METHOD, APPARATUS AND COMPOSITION FOR PROPULSION GRADE HYDROGEN PEROXIDE HEAVY IN-ORGANIC STABILIZATION USE IN ROTATING DETONATING ROCKET ENGINES & LONG-TERM STORAGE IN PROPELLANT MANAGEMENT SYSTEMS
20260071594 ยท 2026-03-12
Inventors
Cpc classification
F02K9/66
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F02K9/425
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F02K9/42
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
C06B43/00
CHEMISTRY; METALLURGY
Abstract
Disclosed is a stabilizer composition for rocket grade hydrogen peroxide (H.sub.2O.sub.2) which is not detrimental to the combustion performance of RDREs and not detrimental to the decomposition performance of catalyst beds while simultaneously greatly increasing the storability of H.sub.2O.sub.2 in rocket propellant management systems including but not limited to tankages and regenerative cooling combustion chambers.
Claims
1. A method for stabilizing propellant grade hydrogen peroxide (H.sub.2O.sub.2) for use as an oxidizer in a rotating detonating rocket engine comprising adding to the propellant grade H.sub.2O.sub.2 a stabilizing composition of nitrate (NO.sub.3.sup.), phosphate (PO.sub.4.sup.3) and tin (Sn), wherein a. a concentration of nitrate (NO.sub.3.sup.) is 5 ppm or more; b. a concentration of phosphate (PO.sub.4.sup.3) is 1 ppm or more; and c. a concentration of tin (Sn) is 4 ppm or more.
2. The method of claim 1 wherein the said tin (Sn) to phosphate (PO.sub.4 .sup.3) ratio is 10 to 0.5.
3. The method of claim 1 wherein the said concentration of nitrate (NO.sub.3.sup.), phosphate (PO.sub.4.sup.3) & tin (Sn) is 800 ppm, 50 ppm & 500 ppm respectively or in the same proportion.
4. The method of claim 3 wherein the maximum tin (Sn) concentration is 2000 ppm.
5. The method of claim 1 wherein the compounds of Sodium Nitrate (NaNO.sub.3), Sodium phosphate dibasic dodecahydrate (Na.sub.2HPO.sub.4 12H.sub.2O) and Potassium Stannate Trihydrate (K.sub.2SnO.sub.3 3H.sub.2O) as the compound salt sources for the stabilizer at least in part.
6. A rocket propellant management system for use with propellant grade hydrogen peroxide (H.sub.2O.sub.2) comprising a stabilizing composition of nitrate (NO.sub.3.sup.), phosphate (PO.sub.4.sup.3) and tin (Sn) wherein: a. a concentration of nitrate (NO.sub.3.sup.) is 75 ppm or more; b. a concentration of phosphate (PO.sub.4.sup.3) is 20 ppm or more; and c. a concentration of tin (Sn) is 20 ppm or more.
7. The system of claim 6 wherein the said H.sub.2O.sub.2 is used in a monopropellant thruster or plurality of thrusters that utilizes a catalyst bed that is at least in part composed of silver or silver alloy.
8. The system of claim 6 wherein the said H.sub.2O.sub.2 is used in a gas generator or plurality of gas generators that utilizes a catalyst bed that is at least in part composed of silver or silver alloy.
9. The system of claim 6 wherein the said H.sub.2O.sub.2 is used in as a coolant in a regeneratively cooled nozzle and chamber of a rocket engine.
10. The system of claim 9 wherein the said rocket engine is a rotating detonation rocket engine.
11. The system of claim 9 wherein the said regeneratively cooled nozzle and chamber is at least in part composed of aluminum alloy, stainless steel, copper, copper alloy, nickel, or nickel alloy.
12. The system of claim 6 wherein the said regeneratively cooled nozzle and chamber includes cooling channels which channels are at least in part tin plated.
13. The system of claim 6 wherein the said H.sub.2O.sub.2 is used and stored in a tank or plurality of tanks which tanks are at least in part composed of aluminum alloy, stainless steel, nickel, or nickel alloys.
14. The system of claim 6 wherein the system includes inflow lines and flow control components for said H.sub.2O.sub.2 which are at least in part composed of an aluminum alloy, stainless steel, nickel, or a nickel alloy.
15. The system of claim 9 wherein the said nozzle and/or rocket engine chamber are at least in part formed by a 3-D printing process.
16. The system of claim 6 wherein the said stabilizer composition concentrations are achieved by a deposit of the said stabilizer compositions at or near a tank of the said propellant management system.
17. The system of claim 16 wherein the said stabilizer composition is added to a fill line of said tank prior to movement of the said H.sub.2O.sub.2 into said propellant management system.
18. The system of claim 17 wherein mixing of the said stabilizer and said H.sub.2O.sub.2 is performed at least in part by a static blade mixer in the fill line.
19. The system of 16 wherein the said stabilizers composition comprises Sodium Nitrate (NaNO.sub.3), Sodium phosphate dibasic dodecahydrate (Na.sub.2HPO.sub.4 12H.sub.2O) and Potassium Stannate Trihydrate (K.sub.2SnO.sub.3 3H.sub.2O).
20. The method of claim 1 wherein the said rotating detonation rocket engine has two or more detonation channels.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0027] Further features and advantages of the present disclosure will be seen from the following description, taken in connection with the accompanying drawings, wherein:
[0028]
[0029]
[0030]
DETAILED DESCRIPTION OF THE DISCLOSURE
[0031] Example embodiments will now be described more fully with reference to the accompanying drawings. Example embodiments are provided so that this disclosure will be thorough and will fully convey the scope to those who are skilled in the art. Numerous specific details are set forth such as examples of specific components, devices, and methods to provide a thorough understanding of embodiments of the present disclosure. It will be apparent to those skilled in the art that specific details need not be employed, that example embodiments may be embodied in many different forms, and that neither should be construed to limit the scope of the disclosure. In some example embodiments, well-known processes, well-known device structures, and well-known technologies are not described in detail.
[0032] The terminology used herein is for the purpose of describing particular example embodiments only and is not intended to be limiting. As used herein, the singular forms a, an, and the may be intended to include the plural forms as well, unless the context clearly indicates otherwise. The terms comprises, comprising, including, and having are inclusive and therefore specify the presence of stated features, integers, steps, operations, elements, components, and/or groups, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof. The method steps, processes, and operations described herein are not to be construed as necessarily requiring their performance in the particular order discussed or illustrated, unless specifically identified as an order of performance. It is also to be understood that additional or alternative steps may be employed.
[0033] When an element or layer is referred to as being on, engaged to, connected to, or coupled to another element or layer, it may be directly on, engaged, connected, or coupled to the other element or layer, or intervening elements or layers may be present. In contrast, when an element is referred to as being directly on, directly engaged to, directly connected to, or directly coupled to another element or layer, there may be no intervening elements or layers present. Other words used to describe the relationship between elements should be interpreted in a like fashion (e.g., between versus directly between, adjacent versus directly adjacent, etc.). As used herein, the term and/or includes any and all combinations of one or more of the associated listed items.
[0034] Although the terms first, second, third, etc. may be used herein to describe various elements, components, regions, layers, and/or sections, these elements, components, regions, layers, and/or sections should not be limited by these terms. These terms may be only used to distinguish one element, component, region, layer, or section from another element, component, region, layer, or section. Terms such as first, second, and other numerical terms when used herein do not imply a sequence or order unless clearly indicated by the context. Thus, a first element, component, region, layer, or section discussed below could be termed a second element, component, region, layer, or section without departing from the teachings of the example embodiments.
[0035] Spatially relative terms, such as inner, outer, beneath, below, lower, above, upper, and the like, may be used herein for ease of description to describe one element or feature's relationship to another element(s) or feature(s) as illustrated in the figures. Spatially relative terms may be intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. For example, if the device in the figures is turned over, elements described as below or beneath other elements or features would then be oriented above the other elements or features. Thus, the example term below can encompass both an orientation of above and below. The device may be otherwise oriented (rotated 90 degrees or at other orientations) and the spatially relative descriptors used herein interpreted accordingly.
[0036] As used herein, stabilizer refers to compounds, elements and chemicals that are added to a H.sub.2O.sub.2 solution to mitigate the contamination inherent in manufacturing, handling, and storage from acting in a catalytic manner and decomposing the H.sub.2O.sub.2. Unless specifically stated otherwise the present disclosure expresses the concentration thereof on a mass basis, for example, in terms of parts per million (ppm). Often nitrate (NO.sub.3.sup.) is considered a corrosion inhibitor but is considered a stabilizerin the current disclosure.
[0037] As used herein, H.sub.2O.sub.2 solutions refers and is understood to include mixtures of liquid H.sub.2O.sub.2 and liquid water.
[0038] As used herein, propulsion grade H.sub.2O.sub.2 refers to H.sub.2O.sub.2 solutions that are at least 70% weight percent H.sub.2O.sub.2.
[0039] As used herein, RDRE refers to an engine using a form of pressure gain combustion, where one or more detonations continuously travel around an annular channel, which combusts a mixture of an oxidizer and a fuel. For example, a mixture of liquid 90% H.sub.2O.sub.2 (an oxidizer) and JetA (a fuel) in mass proportion of 8:1 would be such a mixture.
[0040] As used herein, detonation refers to supersonic combustion in the propellant medium being combusted and deflagration refers to subsonic combustion in the propellant medium being combusted.
[0041] As used herein, valvesshould be understood to include one or more valves.
[0042] As used herein the term stabilized H.sub.2O.sub.2 solution or stabilized hydrogen peroxide means H.sub.2O.sub.2 that is stabilized against decomposition during storage using a composition containing NO.sub.3.sup., PO.sub.4.sup.3 and Sn.
[0043] As used herein, catalyst or catalyst bed refers to material that assists to lower the energy required for a reaction to take place or speed up the reaction; however, it does not chemically participate in the reaction as in not consumed by the reaction, and is generally directed at the decomposition of H.sub.2O.sub.2 into oxygen, water, and energy. Also catalyst beds may be referred to as gas generators since the they result in generation of a gas (oxygen and super-heated steam) from decomposition of the liquid H.sub.2O.sub.2.
[0044] As used herein, regenerative or regenerative cooling refers to a rocket in which some or all the propellant is used to cool the combustion chamber and/or the expansion nozzle of the rocket.
[0045] As used herein, tank, or tankage refers to a vessel or tank used for storage of a propellant or propellants. Tankage generally refers to the largest volume element in a propellant management system. And is generally also known as the storage location for the longest time duration storage of propellant in a propellant management system.
[0046] As used herein, propellant management system includes systems that can pump or pressure feed a fluid and which include tankage, flow control devices such as valves and orifices, and with fluid connections such as pipes and tubing. Such systems are used to move fluids such as propellants and oxidizers around under specified pressures and temperature ranges and flow rates. The entire system is intended to feed a combustion device and/or a power device.
[0047] As used herein, long-term storagerefers to time periods longer than 1 year.
[0048] As used herein, propellant refers to a mass that is exhausted to produce thrust and/or energy. Propellants can be fuels such as kerosene (Jet A, Jet A-1), propane, or any other organic composition. Additionally, fuels can also be inorganic such as hydrogen or ammonia. Propellants also may comprise oxidizers such as oxygen, nitric acid, or H.sub.2O.sub.2. Additionally, sometimes propellants can also be inert fluids that can also serve as pressurants, i.e., helium, nitrogen, etc.
[0049]
[0050] Propellant management system 10 comprises a storage tank 12 formed of aluminum 6061-T6, configured for storing stabilized liquid H.sub.2O.sub.2 comprising 90% liquid H.sub.2O.sub.2 stabilized by 800 ppm NO.sub.3.sup., 50 ppm PO.sub.4.sup.3 and 500 ppm Sn. Propellant management system 10 is configured to feed a monopropellant thruster 13 and an RDRE 22.
[0051] Monopropellant thruster 13 comprises a catalyst bed 14 formed of silver through which is fed liquid H.sub.2O.sub.2 from storage tank 12 via conduits 15, 17 and 19 under control of valve 16. The H.sub.2O.sub.2 undergoes decomposition in catalyst bed 14 into superheated steam and oxygen which is expelled via a nozzle 18, producing thrust.
[0052] RDRE 22 uses a propellant combination that includes a fuel source stored in on-board fuel tank 24 and delivered to RDRE reaction chamber 26 via feedlines (not shown). Liquid H.sub.2O.sub.2 is passed from H.sub.2O.sub.2 storage tank 12 via conduits 15 and 28 under control of valve 30. The liquid H.sub.2O.sub.2 is passed from conduit 28 through passages (not shown) in RDRE exhaust nozzle 31 to regeneratively cool the exhaust nozzle 31 and RDRE combustion chamber 26. Exhaust nozzle 31 and RDRE combustion chamber 26 may at least be formed by a 3-D printing process. The liquid H.sub.2O.sub.2 is then passed to a catalyst bed 32 formed of silver in which the H.sub.2O.sub.2 is decomposed into superheated steam and oxygen. The superheated steam and oxygen are then mixed with fuel such as Jet A within the RDRE from on-board fuel tank 24 and the fuel combusted in the RDRE reaction chamber 26. The propellant combination undergoes detonation combustion and is exhausted out exhaust nozzle 31 producing thrust.
[0053] In this instant embodiment H.sub.2O.sub.2 storage tank 12 is pressurized with a pressurant, such as gaseous helium or gaseous nitrogen which provides the energy to move the liquid H.sub.2O.sub.2 throughout the propellant management system 10. A feature and advantage of the instant disclosure is that the liquid H.sub.2O.sub.2 is first passed in heat exchange to regeneratively cool exhaust nozzle 31 before the H.sub.2O.sub.2 is decomposed and introduced into the RDRE reaction chamber 26. RDRE reaction chamber 26 is formed of Inconel 718, and the RDRE catalyst bed 32 is formed of silver.
[0054]
[0055] Isolation valves 116A and 116B are in fluid communication via flow lines 114B and 114C with a catalyst bed gas generator 115 in which the liquid H.sub.2O.sub.2 is decomposed into superheated steam and oxygen. The superheated steam and oxygen are then used to drive a turbine or turbopump 111 which provides shaft power to the liquid pump having suction at 114B and discharge at 114D. The gas generator exhaust from turbine pump 111 is dumped overboard via exhaust outlet 117, which optionally may be fitted with a nozzle (not shown) to provide additional thrust.
[0056] Liquid H.sub.2O.sub.2 is also passed via flow lines 114A, 114B, 114D, 114E, 114F and valve 116C through catalyst bed 120 of monopropellant thruster 114, where the H.sub.2O.sub.2 undergoes decomposition into superheated steam and oxygen, and is exhausted out of nozzle 122 producing thrust.
[0057] The bulk of the H.sub.2O.sub.2 is passed via flow lines 114A, 114B, 114D and 114G through passages (not shown) in the RDRE 126 exhaust nozzle 131 to regeneratively cool the nozzle 131. The liquid hydrogen peroxide is then directed into the injection portion of the reaction chamber of the RDRE 136 where it is mixed with liquid fuel such as Jet-A from on-board fuel tank 138 (for clarity fuel propellant management system not show) being ignited from ignitor torch 119 undergoes detonation combustion and is exhausted out nozzle 131 producing thrust.
[0058] Discharge from turbine pump 111 is passed via valve 116D and flow line 114H to the catalyst bed ignitor torch 119 which decomposes the H.sub.2O.sub.2 into superheated steam and oxygen, which is then utilized as an ignition torch in the reaction chamber of RDRE 136.
[0059] Hydrogen peroxide propellant management system 110 optionally may include an electric motor shown in phantom at 150 for providing the turbine pump 111 with start power.
[0060] The tank 112 is formed of Inconel 718, catalyst bed 120 comprises a silver or silver alloy catalyst, and the regeneratively cooled exhaust nozzle 131 and the rection chamber is formed of GRCop-42 with a nickel outer shell.
[0061] In another embodiment the turbine pump 111 is a positive displacement reciprocating pump.
[0062] In another embodiment the catalyst bed ignitor torch 119 has fuel (fuel propellant management system not shown for clarity) mixed and combusted downstream but before entering the RDRE reaction chamber 136 to increase the torch flame temperature where the fuel is hydrogen, Jet A or propane, for example.
[0063] In another embodiment the regeneratively cooled exhaust nozzle and the RDRE reaction chamber 136 is comprised of a copper alloy which is tin plated in the flow channels.
[0064] In one embodiment the regeneratively cooled exhaust nozzle and the RDRE reaction chamber 136 is an apparatus that contains an inner body and an outer body that is regeneratively cooled by hydrogen peroxide.
[0065]
[0066]
[0067] Alternatively, the stabilizer composition may be flowed into tank 210 first, and the liquid H.sub.2O.sub.2 then flowed into the tank 210. Another option is to add the stabilizer composition into conduit 225, before flowing the H.sub.2O.sub.2 through the conduit 225.
[0068] The final tanked stabilizer concentration in the liquid H.sub.2O.sub.2 in tank 210 is nitrate (NO.sub.3.sup.), phosphate (PO.sub.4.sup.3) and tin (Sn) hat are 800 ppm, 50 ppm and 500 ppm, by mass, respectfully. The H.sub.2O.sub.2 propellant management system 200 is similar to propellant management system shown in
[0069] Alternatively, the final tanked stabilizer concentration in the H.sub.2O.sub.2 peroxide in tank 210 of nitrate (NO.sub.3.sup.), phosphate (PO.sub.4.sup.3) and tin (Sn) are 160 ppm, 10 ppm and 100 ppm, respectfully. In another embodiment the stabilizer composition can be added in the form of other compounds containing Nitrate, Phosphate or Stannate. In another embodiment the stabilizer composition is added at the factory and is delivered to the H.sub.2O.sub.2 propellant management system at the preferred final stabilizer concentration.
[0070] The following examples are provided to better illustrate the disclosure.
[0071] Example 1: RDRE combustion tests were conducted on a heat sink copper chamber with a single detonation channel diameter of approximately 3.75 inches. Liquid H.sub.2O.sub.2 conforming to MIL-PRF-16005 Rev F type 90 (90-91.5%) grade HP (nitrate<5 ppm, phosphate<1 ppm and tin<4 ppm) was run through a silver-based catalyst bed with the exhaust of oxygen and superheated steam entering the detonation channel wherein it was mixed with propane. The oxidizer (decomposed hydrogen peroxide) and fuel (propane) mixture was ignited with a gaseous hydrogen and gaseous oxygen torch and the produced combustion underwent the desired rotating detonation combustion behavior producing detonation channel pressures and thrust for several seconds after the ignitor was stopped. Many successful RDRE tests were performed at various oxidizer-to-fuel ratios. Further successful RDRE tests were performed without the use of a catalyst bed, meaning liquid H.sub.2O.sub.2 was directly injected into the detonation channel. Further tests using Jet-A as the fuel (in place of propane) were successfully run in the RDRE tests both with the aforementioned catalyst bed and without it injecting liquid H.sub.2O.sub.2 directly into the detonation channel.
[0072] Example 2: The test apparatus including the ignition torch of Example 1 was utilized in repeat test at near optimum oxidizer-to-fuel ratio involving liquid H.sub.2O.sub.2 and propane. The liquid H.sub.2O.sub.2 conforming to MIL-PRF-16005 Rev F was doped on site and mixed prior to tanking in the test stand with stabilizer. The final stabilizer level was roughly equivalent to that identified in MIL-H-22868 of 1961 grade 90E. More specifically, the approximate stabilizer level was 22 ppm Sn and PO.sub.4.sup.3 and 79 ppm NO.sub.3.sup.. The compounds Sodium Nitrate (NaNO.sub.3), Sodium phosphate dibasic dodecahydrate (Na.sub.2HPO.sub.4.Math.12H.sub.2O) and Potassium Stannate Trihydrate (K.sub.2SnO.sub.3.Math.3H.sub.2O) were added to achieve the end stabilizer levels. Successful RDRE combustion was achieved with no apparent degradation in performance was observed from a chamber pressure nor thrust standpoint.
[0073] Example 3: Beaker tests were performed to confirm no obvious influence on corrosion nor concentration loss were conducted with very heavy stabilization. Two 250 mL glass beakers were filled half full of 90% H.sub.2O.sub.2 conforming to MIL-PRF-16005 Rev F type 90 grade HP. To one of the beakers, the compounds of Sodium Nitrate (NaNO.sub.3), Sodium phosphate dibasic dodecahydrate (Na.sub.2HPO.sub.4.Math.12H.sub.2O) and Potassium Stannate Trihydrate (K.sub.2SnO.sub.3.Math.3H.sub.2O) were added to achieve stabilizer levels of 800 ppm NO.sub.3.sup., 50 ppm PO.sub.4.sup.3 and 500 ppm Sn. The first beaker, where no additional stabilizers were added, roughly 50 mL of that solution was deposited into a 100 mL glass beaker. From the second 250 mL beaker containing the much higher stabilizer levels, roughly 50 mL were deposited into a 100 mL glass beaker. Into each of the 100 mL beakers was deposited aluminum sheet 1/161.5 and aluminum bar diam1.5 wetted length wherein the total wetted surface area to volume ratio of roughly S/V0.3/in. The sheet pieces were 6061-T6 aluminum which were bent into an S shape (producing local yielding) and purposely scarred with vice teeth marks to simulate extremes of surface conditions expected in field handing. The bar material was also aluminum of 6061-T6 condition. After 3 months storage at ambient conditions no obvious corrosion was observed on any of the aluminum samples and the higher stabilized H.sub.2O.sub.2 is losing concentration slower as measured by refractometer.
[0074] Various changes and advantages may be made in the above disclosure without departing from the spirit and scope thereof. In example, while the foregoing disclosure depicts the rocket engine as being an RDRE, the stabilized H.sub.2O.sub.2 oxidizer of the present disclosure also advantageously may be used in connection with other rocket engines including but not limited to Oblique Detonation Rocket Engines (ODREs), such as described in our copending U.S. application Ser. No. 17/828,868, filed May 31, 2022 (Attorney Docket No. 18875-000003US), the contents of which are incorporated herein in their entirety.
[0075] The foregoing description of the embodiments has been provided for purposes of illustration and description. It is not intended to be exhaustive or to limit the disclosure. Individual elements or features of a particular embodiment are generally not limited to that particular embodiment, but, where applicable, are interchangeable and can be used in a selected embodiment, even if not specifically shown or described. The same may also be varied in many ways. Such variations are not to be regarded as a departure from the disclosure, and all such modifications are intended to be included within the scope of the disclosure. Various changes and advantages may be made in the above disclosure without departing from the spirit and scope thereof.
LIST OF REFERENCES
[0076] 10 Propellant management system, hydrogen peroxide [0077] 12 storage tank [0078] 13 monopropellant thruster [0079] 14 catalyst bed [0080] 15 conduit [0081] 16 valve [0082] 17 conduit [0083] 18 nozzle [0084] 19 conduit [0085] 22 RDRE [0086] 24 on-board fuel tank [0087] 26 RDRE reaction chamber [0088] 28 conduit [0089] 30 valve [0090] 31 exhaust nozzle [0091] 32 catalyst bed [0092] 110 Propellant management system, hydrogen peroxide [0093] 111 turbine pump [0094] 112 storage tank [0095] 114 monopropellant thruster [0096] 114A-H flow lines [0097] 115 gas generator [0098] 116A-D isolation valves [0099] 117 turbine exhaust [0100] 119 catalyst bed ignitor torch [0101] 120 catalyst bed [0102] 122 nozzle [0103] 126 RDRE [0104] 131 nozzle [0105] 136 RDRE reaction chamber [0106] 138 on-board fuel tank [0107] 150 electric motor [0108] 200 propellant management system tanking method [0109] 210 tank [0110] 220 as-delivered H.sub.2O.sub.2 [0111] 225 conduit [0112] 230 tank
APPENDIX
U.S. Patent Documents
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Other Publications
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