Winch
12576292 ยท 2026-03-17
Inventors
- Kurtis D. Scepaniak (Cold Spring, MN, US)
- Michael S. Marquette (Melrose, MN, US)
- Travis M. Marquette (Bowlus, MN, US)
Cpc classification
International classification
A62B35/00
HUMAN NECESSITIES
Abstract
A winch has a cable reel, a winch body capturing the cable reel, and an indexing lock. Two separately actuated pawls provide a first level of fail-safe protection. A drive coupler enables rapid torque wrench cable tension adjustment. Locking pin holes on the cable reel and winch body are arranged so a locking member can pass through only one visible winch body locking pin hole, with the other visible holes at least partially blocked, independent of pawl position. The locking pin provides a second level fail safe. As the cable reel is rotated by the drive coupler, even by a small amount less than required for a single pawl ratchet tooth displacement, another visible winch body locking pin hole will align and open. As a result, very precise cable tension and reel position can be preserved by insertion of the locking pin into the only open locking pin hole.
Claims
1. In combination, a building and a roof edge safety system, said building comprising: at least one elevational wall; and at least one roof adjoining said at least one elevational wall; said roof edge safety system comprising: at least one roof edge safety support having a standard coupled adjacent to said at least one roof and rising to a top elevation above said roof, and at least one rope guide; at least one winch support having a standard coupled adjacent to said at least one roof and rising to a top elevation above said roof; at least one winch supported by said at least one winch support above said roof, said winch having a cable reel defining an axis of rotation and having a plurality of cable reel locking pin holes each displaced by a radius from said axis of rotation, a winch body located adjacent said cable reel, affixed to said standard, and having a plurality of winch body locking pin holes each displaced by a radius from said axis of rotation, and a locking member in a first configuration passing through a first one of said plurality of cable reel locking pin holes and a first one of said plurality of winch body locking pin holes while a second one of said plurality of cable reel locking pin holes and a second one of said plurality of winch body locking pin holes are angularly offset about said axis of rotation from each other by a first offset angle, and in a second configuration passing through said second one of said plurality of cable reel locking pin holes and said second one of said plurality of winch body locking pin holes while said first one of said plurality of cable reel locking pin holes and said first one of said plurality of winch body locking pin holes are angularly offset about said axis of rotation from each other by a second offset angle, wherein an absolute value of said second offset angle is equal to an absolute value of said first offset angle; and a tensioned cable wrapped about said cable reel and passing through said at least one rope guide.
2. The combination building and roof edge safety system of claim 1, wherein a first number of said plurality of cable reel locking pin holes span a first span angle about said axis of rotation, and wherein a second number of said plurality of winch body locking pin holes span a second span angle about said axis of rotation, and wherein said first number and said second number are equal and said first and second span angles are unequal.
3. The combination building and roof edge safety system of claim 2, wherein each individual one of said first number of said plurality of cable reel locking pin holes is angularly offset from adjacent ones of said first number of said plurality of cable reel locking pin holes by a third offset angle, and wherein each individual one of said first number of said plurality of plurality of winch body locking pin holes is angularly offset from adjacent ones of said first number of said plurality of winch body locking pin holes by a fourth offset angle, said third and fourth offset angles unequal.
4. The combination building and roof edge safety system of claim 3, wherein no more than a unique single one of said plurality of cable reel locking pin holes will align with any one of said plurality of winch body locking pin holes at any relative rotational position between said cable reel and said winch body.
5. The combination building and roof edge safety system of claim 1, wherein said cable reel further comprises: a longitudinally extensive core defining a first core terminus and a second core terminus distal to said first core terminus; a first rim adjacent said first core terminus and defining a first rim perimeter; and a first set of gear teeth on said first rim perimeter; and wherein said at least one winch further comprises: a first pinion gear rotatably supported upon said winch body and having gear teeth coupled with said first set of gear teeth; and a first pawl engaging with and permitting rotation of said first pinion gear in a first rotational direction while preventing rotation of said first pinion gear in a second direction counter to said first rotational direction.
6. The combination building and roof edge safety system of claim 5, wherein said cable reel further comprises: a second rim adjacent said second core terminus and defining a second rim perimeter; and a second set of gear teeth on said second rim perimeter; and wherein said at least one winch further comprises: a second pinion gear rotatably supported upon said winch body and having gear teeth coupled with said second set of gear teeth; and a second pawl engaging with and permitting rotation of said second pinion gear in said first rotational direction while preventing rotation of said first pinion gear in said second direction counter to said first rotational direction.
7. The combination building and roof edge safety system of claim 6, wherein said at least one winch further comprises: a first pawl release that is selectively operable to release said first pawl from engaging with said first pinion gear, and thereby permitting said first pinion gear to rotate independently of said first pawl; and a second pawl release that is selectively operable to release said second pawl from engaging with said first pinion gear, and thereby permitting said second pinion gear to rotate independently of said second pawl; said first and second pawl releases selectively operable independently of each other.
8. The combination building and roof edge safety system of claim 5, wherein said absolute value of said first offset angle is less than an angle encompassed and defined by a one of said first pinion gear teeth.
9. The combination building and roof edge safety system of claim 1, wherein said at least one roof edge safety support further comprises an edge clamp spanning and applying a clamping force to at least one of said at least one roof and said at least one elevational wall, a clamp driver generating said clamping force, and a standard coupled adjacent to a first terminus to and rising from said edge clamp and extending therefrom.
10. The combination building and roof edge safety system of claim 9, wherein said building further comprises a parapet adjoining with and elevated with respect to said at least one roof and said at least one elevational wall, said parapet having at least two separate parapet elevational surfaces rising above said roof and meeting at a parapet top; and wherein said edge clamp spans said parapet top and applies a clamping force to said at least two separate parapet elevational surfaces.
11. A winch, comprising: a cable reel defining an axis of rotation and having a plurality of cable reel locking pin holes each displaced by a radius from said axis of rotation; a winch body located adjacent said cable reel and having a plurality of winch body locking pin holes each displaced by a radius from said axis of rotation; and a locking member in a first configuration passing through a first one of said plurality of cable reel locking pin holes and a first one of said plurality of winch body locking pin holes while a second one of said plurality of cable reel locking pin holes and a second one of said plurality of winch body locking pin holes are angularly offset about said axis of rotation from each other by a first offset angle, and in a second configuration passing through said second one of said plurality of cable reel locking pin holes and said second one of said plurality of winch body locking pin holes while said first one of said plurality of cable reel locking pin holes and said first one of said plurality of winch body locking pin holes are angularly offset about said axis of rotation from each other by a second offset angle, wherein an absolute value of said second offset angle is equal to an absolute value of said first offset angle; and a tensioned cable wrapped at least partially about said cable reel.
12. The winch of claim 11, wherein a first number of said plurality of cable reel locking pin holes span a first span angle about said axis of rotation, and wherein a second number of said plurality of winch body locking pin holes span a second span angle about said axis of rotation, and wherein said first number and said second number are equal and said first and second span angles are unequal.
13. The winch of claim 12, wherein each individual one of said first number of said plurality of cable reel locking pin holes is angularly offset from adjacent ones of said first number of said plurality of cable reel locking pin holes by a third offset angle, and wherein each individual one of said first number of said plurality of plurality of winch body locking pin holes is angularly offset from adjacent ones of said first number of said plurality of winch body locking pin holes by a fourth offset angle, said third and fourth offset angles unequal.
14. The winch of claim 13, wherein no more than a unique single one of said plurality of cable reel locking pin holes will align with any one of said plurality of winch body locking pin holes at any relative rotational position between said cable reel and said winch body.
15. The winch of claim 11, wherein said cable reel further comprises: a longitudinally extensive core defining a first core terminus and a second core terminus distal to said first core terminus; a first rim adjacent said first core terminus and defining a first rim perimeter; and a first set of gear teeth on said first rim perimeter; and wherein said at least one winch further comprises: a first pinion gear rotatably supported upon said winch body and having gear teeth coupled with said first set of gear teeth; and a first pawl engaging with and permitting rotation of said first pinion gear in a first rotational direction while preventing rotation of said first pinion gear in a second direction counter to said first rotational direction.
16. The winch of claim 15, wherein said cable reel further comprises: a second rim adjacent said second core terminus and defining a second rim perimeter; and a second set of gear teeth on said second rim perimeter; and wherein said at least one winch further comprises: a second pinion gear rotatably supported upon said winch body and having gear teeth coupled with said second set of gear teeth; and a second pawl engaging with and permitting rotation of said second pinion gear in said first rotational direction while preventing rotation of said first pinion gear in said second direction counter to said first rotational direction.
17. The winch of claim 16, wherein said at least one winch further comprises: a first pawl release that is selectively operable to release said first pawl from engaging with said first pinion gear, and thereby permitting said first pinion gear to rotate independently of said first pawl; and a second pawl release that is selectively operable to release said second pawl from engaging with said first pinion gear, and thereby permitting said second pinion gear to rotate independently of said second pawl; said first and second pawl releases selectively operable independently of each other.
18. The winch of claim 15, wherein said absolute value of said first offset angle is less than an angle encompassed and defined by a one of said first pinion gear teeth.
19. In combination, a building and a roof edge safety system, said building comprising: at least one elevational wall; and at least one roof adjoining said at least one elevational wall; said roof edge safety system comprising: at least one roof edge safety support having a standard coupled adjacent to said at least one roof and rising to a top elevation above said roof, and at least one rope guide; at least one winch support having a standard coupled adjacent to said at least one roof and rising to a top elevation above said roof; at least one winch supported by said at least one winch support above said roof, said winch having a cable reel defining an axis of rotation and having a longitudinally extensive core defining a first core terminus and a second core terminus distal to said first core terminus, a first rim adjacent said first core terminus and defining a first rim perimeter, a second rim adjacent said second core terminus and defining a second rim perimeter, a first set of gear teeth on said first rim perimeter, a second set of gear teeth on said second rim perimeter, and a plurality of cable reel locking pin holes passing through said first rim and each displaced by a radius from said axis of rotation, a winch body located adjacent said cable reel, affixed to said standard, and having a plurality of winch body locking pin holes each displaced by a radius from said axis of rotation, and a locking member in a first configuration passing through a first one of said plurality of cable reel locking pin holes and a first one of said plurality of winch body locking pin holes while a second one of said plurality of cable reel locking pin holes and a second one of said plurality of winch body locking pin holes are angularly offset about said axis of rotation from each other by a first offset angle, and in a second configuration passing through said second one of said plurality of cable reel locking pin holes and said second one of said plurality of winch body locking pin holes while said first one of said plurality of cable reel locking pin holes and said first one of said plurality of winch body locking pin holes are angularly offset about said axis of rotation from each other by a second offset angle, wherein an absolute value of said second offset angle is equal to an absolute value of said first offset angle, wherein a first number of said plurality of cable reel locking pin holes span a first span angle about said axis of rotation, wherein a second number of said plurality of winch body locking pin holes span a second span angle about said axis of rotation, wherein said first number and said second number are equal and said first and second span angles are unequal, and wherein no more than a unique single one of said plurality of cable reel locking pin holes will align with any one of said plurality of winch body locking pin holes at any relative rotational position between said cable reel and said winch body, a first pinion gear rotatably supported upon said winch body and having gear teeth coupled with said first set of gear teeth, a second pinion gear rotatably supported upon said winch body and having gear teeth coupled with said second set of gear teeth, a first pawl engaging with and permitting rotation of said first pinion gear in a first rotational direction while preventing rotation of said first pinion gear in a second direction counter to said first rotational direction, and a second pawl engaging with and permitting rotation of said second pinion gear in said first rotational direction while preventing rotation of said first pinion gear in said second direction counter to said first rotational direction; and a tensioned cable wrapped about said cable reel and passing through said at least one rope guide; wherein said absolute value of said first offset angle is less than an angle encompassed and defined by a one of said first pinion gear teeth.
20. The combination building and roof edge safety system of claim 19, wherein said at least one winch further comprises: a first pawl release that is selectively operable to release said first pawl from engaging with said first pinion gear, and thereby permitting said first pinion gear to rotate independently of said first pawl; and a second pawl release that is selectively operable to release said second pawl from engaging with said first pinion gear, and thereby permitting said second pinion gear to rotate independently of said second pawl; said first and second pawl releases selectively operable independently of each other.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The foregoing and other objects, advantages, and novel features of the present invention can be understood and appreciated by reference to the following detailed description of the invention, taken in conjunction with the accompanying drawings, in which:
(2)
(3)
DESCRIPTION OF THE PREFERRED EMBODIMENT
(4) Manifested in the preferred embodiment, the present invention provides a winch that is secure, precise, and highly reliable, and may also be released quickly, that is suitable for use as a part of a roof edge safety system and in other diverse applications as may be desired.
(5) In a preferred embodiment of the invention illustrated in
(6) Mounted within U-shaped body 110 is a winch drive 120 and cable reel 130. Winch drive 120 is configured to rotate cable reel 130. Cable reel 130 in preferred embodiment winch 100 has the geometry of a drum or spool, including a tubular core and two rims or vertical faces at distal ends of the core that serve as winding guides, though other geometries known in the art of reels and spools will be understood to be incorporated herein. When cable reel 130 is rotated in suitable direction, the reel is configured to wind or wrap a rope, cable, chain or other suitable flaccid barrier apparatus. This flaccid barrier apparatus is preferably configured to span between roof edge safety supports and thereby form a safety barrier, such as by passing through one or more rope guides for exemplary and non-limiting purpose as illustrated in the Paterson, Murray, and Thomas et al patents and the commonly owned US pending patent application Ser. No. 18/298,367, each incorporated by reference herein above. Cable reel 130 is preferably captured within and cannot be removed from U-shaped body 110.
(7) As illustrated in
(8) While there are a myriad of known winch drives in the prior art that are suitable, in preferred embodiment winch 100 a winch drive axle 122 rotates about an axis parallel with and adjacent to the axis of rotation of cable reel 130. A screw drive head 121 is provided on one or both ends of winch drive axle 122, external to one or both of vertical faces 116, 117 that, when rotated, will wind or unreel cable from the winch dependent upon the direction of rotation. In preferred embodiment winch 100, the provision of a driving nut or other common drive head enables various tools such as screw, impact, and similar drivers to be used to tension the cables quickly with a high level of tension, speeding up the installation process. The particular use of a nut allows a common socket installed on a torque wrench or a drill with accurate torque setting to be used to very quickly and precisely obtain a desired preset tension within the cable. Nevertheless, other suitable driver heads known in the mechanical arts will be used in various alternative embodiments.
(9) A pair of pinion gears 123, 124 are affixed to winch drive axle 122. In preferred embodiment winch 100, these pinion gears 123, 124 are located on the inside of, but immediately adjacent to vertical faces 116, 117 of U-shaped body 110, and are thereby aligned with cable reel drive gears 136, 138 respectively, to drive cable reel 130. The use of at least two pinion gears 123, 124 provides redundant apparatus to ensure proper rotation of cable reel 130. The use of small pinion gears 123, 124 that have fewer teeth than that of cable reel drive gears 136, 138 provides a gear reduction, allowing a person to more easily and precisely apply tension. Pawl shaft 125 has a longitudinal axis parallel with and adjacent to the axis of rotation of winch drive axle 122, and is located slightly more distal to cable reel 130 than winch drive axle 122. A pair of pawls 126, 128 align and engage with pinion gears 123, 124. Absent any release force applied simultaneously to both pawls 126, 128, these pawls are configured to allow pinion gears 123, 124 to only rotate in a direction that will wind or tighten a rope or cable wrapped about cable reel 130. While the details of the pawls and their operation are not immediately obvious in the illustrations, a large number of the many patents and published applications illustrating various winch constructions incorporated herein above by reference provide ample teachings for a variety of suitable pawl constructions. Further, and as will be appreciated to those skilled in the art of winches and in the broader mechanical arts, there are many other known pawl and ratchet gear combinations and the like which will be understood to be known equivalents that are considered to be incorporated herein in various alternative embodiments.
(10) Preferred embodiment winch 100 has several features that improve safe operation. The first is the use of at least two pawls 126, 128 which provide redundant apparatus to prevent the accidental release of tension held in cable reel 130. To release tension, both pawls 126, 128 must be simultaneously released. During set-up, these pawls allow a person to rotate screw drive head 121 and not worry about accidental release of tension in a rope or cable. Similarly, the use of at least two pinion gears 123, 124 that engage with at least two cable reel drive gears 136, 138 also provides desirable redundancy for similar benefit.
(11) Additionally, locking pin holes 114 are formed in vertical faces 116, 117 of U-shaped body 110. There are also indexing locking pin holes 132, 134 that pass through the side walls of cable reel 130. In preferred embodiment winch 100 these indexing locking pin holes 132, 134 are of a similar diameter to locking pin holes 114, and they are spaced radially from the axis of rotation of cable reel 130 by the same distance. However, indexing locking pin holes 132, 134 differ in angular spacing between holes from the angular spacing between locking pin holes 114, meaning there are either more or fewer holes for a fixed number of degrees of rotation about the axis of rotation of cable reel 130.
(12) While words do not do this arrangement justice,
(13) For exemplary and non-limiting purpose, the indexing of these locking pin holes can occur by stepping the locking pin hole 115 that locking member 240 can be inserted into, sequentially or otherwise, through each one of the ten possible locking pin holes 114 illustrated. If this stepping occurs through all ten holes within the amount of angular rotation that would shift cable reel drive gear 136 one tooth, then the indexing locking pin holes will allow the precision of rotary position to be ten times more precise in locking cable reel 130 in a particular position than could be achieved with the pawls 126, 128 alone.
(14) Purely for exemplary and non-limiting purpose, if there are 36 teeth in cable reel drive gears 136, 138, then every step of pawls 126, 128 will move the cable reel drive gears 136, 138 ten degrees. This is calculated as 360 degrees to complete a full circle, divided by the exemplary 36 teeth in cable reel drive gears 136, 138, or one tooth for every ten degrees. If, in the time it takes for movement of one step of pawls 126, 128 there are ten index steps that will step hole alignment through each one of the ten possible locking pin holes 114 illustrated, then each ten degree step is further divided by ten, meaning the indexing locking pin holes 132, 134, 135 in combination with locking pin holes 114, 115 are precise in this example to one degree of rotation of cable reel 130. In other words, in the preferred and at least some alternative embodiments, indexing locking pin holes 132, 134, 135 in combination with locking pin holes 114, 115 are configured to divide the angular increment of a single pawl step into a plurality of different indexing locking pin hole alignments.
(15) The angular offsets are easiest to understand and use if they are arranged so that the aligned holes 115, 135 move sequentially from one set of holes 114, 134 to the next adjacent holes 114, 134. However, it should be understood from the present disclosure that the angles of offset for the locking pin holes do not need to be constant or arranged sequentially around the cable reel axis of rotation. In fact, they are not even as illustrated. As again visible in
(16) While in the preferred and alternative embodiment winches 100, 200 illustrated herein, there is only one set of locking pin holes 115, 135 that will be aligned at any one position of cable reel 130 relative to U-shaped body 110, this has been done solely for the purposes of simplification of device operation. In other words, it is quite intuitive for a person using the preferred and alternative embodiment winches 100, 200 illustrated herein to know in advance that there will only be one hole set 115, 135 that the locking member 240 will pass through at any given position. Nevertheless, in some alternative embodiments the indexing holes may be arranged so that there may be more than one set of holes that align at a given relative position between cable reel 130 and U-shaped body 110, thereby permitting more than one locking member to be inserted at such positions.
(17) While the locking pin holes 114, 115 could wrap evenly and consistently around the axis of rotation of cable reel 130, this is undesirable since the insertion of locking member 240 would in some hole combinations then potentially interfere with or be blocked by the cable wrapped about and coming off of cable reel 130. To avoid interference therebetween, in the preferred and alternative embodiment winches 100, 200 illustrated herein, the locking pin holes 114 do not wrap entirely about the axis of rotation of cable reels 130, 230, and instead these holes 114 are located loosely in alignment with the winch drive axles 122, 222 and pawl shafts 125, 225, and other areas where the cable will be less likely to be passing through in interfering position.
(18) In preferred embodiment winch 100, a locking member 240 such as illustrated for exemplary and non-limiting purpose in
(19) Passing a locking member such as locking member 240 through these two spaced apart pairs of holes provides very positive and strong locking of cable reel 130 relative to U-shaped body 110. Nevertheless, in some alternative embodiments a suitable locking member will only pass through one of the two vertical faces 116, 117 and one vertical face of cable reel 130. In such cases, the locking member may comprise a different type of apparatus, for exemplary and non-limiting purpose such as a plug, dimple, button, or much shorter pin, bolt, tube, rod, wire, or other locking apparatus.
(20) To use preferred embodiment winch 100, a person will rotate screw drive head 121 to properly tension a rope, cable, or the like that is in part wrapped about cable reel 130, relying upon pawls 126, 128 to prevent the accidental release of tension held in cable reel 130. As described herein above, precise tension within a cable can quickly be obtained with a torque wrench, drill, or the like with accurate torque setting. When the proper tension is obtained, one of locking pin holes 114 will align with one of indexing locking pin holes 132, 134. The person will then secure cable reel 130 by inserting a locking member 240 such as a pin or the like as described herein above into these aligned holes, which will prevent the spinning of cable reel 130. The locking member 240 passing through the single pair of properly aligned locking pin holes 115, 135 will provide more secure and absolute location locking than possible with the pawls, while also substantially reducing backlash. Nevertheless, should the locking member somehow become accidentally dislodged, pawls 126, 128 will still provide multiple safety redundancies.
(21) Two alternative embodiments of apparatus designed in accord with the present invention have been illustrated in the figures. The embodiments are distinguished by the hundreds digit, and various components within each embodiment designated by the ones and tens digits. However, many of the components are alike or similar between embodiments, so numbering of the ones and tens digits have been maintained wherever possible, such that identical, like or similar functions may more readily be identified between the embodiments. If not otherwise expressed, those skilled in the art will readily recognize the similarities and understand that in many cases like numbered ones and tens digit components may be substituted from one embodiment to another in accord with the present teachings, except where such substitution would otherwise destroy operation of the embodiment. Consequently, those skilled in the art will readily determine the function and operation of many of the components illustrated herein without unnecessary additional description.
(22) In some alternative embodiments, such as in the first alternative embodiment winch 200 illustrated in
(23) In some alternative embodiments, and again as illustrated in first alternative embodiment winch 200 illustrated in
(24) The preferred and alternative embodiment winches 100, 200 can be used in combination with a roof edge safety system such as described in the Paterson, Murray, and Thomas et al patents and our commonly owned US pending patent application Ser. No. 18/298,367, each incorporated by reference herein above, to provide many benefits. One very basic benefit is providing a consistent rope or cable height that can optionally support flags to alert workers to the edge of the roof. While this first benefit may be found when using many small poles or dowels deployed in the prior art, the winch designed in accord with the teachings of the present invention also will substantially stop the cable from sagging even with substantial distances between the supports. This allows for fewer high quality reusable supports to be required. Furthermore, as the cables are capable of being substantially and precisely tensioned, they provide immediate feedback to anyone who comes into contact with them, thereby alerting individuals to the edge at first contact. In contrast, a loose rope with or without flags needs to be moved far enough out of position that it starts to pull on the stationary supports before the user finally becomes aware that they are in contact with the rope.
(25) While the foregoing details what is felt to be the preferred embodiment of the invention, no material limitations to the scope of the claimed invention are intended. For exemplary and non-limiting purpose, while the preferred embodiment winch 100 is described herein for primary application in combination with roof edge safety apparatus, upon a reading of the present disclosure those familiar with the applications of winches will further understand and appreciate that winches designed in accord with the teachings of the present invention will have similar applicability for other purposes besides roof edge safety, particularly those that require safety redundancies or precise tensioning. As can be appreciated, the variants that would be possible from a reading of the present disclosure are too many in number for individual listings herein, though they are understood to be included in the present invention. Further, features and design alternatives that would be obvious to one of ordinary skill in the art are considered to be incorporated herein. The scope of the invention is set forth and particularly described in the claims herein below.