Dresser apparatus for dressing a grinding wheel
12576477 ยท 2026-03-17
Assignee
Inventors
Cpc classification
International classification
Abstract
A dresser apparatus for dressing a grinding wheel, the apparatus comprising a dresser cradle unit for holding a dresser roll, and a rotary drive for driving the dresser roll, wherein the dresser cradle unit is removable from the rotary drive.
Claims
1. A dresser apparatus for dressing a grinding wheel, the apparatus comprising: a dresser cradle unit for holding a dresser roll mounted on a mandrel, wherein the dresser cradle unit comprises an air intake, and a dresser housing defining an interior space for housing the dresser roll mounted on the mandrel, the dresser housing comprising a first wall and a second wall opposing the first wall and spaced from the first wall to define a width for the mandrel to extend across, wherein the dresser housing comprises an opening to enable the grinding wheel to be brought into contact with a portion of the dresser roll, and a rotary drive for driving the dresser roll; a support for holding the dresser cradle unit in engagement with the rotary drive; and an air supply outlet; wherein the dresser cradle unit is removable as a unit from the rotary drive; and wherein seating the dresser cradle unit on the support positions the air intake for connection with the air supply outlet.
2. The apparatus of claim 1 comprising a sealed drive linkage between the dresser cradle unit and the rotary drive.
3. The apparatus of claim 2 wherein the dresser cradle unit and the rotary drive unit each comprise a sealing element which, when brought together, provide the sealed drive linkage.
4. The apparatus of claim 1 wherein the support comprises a seat for fixing a lateral location of the dresser cradle unit on the support.
5. The apparatus of claim 1 wherein the dresser cradle unit comprises a dresser roll coupling for coupling the dresser roll to the rotary drive.
6. The apparatus of claim 1 wherein the dresser housing and a drive coupling cooperate to provide a sealed drive linkage between the dresser cradle unit and the rotary drive.
7. The apparatus of claim 6 wherein the sealed drive linkage protects the drive coupling and/or the dresser housing from ingress of liquid.
8. The apparatus of claim 7 wherein the sealing of the sealed drive linkage is provided by a labyrinth seal.
9. The apparatus of claim 6 comprising a disengager configured to disengage the sealed drive linkage thereby to enable the dresser cradle unit to be removed from the rotary drive unit.
10. The apparatus of claim 9 wherein the disengager is controllable to retract the drive coupling to disengage the sealed drive linkage.
11. The dresser apparatus of claim 4, wherein the dresser cradle unit comprises a base having a locator configured to orient the dresser cradle unit in the seat for engagement of the dresser cradle unit with the rotary drive unit.
12. The dresser apparatus of claim 1, wherein the rotary drive unit comprises: a rotary drive housing for encapsulating the rotary drive unit separate from the removable dresser cradle unit; and wherein the rotary drive housing carries a drive coupling for coupling the rotary drive to the dresser cradle unit to drive a dresser roll of said removable dresser roll cradle unit.
13. The dresser apparatus of claim 12 wherein the drive coupling is configured to cooperate with a dresser cradle housing of the dresser cradle unit to provide a sealed drive linkage between the dresser cradle unit and the rotary drive.
14. The dresser apparatus of claim 12 in which the rotary drive comprises a motor coupling for providing rotary force, about a rotation axis, to the drive coupling, and wherein the drive coupling is movable along the rotation axis relative to the motor coupling.
Description
BRIEF DESCRIPTION OF DRAWINGS
(1) Embodiments of the disclosure will now be described, by way of example only, with reference to the accompanying drawings, in which:
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SPECIFIC DESCRIPTION
(8) A dresser apparatus for dressing a grinding wheel 102 is described with reference to
(9)
(10) A dresser apparatus 103 comprises the dresser cradle unit 106 mounted on a mandrel 302 for carrying a dresser roll and a the rotary drive unit 105 for driving the dresser roll. The grinding wheel 102 may be brought into contact with a dresser roll held on the mandrel 302 to dress or true the grinding wheel 102 e.g. to provide it with a desired profile. The dresser cradle unit is removable from the machine 100.
(11) A manipulator arm (not shown) may also be provided which is operable to couple and decouple to the dresser cradle unit 106, for example to remove the dresser cradle unit from the work unit 104, or to replace the dresser cradle unit 106 with a replacement dresser cradle unit.
(12)
(13) The support 202 also comprises an air supply outlet 206 for supplying air to the dresser cradle unit 106. The air supply outlet 206 is mounted onto the support 202 in a fixed position relative to the seat 205 and the rotary drive unit 105. The outlet 206 may comprise a resilient nozzle for providing a jet of compressed air to the dresser cradle unit 106.
(14)
(15) The dresser cradle unit 106 comprises a dresser cradle housing 301 which defines an interior space within which a dresser roll (not shown) can be housed. The mandrel 302 extends across a width of the interior space from one face of the dresser cradle housing 301 to an opposing face of the dresser cradle housing 301 to define an axis of rotation 303. A dresser roll may be mounted on the mandrel 302 and the mandrel 302 and dresser roll may be operable to rotate about the axis of rotation 303. The dresser cradle unit 106 comprises a dresser roll coupling 602 for coupling the mandrel 302 to the rotary drive 204, for example the rotary drive 204 of dresser apparatus 103.
(16) The dresser cradle housing 301 comprises a base 305, and two parallel opposing walls 306 that extend perpendicular to the base 305. The top surfaces of the two parallel opposing walls 306 comprise semi-circular grooves 307 to enable the mandrel 302 to rest in the grooves. A back wall 308 extends perpendicularly between the ends of the two parallel opposing walls 306.
(17) The dresser cradle housing 301 also comprises two bearing caps 309 coupled to the top surfaces of the two parallel opposing walls 306 to provide circular openings within which two portions of the mandrel 302 are enclosed, for example so that the mandrel 302 is held securely in place. This may minimize the translational movement of the mandrel 302 and any dresser roll mounted on it, during the dressing operation. The dresser cradle housing 301 also comprises a cover 310 coupled to the tops of the two parallel opposing walls 306 and the two bearing caps 309.
(18) A dresser roll mounted on the mandrel 302 fits within the internal space of the dresser cradle housing 301, for example as defined by the two parallel opposing walls 306, the back wall 308, the base 305 and the cover 310 of the dresser cradle housing 301. The dresser cradle housing 301 has an opening between an edge of the cover 310 and a portion of the base 305 of the dresser cradle housing 301, to enable the dresser roll to be mounted on the mandrel 302 to make contact with the grinding wheel 102 during the wheel dressing operation.
(19) With reference again to
(20) The dresser cradle unit 106 also comprises an air intake (not shown), for example a cross drilling through the base (not shown) of the dresser cradle housing 301 that links to an air supply outlet, such as the air supply outlet 206 mounted on the support 202 in
(21) The support 202 comprises a set of compressed air control lines (not shown) that connect air outlets, such as the air supply outlet 206 for the dresser cradle unit 106, to fittings that extend out from the support 202 and connect to an external air supply. The fittings are protected by a steel cover 207 coupled to an edge of the support 202. The control lines may be integrated into the support 202, for example one line extends from the air supply outlet 206 through the interior of the support 202 to a fitting that connects to an external air supply.
(22) The seat 205 may comprise an air-blast ring with openings spaced radially around the seat 205 for cleaning the locator, for example by providing a blast of air through the openings to the surface associated with the mounting features on the base 305 of the dresser cradle unit 106. The openings connect to an air supply via one of the compressed air control lines.
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(24) A rotary drive 204 is mounted onto the motor coupling, for example the driven pulley 403, so that they share an axis of rotation 411. The rotary drive 406 may extend through an opening in the cover plate such that a drive coupling 407 (e.g. a circular outer face of the rotary drive 406) may be located outside of the rotary drive housing 401, enabling it to engage with and drive the rotation of other apparatus, such as the dresser apparatus 106.
(25) The rotary drive 204 is operable to extend and retract along the axis of rotation 411 of the driven pulley 403, which acts as a motor coupling, such that for example the axial position of the drive coupling 407 relative to the driven pulley 403, which acts as a motor coupling, is adjustable. For example the rotary drive 204 may be configured to travel axially between a retracted and extended position. A pneumatic cylinder is located along the axis of rotation 411 of the rotary drive 204, on the opposite side of the driven pulley 403, which acts as a motor coupling, which is operable to retract the rotary drive 204. The drive coupling 407 is the interface at which the rotary drive 204 may couple to the dresser roll coupling 602, for example to enable the rotary drive 204 to drive a dresser roll mounted on the mandrel 302 as shown in
(26) The drive mechanism also comprises switches 408 for monitoring the status of the rotary drive 204. For example, the switches 408 may monitor: the rotation of the rotary drive 204, the extent to which the drive coupling 407 is retracted, and whether the drive coupling 407 is in an engaged or disengaged state.
(27) The rotary drive housing 401 comprises a compressed air connection point 410 that connects to one of the compressed air control lines in the support 202 to enable compressed air from an external supply to flow into the interior of the rotary drive housing 401 and increase the pneumatic pressure to allow the pneumatic cylinder to retract or extend the rotary drive 204, along the axis of rotation 411, and drive coupling 407 such that the drive coupling 407 interfaces with the dresser roll of the dresser cradle unit 106. For the rotary drive 204 to drive the dresser roll, a sealed drive linkage 620 is formed between the dresser cradle unit 106 and the rotary drive 204. For example, the dresser cradle housing 301 of the dresser cradle unit 106 and the drive coupling 407 carried by the rotary drive housing 401 may cooperate to provide the sealed drive linkage 620 between the dresser cradle unit 106 and the rotary drive 204.
(28) The sealed drive linkage 620 between the rotary drive 204 and the dresser roll may be formed by an engagement/disengagement mechanism, such that when the dresser cradle unit 106 is positioned in the seat 205, the mechanism brings the drive coupling 407 into contact with the dresser roll coupling 602. As discussed in relation to
(29)
(30) The drive linkage may be sealed to protect the coupling arrangement from the ingress of liquid. The sealing may be provided by a labyrinth seal between the dresser cradle housing 301 and the rotary drive housing 401. The labyrinth seal is comprised of several tooth-like elements on one component that interlock with grooves in another component. For example the rotary drive housing 401 may carry a male labyrinth element 611 that extends outwards from the rotary drive housing 401, and the dresser cradle housing 301 may comprise a recess which provides a female labyrinth element 603. When the rotary drive 204 is brought into engagement with the dresser cradle unit 106, these two elements may be brought together to interlock and form the labyrinth seal.
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(34) As shown in
(35) A manipulator arm may be provided configured to load and unload the dresser cradle unit 106 from the seat 205 on the support 202. An example method of loading and unloading a dresser cradle unit 106 using a manipulator arm is described herein. A computer programme may provide the manipulator arm with instructions to perform the actions described herein. In order to load a dresser cradle unit 106, the manipulator arm engages with the manipulator arm interface 313 on the dresser cradle unit 106 and moves the dresser cradle unit 106 to approach the support 202 in a pre-load position in proximity to the support 202. The manipulator arm then laterally aligns the dresser cradle unit 106 with the rotary drive housing 401, by aligning the labyrinth seal arrangement on the dresser cradle unit 106 with the labyrinth seal arrangement on the rotary drive housing 401. Once aligned the manipulator arm lowers the dresser cradle unit 106 onto the seat 205 until the pull-stud on the under-surface of the base 305 of the dresser cradle unit 106 engages with the chuck. When the dresser cradle unit 106 is secured in position, the manipulator arm disengages from the manipulator arm interface 313. In order to unload the dresser cradle unit 106, the steps above may be performed in reverse. The manipulator arm may be configured, however, to only remove the dresser cradle unit 106 from the seat 205 if the drive linkage is disengaged. For example an interlock may inhibit the manipulator arm and prevent it from removing the dresser cradle unit 106 when the sealed drive linkage 620 is engaged.
(36) The apparatus may further comprise at least one replacement dresser cradle unit (not shown). These may be stored in a dresser cradle storage unit (not shown). The replacement dresser cradle units hold a dresser roll, so that a dresser roll can be replaced by replacing the dresser cradle unit.
(37) A manipulator arm may also be operable to replace the dresser cradle unit 106 with a replacement dresser cradle unit. For example, the manipulator arm may configured to engage with the dresser cradle unit 106, such as the dresser cradle unit 106 positioned on the seat 205 for engagement with a rotary drive 204, at its manipulator arm interface 313. If the sealed drive linkage 620 is disengaged the manipulator arm may remove the dresser cradle unit 106 from the seat 205 and transport it away from the support 202, for example to the dresser cradle storage unit 106. The manipulator arm disengages with the removed dresser cradle unit and engages with the manipulator arm interface 313 of the replacement dresser cradle unit. It may then transport the replacement dresser cradle unit to the support 202, position it on the seat 205 and disengage from the manipulator arm interface 313.
(38) In an embodiment the dresser cradle unit 106 is configured to be loaded and unloaded onto the seat 205, and when in position to form the sealed drive linkage 620 between the rotary drive 204 and a dresser cradle unit 106carried by the dresser cradle unit 106. To load a dresser cradle unit 106 into the dresser apparatus 103 the dresser cradle unit 106 is brought in line with a rotary drive unit 105. The dresser roll coupling 602, which drives the mandrel 302 carrying the dresser roll, is aligned with the rotary drive 204. The dresser cradle unit 106 is lowered onto the seat 205, such as a chuck, that a pull-stud on the base 305 of the dresser cradle unit 106 engages with to secure the dresser cradle unit 106 onto the support 202. The dresser cradle unit 106 and rotary drive unit 105 both have sealing elements such that as the dresser cradle unit 106 is positioned on the chuck a seal is formed around the rotary drive 204 and mandrel 302. The rotary drive 204 may extend from the rotary drive unit 105 to couple to the mandrel 302 and form the sealed drive linkage 620 for driving the rotation of the dresser roll. The aforementioned steps may be performed in reverse order to disengage the sealed drive linkage 620 between the rotary drive 204 and the dresser cradle unit 106, and remove the dresser cradle unit 106 from the dresser apparatus 103. In this way one dresser cradle unit 106 may be replaced with another.
(39) The above embodiments are to be understood as illustrative examples. Further embodiments are envisaged. It is to be understood that any feature described in relation to any one embodiment may be used alone, or in combination with other features described, and may also be used in combination with one or more features of any other of the embodiments, or any combination of any other of the embodiments. Furthermore, equivalents and modifications not described above may also be employed without departing from the scope of the invention, which is defined in the accompanying claims.
(40) Other variations and modifications of the apparatus will be apparent to persons of skill in the art in the context of the present disclosure.
(41) In an aspect there is provided a dresser cradle unit 106 for a grinding machine 100, the dresser cradle unit comprising: a dresser roll coupling 602 for coupling a mandrel 302 of the dresser cradle to a rotary drive; and a base having a locator configured to position the dresser cradle unit 106 in a seat 205 for engagement of the dresser roll coupling 602 with the rotary drive 204.
(42) In an aspect there is provided a rotary drive unit 105 for a dresser cradle unit 106 of a grinding machine 100, the rotary drive unit 105 comprising: a rotary drive housing 401 for encapsulating a rotary drive 204 separate from a dresser cradle unit 106; and wherein the rotary drive housing 401 carries a drive coupling 407 for coupling the rotary drive 204 to the dresser cradle unit 106 to drive a dresser roll.