heating mode is solved.
[0098] In addition, in the embodiment, the corrugated pipe is wound by the metal wires to form the reinforcing layer, which is then connected with the core pipes, so that the axial tensile strength and sealing reliability can be improved. The tensile strength reaches 4360 N, and under the conditions of the temperature being −40° C. to 165° C. and the pulse pressure being 5 MPa to 17.5 MPa, the effect that the high and low temperature cyclic pulse test passes over 150,000 times without leakage is achieved. According to the technical requirements of the R744 air conditioning pipeline, its tensile strength is at least 2000 N, and it is required that the high and low temperature cyclic pulse test passes over 150,000 times without leakage.
Embodiment 7
[0099] A hose and rigid pipe connecting system used in a high pressure system has substantially the same structure as embodiment 6, but differs from it in that in this embodiment, the buckling machine carries out targeted local squeezing along the outer wall of the retaining ring 8 to form the structure of the hose and rigid pipe connecting system as shown in
Embodiment 8
[0100] A hose and rigid pipe connecting system used in a high pressure system has substantially the same structure as embodiment 6, but differs from it in that the retaining ring 8 used in embodiment 6 are made of aluminum; and since metal aluminum is relatively soft and prone to deformation under stress, the retaining ring 8 deforms after being squeezed by the buckling machine and then is embedded into the annular recess 72 on the outer surface of the transition joint 7 to realize sealing. However, the retaining ring 8 used in this embodiment is made of relatively hard metal materials, for example, stainless steel or other metals. For convenience of presentation, this embodiment takes a retaining ring made of carbon steel as an example.
[0101] The used rigid pipe 5 can be made of carbon steel, one end of the rigid pipe 5 can be connected with a platen 6 by high frequency induction welding as shown in
[0102] An annular inwardly convexed structure 82 is provided at the inner surface of the retaining ring 8 used in this embodiment, and the annular inwardly convexed structure 82 is matched with the annular protrusion 42 on the outer surface of the core pipe 4. During processing, the inwardly convexed part 81 of the retaining ring 8 also extends into the annular groove 71 provided on the transition joint 7, as shown in
Embodiment 9
[0103] A hose and rigid pipe connecting system used in a high pressure system has substantially the same structure as embodiment 8, but differs from it in that in this embodiment, the buckling machine carries out targeted local squeezing along the outer wall of the retaining ring 8 to form the structure of the hose and rigid pipe connecting system as shown in
[0104] In the description of the present invention, it is to be understood that the terms “ends,” “outer surfaces,” “outer sides,” and the like are used for the purpose of indicating an orientation or positional relationship, merely for convenience in describing the present invention and for simplicity of description, and are not intended to indicate or imply that the referenced components or elements must have a particular orientation, be constructed and operated in a particular orientation, and are not to be construed as limiting the present invention.
[0105] The embodiments described above are intended to facilitate a person of ordinary skill in the art in understanding and using the invention. It will be readily apparent to those skilled in the art that various modifications to these embodiments may be made, and the generic principles described herein may be applied to other embodiments without the use of the inventive faculty. Therefore, the present invention is not limited to the above embodiments, and improvements and modifications made by those skilled in the art according to the disclosure of the present invention without departing from the scope of the present invention should be within the scope of protection of the present invention.