Armature for electromagnetic actuator, an electromagnetic actuator, a switch device and a method for manufacturing an armature
11621135 · 2023-04-04
Assignee
Inventors
- Ener SALINAS (Västerås, SE)
- Ara Bissal (Regensburg, DE)
- Erik Johansson (Västerås, SE)
- Frederic Tholence (Västerås, SE)
Cpc classification
H01H49/00
ELECTRICITY
International classification
H01H49/00
ELECTRICITY
Abstract
An armature for an electromagnetic actuator, the armature including an armature body, at least one electrically conductive member configured for cooperation with a magnetic field generator of an electromagnetic actuator, and a connection end configured for connection of the armature to an apparatus operable by an electromagnetic actuator. The armature body also having a cellular structure. The armature may form part of an electromagnetic actuator, which in turn may be a component in a switch device. The armature may be manufactured by an additive manufacturing process.
Claims
1. An armature for an electromagnetic actuator, the armature comprising: an armature body comprising a cellular structure, a magnetic field generator including a repulsion coil, at least one electrically conductive member configured for cooperation with the magnetic field generator, a connection end configured for connection of the armature to an apparatus operable by an electromagnetic actuator, wherein the electrically conductive member is a separate member attached to the armature body, wherein the armature body comprises a connection part configured as a channel in the armature body and said channel having an opening at the connection end of the armature, wherein the connection part is configured for connection of the armature to the apparatus operable by the electromagnetic actuator, and wherein said channel has a channel wall that forms part of an armature housing.
2. The armature according to claim 1, wherein the cellular structure comprises cells, each cell defining a hollow area having a longitudinal dimension and a lateral dimension, wherein the longitudinal dimension extends in a direction away from the electrically conductive member.
3. The armature according to claim 2, wherein the cellular structure includes cellular walls configured to take up and/or distribute forces and stresses within the armature.
4. The armature according to claim 2, wherein the armature is configured to be movable in at least one direction of movement, and wherein the cellular structure includes cellular walls extending in the at least one direction of movement.
5. The armature according to claim 2, wherein the cellular structure is a honeycomb structure.
6. The armature according to claim 2, wherein the armature body includes the armature housing configured to at least partly surround the cellular structure.
7. The armature according to claim 6, wherein the at least one electrically conductive member is at least partly embedded in the armature housing.
8. The armature according to claim 2, wherein the armature body has a central axis and a delimiting external contour, and wherein, for at least a portion of the armature body, a distance between the central axis and the external contour decreases in an axial direction towards the connection end of the armature.
9. The armature according to claim 2, wherein the armature body has at least one side that has a flat portion that is perpendicular to a central axis of the armature and wherein the at least one electrically conductive member is located on or in said flat portion.
10. The armature according to claim 2, comprising two electrically conductive members configured for cooperation with the magnetic field generator, wherein the armature has two opposing sides that each have a respective flat portion perpendicular to a central axis of the armature, and wherein the two electrically conductive members are located on or in the respective flat portions.
11. The armature according to claim 3, wherein the armature is configured to be movable in at least one direction of movement, and wherein the cellular structure includes cellular walls extending in the at least one direction of movement.
12. The armature according to claim 3, wherein the cellular structure is a honeycomb structure.
13. The armature according to claim 3, wherein the armature body includes the armature housing configured to at least partly surround the cellular structure.
14. The armature according to claim 3, wherein the armature body has a central axis and a delimiting external contour, and wherein, for at least a portion of the armature body, a distance between the central axis and the external contour decreases in an axial direction towards the connection end of the armature.
15. The armature according to claim 3, wherein the armature body has at least one side that has a flat portion that is perpendicular to a central axis of the armature and wherein the at least one electrically conductive member is located on or in said flat portion.
16. An electromagnetic actuator comprising: an armature including: an armature body comprising a cellular structure, at least one electrically conductive member, a connection end configured for connection of the armature to an apparatus operable by the electromagnetic actuator, wherein the electrically conductive member is a separate member attached to the armature body, wherein the armature body comprises a connection part configured as a channel in the armature body and said channel having an opening at the connection end of the armature, wherein the connection part is configured for connection of the armature to the apparatus operable by the electromagnetic actuator, and wherein said channel has a channel wall that forms part of an armature housing, at least one magnetic field generator including a repulsion coil, wherein the electrically conductive member is configured for cooperation with the magnetic field generator, and an electricity source connectable to the magnetic field generator.
17. A switch device comprising: at least a first electric contact element and a second electric contact element which can be selectively connected and disconnected with each other such that when the first and second contact elements are connected the switch device is closed, and when the first and second contact elements are disconnected the switch device is opened, and wherein one of said contact elements is movable, an electromagnetic actuator including: an armature having: an armature body comprising a cellular structure, at least one electrically conductive member, po3 a connection end configured for connection of the armature to an apparatus operable by the electromagnetic actuator, wherein the electrically conductive member is a separate member attached to the armature body, wherein the armature body comprises a connection part configured as a channel in the armature body and said channel having an opening at the connection end of the armature, wherein the connection part is configured for connection of the armature to the apparatus operable by the electromagnetic actuator, and wherein said channel has a channel wall that forms part of an armature housing, at least one magnetic field generator including a repulsion coil, wherein the electrically conductive member is configured for cooperation with the magnetic field generator, and an electricity source connectable to the magnetic field generator, a pullrod having a first end connected to the connection end of the armature of the electromagnetic actuator and having a second end connected to the movable contact element such that opening or closing of the switch device is controllable by the electromagnetic actuator.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The invention will now be described in more detail, with reference being made to the enclosed schematic drawings illustrating different aspects and embodiments of the invention, given as examples only, and in which:
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DETAILED DESCRIPTION
(12) In
(13) The armature 7 is made of an electrically conducting material. When a fault current occurs, the control unit is triggered so that the breaker's actuator can separate the contacts within a few hundreds of a microsecond. This is done by discharging the capacitor bank 8 connected to the opening coil 6a, which will result in a large current surge in the coil that in turn generates a substantial varying magnetic field. Eddy-currents are generated in the armature 7, in the opposite direction, which will result in an repulsive force impulse that will move the armature 7 away from the coil 6a, in a downwards direction shown by the arrow in
(14) In
(15) Generally, the cellular structure 13, 33, 53 may comprise cellular walls 18, 38, 58 that are configured to take up and/or distribute forces and stresses within the armature 10, 30, 50. Forces and stresses are generated by the repulsive force impulse that results when the armature is used in an electromagnetic actuator and in e.g. a switch device, as described above.
(16) An example of a cellular structure 13, 33, 53 of the armature body 12, 32, 52 can be more clearly seen in the perspective view of
(17) The armature 10, 30, 50 is configured to be movable in at least one direction of movement when the armature is mounted in an electromagnetic actuator. Since the repulsion forces that are generated upon activation of the electromagnetic actuator affect the armature to move in a certain direction of movement, it is an advantage if the cellular structure 13, 33, 53 comprises cellular walls 18, 38, 58 that extend essentially in the at least one direction of movement, in order to take up and/or distribute forces and stresses within the armature and have a strong cellular structure and a strong armature. In the examples illustrated in
(18) In the shown examples of
(19) In the example shown in
(20) Generally, the armature can be described as having two main sides; a first side 20, 40, 60 on which is located the connection end 26, 46, 66 of the armature and which side may therefore be referred to as the connection side, and a second side 21, 41, 61 that is opposite the connection side. Based on the views in the figures, the first side 20, 40, 60 can also be referred to as the upper side and the second side 21, 41, 61 may then be referred to as the bottom side.
(21) In the shown examples, the at least one electrically conductive member 14, 34, 54, 64 is attached to the armature, or rather to the armature body 12, 32, 52. This can be achieved in many ways. For example the electrically conductive member may be sunken into the flat portion 22, 43, 62, 63. The flat portion may then comprise a recess made in the armature/armature body, and the shape of the recess is made such that the electrically conductive member will fit snugly in the recess. When the electrically conductive member has been secured at its location, the electrically conductive member will form part of the flat portion of the concerned side of the armature. The electrically conductive member may be secured by mechanical means or it may be bonded to it, e.g. at a molecular level. Alternatively, if the armature body 12, 32, 52 is made of an at least partly electrically conductive material the at least one electrically conductive member 14, 34, 54, 64 can be configured as an integral part of the armature body 12, 32, 52.
(22) As schematically shown in
(23) The at least one electrically conductive member 14, 34, 54, 64 may be at least partly embedded in the armature housing 15, 35, 55. It may be embedded by forming an integral part of the housing or as a separate part embedded in the housing as will be explained later.
(24) The first, connection side 20, 40, 60 of the armature may have a special shape, of which an example is illustrated in the
(25) The armature may have different geometrical shapes depending on the chosen manufacturing process and depending on the design of the cellular structure. In an alternative way of describing the armature body, the armature body 12, 32, 52 has a central axis A and is shaped as a rotational symmetry body with a radius extending from the central axis to a delimiting curve of the rotational symmetry body, and wherein at least a portion of the armature body has a delimiting curve with a radius that decreases in the axial direction and in a direction towards the connection end 26, 46, 66 of the armature body. The curve may e.g. be part of a parabolic curve or hyperbolic curve. Generally, an advantageous shape of the armature body, and in particular the delimiting curve or contour, can be determined by using numerical techniques, such as the Finite Element Method (FEM), in which the mechanical stresses can be computed based on an initial current impulse given by the Thomson coil.
(26) It should also be mentioned that the armature could e.g. have a basically square shape.
(27) The armature described in the examples above can form part of an electromagnetic actuator 100. Such an electromagnetic actuator would also comprise at least one magnetic field generator 110, 130, 150, 151 and an electricity source 105 that is connectable to the magnetic field generator. Examples of an electromagnetic actuator 100 are schematically shown in
(28) The switch device 200 comprises at least a first electric contact element 201 and a second electric contact element 202. These contacts can be selectively connected and disconnected such that when the first and second contact elements are connected the switch device 200 is closed, and when the first and second contact elements are disconnected the switch device is opened. In order to achieve this, at least one of the contacts is movable. In the illustrated examples the second contact element 202 is movable. The switch device further comprises an electromagnetic actuator 100 as described below, and having an armature as described in any one of the examples above. The switch device also comprises a pullrod 107 having a first end 108 connected to the connection end 26, 46, 66 of the armature of the electromagnetic actuator and having a second end 109 configured for connection to the movable second contact element 202 such that the opening or closing of the switch device is controllable by the electromagnetic actuator. Thus the armature 10, 30, 50 is connectable to the switch device via the pullrod 107. The pullrod 107 is made of a non-electrically conducting material. A switch device would normally also include some type of control unit that would control the activation of the electromagnetic actuator, but such a control unit can be of any known type and is not shown in the figures.
(29) In
(30) In
(31) In
(32) In
(33) In addition to the elements and features described above, the following individual elements and features, as described below, may be individually added and combined with anyone of the above described elements and features taken separate or in combination.
(34) The armature may comprise a connection part 16, 36, 56 for connection of the armature to an apparatus operable by an electromagnetic actuator, e.g. for connection of a pullrod. The connection part of the armature can be configured as a channel 16, 36, 56 in the armature body, with a centrally located opening 16a, 36a, 56a at the connection end 26, 46, 66 of the armature, into which opening a pullrod 107 can be inserted and secured. The wall 17, 37, 57 of the channel may form part of the armature housing 15, 35, 55. The channel wall will then be connected to the armature housing at the connection side 20, 40, 60 of the housing or at the opposing second side 21, 41, 61 of the housing, or on both sides. The channel may then extend all the way through the armature body, from the connection side to the opposing second side. As mentioned before with regard to the housing, the channel would then be configured with thicker walls than the cellular walls 18, 38, 58 of the cellular structure. E.g. at a ratio of 10:1. The channel preferably has a shape corresponding to the shape of the pullrod 107 and it should connect firmly to the pullrod. There may also be a particular connection device located in the channel by means of which the pullrod can be connected to the armature. A common connection arrangement for this purpose would be a screw/thread arrangement. The channel wall may very well be manufactured in one piece with the cellular structure, and will have a stabilizing and/or reinforcing effect.
(35) As shown in particular in
(36) The magnetic field generator 110, 130, 150, 151 of the electromagnetic actuator is preferably a repulsion coil, such as a Thomson coil. It is preferably a flat multi-turn spiral coil.
(37) Generally, the cellular structure may be an at least partly open cellular structure, as shown in
(38) At least a part of the armature body is advantageously manufactured by using an additive manufacturing process, such as 3D printing, and from that method other cellular structures may be possible. For example a manufacturing process involving selective laser melting may be used. The armature body with the cellular structure may be made using titanium or a titanium alloy as a suitable material. Other materials may include graphene and polymers.
(39) The cellular structure may comprise cells having a diameter of 2 mm-20 mm. Preferably 4 mm-10 mm.
(40) The cellular structure may comprise cells having a wall thickness of 0.05 mm-1.0 mm. Preferably of 0.1 mm-0.5 mm. The walls of the cells may have a thickness that increases at the intersection of walls.
(41) The cellular structure may have a density of cells of between 0.5 cells/cm.sup.2 and 6 cells/cm.sup.2.
(42) The generated repulsion force results in forces and stresses that are distributed in the armature not only in the axial direction, or direction of movement, but there are usually also components of the forces and stresses in a direction perpendicular to the direction of movement, i.e. radial components when the direction of movement is axial. As schematically illustrated in
(43) The disclosure also concerns a method for manufacturing an armature 10, 30, 50 as described above, comprising an additive manufacturing process step of at least a part of the armature.
(44) The disclosure also concerns a method for manufacturing an armature for an electromagnetic actuator, comprising an additive manufacturing process step of at least a part of the armature. This method can be used for many other types of armatures then the armature described in detail in the present disclosure.
(45) The disclosure above has mainly been related to high voltage application. It should however be realized that it is not limited to this field of application. The armature and the actuator may for instance be used also for low or medium voltage applications. Further, the armature and the actuator are not limited to use in switch devices such as circuit breakers or current interrupters, but may also be used in e.g. the field of robotics, safety applications in the car industry, etc.