Visual indicator and fluid dispenser
12578684 · 2026-03-17
Assignee
Inventors
Cpc classification
International classification
G02B26/00
PHYSICS
Abstract
A device for fluid display comprising a fluid, wherein the fluid is displaced by an electrowetting process. The device is filled with at least 2 immiscible fluids, whereas one fluid is located within the electrical field generated by a reference electrode and a control electrode and partially within the electrical field generated by the same reference electrode and at least one second control electrode so that the electric activation of the second control electrode generates a deformation or movement of the fluid in the direction of the second control electrode. Also provided is a method of switching the control electrodes of the device above-mentioned device in a sequence so that a portion of the fluid is displaced within the device.
Claims
1. A device for fluid display comprising a reservoir, the reservoir defining an interior space delimited by an internal surface, the interior space comprising a polar, non-gaseous fluid, the internal surface of the interior space being phobic to the fluid, wherein the fluid is displaced without changing the polarity of the fluid but rather by changing the non-wetting behavior of the fluid and the internal surface of the interior space located between one of a plurality of control electrodes and a common electrode into a wetting behavior, the device filled with at least two immiscible fluids whereas one fluid is located within an area of an electrical field capable of being generated by the common electrode and a first control electrode and partially within the electrical field capable of being generated by the same common electrode and at least one further adjacent control electrode so that the sequential electric activation of control electrodes generates a deformation or movement of the fluid in the direction of the sequentially activated electric fields of the control electrodes, the device being arranged so that the position of the fluid relative to the control electrodes is detectable by one or a plurality of sensing electrodes, wherein at least one control electrode is transparent, wherein the fluids move along an indicia to indicate a measured value and wherein the indicia are placed below the electrodes.
2. The device of claim 1, wherein the displaced fluid is at least one droplet of liquid.
3. The device of claim 1, wherein the fluids are transparent or translucent or opaque.
4. The device of claim 1, wherein the fluids are showing an animation.
5. The device of claim 1, wherein the common electrode is undivided or divided in several portions.
6. The device of claim 1, wherein the common electrode is in direct electrical contact with or isolated from the fluids.
7. The device of claim 1, wherein the control electrodes are isolated from the fluids by a dielectric layer.
8. The device of claim 1, where the common electrode is located opposite to and/or adjacent to the surface of the control electrodes.
9. A method of switching the control electrodes of the device of claim 1 in a sequence so that a portion of the fluid is displaced within the device.
10. The method of claim 9, where the control electrodes are activated by AC voltage.
11. A method of powering the control electrodes of the device of claim 1 in a sequence so that the position of the fluid relative to the control electrodes is detected.
12. The device of claim 1, where interchangeable indicia are provided for the user to customize his device.
13. A timepiece comprising the device of claim 1.
14. The device of claim 1, having at least two further adjacent control electrodes.
15. A device for fluid display comprising a reservoir, the reservoir defining an interior space delimited by an internal surface, the interior space comprising a polar, non-gaseous fluid, the internal surface of the interior space being phobic to the fluid, wherein the fluid is displaced without changing the polarity of the fluid but rather by changing the non-wetting behavior of the fluid and the internal surface of the interior space located between one of a plurality of control electrodes and a common electrode into a wetting behavior, the device filled with at least two immiscible fluids whereas one fluid is located within an area of an electrical field capable of being generated by the common electrode and a first control electrode and partially within the electrical field capable of being generated by the same common electrode and at least one further adjacent control electrode so that the sequential electric activation of control electrodes generates a deformation or movement of the fluid in the direction of the sequentially activated electric fields of the control electrodes, the device being arranged so that the position of the fluid relative to the control electrodes is detectable by one or a plurality of sensing electrodes, wherein at least one control electrode is transparent and wherein the fluids move along an indicia and the indicia are placed below the electrodes.
16. A device for fluid display having a display, the device integrated in a wearable item and comprising a channel or a reservoir enclosing at least a first and a second immiscible fluid, the channel or reservoir respectively comprising a reference electrode and a plurality of control electrodes, at least one of the control electrodes having a visually discernible size and of a form representing an aesthetic shape on the display, a first of the two fluids being at least partially located within the electrical field generated by a control electrode and at least one further adjacent control electrode so that sequential electric activation of the control electrodes generates a deformation or movement of the fluid in the direction of the sequentially activated electric fields of the control electrodes, the device being arranged so that the position of the fluid relative to the control electrodes is detectable by one or a plurality of sensing electrodes so that the fluid takes the shape of the control electrode, the channel or reservoir respectively configured such that the first fluid is freely floatable without constraint within the channel or reservoir respectively.
17. The device of claim 16, wherein the aesthetic shape is a non-rectangular or a non-circular shape.
18. The device of claim 16, wherein the aesthetic shape is a heart shape.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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(124) Those skilled in the art will appreciate that elements in the figures are illustrated for simplicity and clarity and have not necessarily been drawn to scale. For example, dimensions may be exaggerated relative to other elements to help improve understanding of the invention and its embodiments. Furthermore, when the terms first, second, and the like are used herein, their use is intended for distinguishing between similar elements and not necessarily for describing a sequential or chronological order. Moreover, relative terms like front, back, top and bottom, and the like in the description and/or in the claims are not necessarily used for describing exclusive relative position. Those skilled in the art will therefore understand that such terms may be interchangeable with other terms, and that the embodiments described herein are capable of operating in other orientations than those explicitly illustrated or otherwise described.
DETAILED DESCRIPTION OF PREFERRED EMBODIMENTS
(125) The following description is not intended to limit the scope of the invention in any way as they are exemplary in nature and serve to describe the best mode of the invention known to the inventors as of the filing date hereof. Consequently, changes may be made in the arrangement and/or function of any of the elements described in the disclosed exemplary embodiments without departing from the spirit and scope of the invention.
(126) A visual indicator display device includes a bracelet, a transparent capillary chamber, and a displacement member. The transparent capillary chamber is matched to an indicia and has a primary length and a width less than the primary length. The displacement member is functionally disposed at one end of the capillary chamber and is responsive to a measureable input for moving a fluid contained therein a defined amount.
(127) A suitable fluid may be an oil, a lotion, or a liquid such as a drug or other medication. The displacement member is attached to one end of the capillary chamber which is responsive to a measureable input for displacing the indicator surface thus allowing the user to read a measurement from the indicia.
(128) Referring to
(129) Further, optionally, an optical fiber and an LED light source illuminate the fluid 28 in the reservoir 12 in a known manner.
(130) A potentiometer 56 regulates the voltage setting to a displacement control system 60. The displacement control system 60 includes an incremental position sensor 62, for example, the tracker NSE-5310 (the specification of which is attached as Appendix A to U.S. Provisional Application No. 61/235,725, filed 21 Aug. 2009, incorporated herein by reference hereto) located adjacent the plunger 32. This control system 60 includes encoding for direct digital output, in which a hall element array on the chip 62 is used to derive the incremental position of an external magnetic strip 64 placed adjacent the chip at a distance of approximately 0.3 mm (typically), the magnetic strip 64 being attached to the plunger 32 in order to translate therewith. This sensor array detects the ends of the magnetic strip to provide a zero reference point.
(131) In an alternate embodiment, the power supply 22 can be solar cells, a wound watch spring, movement captured by an oscillating mass (such as used in automatic watches), or a pneumatic system storing compressed air.
(132) To return the fluid 28 to an initial position, such as 6:00 AM, for example, the plunger 32 may be returned by a return spring 40 or a magnetic device (not shown). Other options are conceivable, of course, which include the return line 42, which allows simple reversing of the motor 34 to reset the indicator 10.
(133) A suitable motor 34 is referred to by its trademark SQUIGGLE, available from New Scale Technologies, Inc. of New York, USA.
(134) Referring now to
(135) Referring now to
(136) In a preferred embodiment, the number of turns of the linear drive 14 is recorded and controlled so as to ensure the proper dosage. The electronics are powered by the power supply 22. Alternatively, the position of the piston 35 can be controlled in the manner as described in the above embodiment shown in
(137) In the embodiment using an external magnetic strip (having a magnetic characteristic where the magnetic field generated thereby increases or decreases along the length of the cartridge) attached to or integrated on the cartridge 12, the computer controller can use this to regulate the dosage administered to the patient.
(138) As with the prior embodiment, the power supply 22 can be a battery, solar power, a wound watch spring, an oscillating mass (such as used in automatic watches), or a pneumatic system storing compressed air.
(139) After a cartridge 12 is fully dispensed, a button (not shown) on the housing 13 can be activated to retract the plunger 32. The piston 35 remains stationary to prevent any aspiration of fluid from the patient, should the cannula still be connected to the body. Once retracted, the device 10 can be reloaded with a replacement cartridge 12.
(140) As with the earlier embodiment, a suitable motor 34 is the SQUIGGLE motor already described.
(141) Note, that the housing 13 can be fitted with a watch face 39 and corresponding movement (not shown), in order that the drug administration device can also serve as a wrist watch.
(142) Optionally, the threaded rod 33 of the drug administration device 10 is enclosed in a tube 41 which connects on the side 13 of the housing 13 and wraps around the wearer's wrist to reconnect to the side 13 of the housing, giving the visual effect of a two or multi-banded wrist watch.
(143) It is foreseen that the cartridge 12 used in such drug administration device 10 would include a chemical litmus-type indicator which would indicate whether the insulin or other drug is suitable for continued injection. This indication could be expressed by an element of the cartridge 12 changing color, from a color that indicates the fluid is suitable for use, to another color that indicates the fluid is no longer suitable for use.
(144) Still further, the device 10 can be used as a perfume dispenser by replacing the cannula with an aspirating head which can be manually (via a dispenser head or button) or automatically (via the dosage control of the invention) operated.
(145) Referring now to
(146) The cam 152 is formed resembling a nautilus spiral so as to progressively move the piston shaft 160 and therefore the piston head 166 to displace a determined amount of fluid 28 into the capillary channel 120, at a rate which will indicate the time accurately. Of course, a similar determined amount of drug or perfume may be administered to living organism in this manner as well.
(147) Referring now to
(148) It should be noted that the invention 10, 10, 10 may be made exclusive of all electronics (such as would typically be the case where the invention is positioned in the luxury watch market). In such embodiment, the power source 22 may be movement from an oscillating mass, which winds a watch spring, which powers a gear train, for which the rate of rotation is controlled by a pendulum-like regulator or oscillating disk (e.g., a balancier/turbion), which has a characteristic period, as known in the art.
(149) Referring now to
(150) In an embodiment without fluid, a threaded rod may be formed as a closed loop and having a surface of which (painted for example) which contrasts with the remaining loop, in order to indicate time on the scale device. A colored reed form, with divots cut at bend points may be actuated along the length of the reservoir so as to resemble a moving liquid.
(151) The reservoir 12 may be made of a transparent or translucent material, or a mixture of transparent and translucent material, formed in any desired shape. It may be made of plastic, rubber, silicon.
(152) In an alternate embodiment, instead of the position sensor 60, a conductive wire (not shown), made of conductive material such as metal, is exposed along at least a portion of its length to fluid in the reservoir 12, as described above.
(153) The conductive wire is therefore in contact with any fluid in the reservoir. The wire may be calibrated using a variable electric resistance along its length as the fluid contacting the wire is pumped in the reservoir, and wherein the fluid is pumped until the electric resistance measured in the wire matches that which corresponds to the measured value, as calibrated. Calibration of the indicator 10 is performed by comparing variable resistance measures with locations along the length of the reservoir, the locations marked with a scale to indicate the corresponding measured value.
(154) Referring now to
(155) What remains flexible is the chain of LEDs, which light up and turn off together or via waves, but not for indicating a measured value. It may be as fine and flexible as a thread which may be integrated into a textile item (because it has a small diameter on the order of a millimeter), water resistant, washable, etc.
(156) In another embodiment, fluid may be displaced within a display by a process called electrowetting, Electrowetting is a phenomenon where a normally hydrophobic surfaces loses its properties and becomes hydrophilic as represented in
(157) A schematic representation of an electrowetting display is shown in
(158) The droplets of fluid 205 are moved in order to obtain a translation to a new position, animating the display. The functionality can have the ultimate goal of indicating a measured value such as time. It can be referenced by an indicia.
(159) The bottom plate 207 is the rigid or flexible substrate on which are deposited and structured the control electrodes 208 that are electrically conductive. These control electrodes are electrically isolated by the dielectric layer 206 on which the phobic coating 203 is deposited. The bottom plate 207 and its inherent layers can have any visual aspect including transparent, translucent, colored, partially opaque, and opaque. They can have variable thickness or structure.
(160) The coating 203 is optional in the display depicted in
(161) The fluid 205 is the active liquid in the electrowetting process. This fluid 205 constitutes a visible separate phase within the passive fluid 204 supposed to fill the space left by the first fluid 205 in the reservoir. The fluid 204 can be liquid or gas. Both fluids 204 and 205 can have any visual aspects Including transparent, translucent, colored, partially opaque, and opaque as long as a strong contrast allows to distinguish them from one another. One or several droplets of fluid 205 could be comprised in the system. Both fluids are contained in a reservoir, a channel or a tube for instance.
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(168) A particular implementation of the display is when all the layers and fluids depicted in
(169) Still further, two embodiments apply the electrowetting phenomenon using a capacitive sensor.
(170) Referring to
(171) Referring to
(172) The above solution is extremely robust, not being influenced by environmental parameters as in the first capacitive sensor embodiment. One reason for that resides in the fact that the area 226 of dielectric layer 206 below the droplet of fluid 205 is highly capacitive.
(173) In the following four embodiments, the electrowetting fluid actuation for animation purposes is applied. Their construct follows the same scheme as described of
(174) Referring to
(175) To work more effectively the fluid droplet 228 or any separated fluid droplet has to overlap the control electrode in order to move correctly onto the control electrode 229. Having only one control electrode is the simplest implementation where the control system can be reduced to an activated power supply. However more complex construction can be made to enhance the fluidic animation.
(176) Referring to
(177) The sequence in this implementation starts by the activation of the control electrodes 229 to 232 described in step B. It generates a surprising effect because the droplet of fluid 228 moves unexpectedly. In step C, the droplet of fluid 228 moves in order to leave the inactivated area 227 by capillarity effect thanks to the difference of contact angle between the droplet edges that are over the activated control electrodes 229 to 232 and the Inactivated area 227. From that state, the sequence begins to disable, step by step, all the control electrodes from the external one 232 in step D, the control electrode 231 in step E, and the control electrode 230 in step F. At each step, the droplets of fluid 228 move toward the center for the same reasons as explained in step C. In step F, the droplets touch one another and merge together to form the shape defined by the final control electrode 229 at the end of step G. The merging of droplet can happen at any step as it depends on the initial position and the deformation of each droplet 228. The concentric principle is not the only possible means of gathering droplets as the sequence may be defined in relation with the structure of the control electrodes.
(178) Referring to
(179) In step E, the control electrodes 234 are activated and the center control electrode 232 disabled to let the droplet take a horseshoe shape. The droplet still covers a portion of the electrode 232 in spite of its inactivity. The final control electrode 235 is disabled to let a section be uncovered by the fluid 228, allowing the second fluid to flow inside the future hole. On the other hand, the fluid 228 retracts toward the activated electrodes to allow the other fluid to cover the control electrode 231. In step F, the final control electrode 235 is activated, dragging the droplet of fluid 228 that merges its two arms and take its final shape with a hole of the second fluid inside over the control electrodes 232 and 233.
(180) Other implementations can be envisioned which shape cavities of passive fluids in a droplet of active fluid. It depends on the control electrodes structure and the control sequence.
(181) Referring to
(182) The invention may be summarized by the following feature sets: 1. A device for fluid display comprising a fluid, wherein the fluid is displaced by an electrowetting process, the device filled with at least 2 immiscible fluids whereas one fluid is located within the electrical field generated by a reference electrode and a control electrode and partially within the electrical field generated by the same reference electrode and at least one second control electrode so that the electric activation of the second control electrode generates a deformation or movement of the fluid in the direction of the second control electrode. 2. The device of feature set 1, wherein the displaced fluid is at least one droplet of liquid. 3. The device of feature set 1, wherein the fluids are transparent or translucent or opaque. 4. The device of feature set 1, where the fluids are showing an animation. 5. The device of feature set 1, where the fluids move along an indicia to indicate a measured value, 6. The device of feature set 1, wherein the reference electrode is undivided or divided in several portions. 7. The device of feature set 1, wherein the reference electrode is in direct electrical contact with, or isolated from the fluids, 8. The device of feature set 1, wherein the control electrodes are isolated from the fluids by a dielectric layer. 9. The device of feature set 1, where the reference electrode is located opposite to and/or adjacent to the surface of the control electrodes. 10. A method of switching the control electrodes of the device of feature set 1 in a sequence so that a portion of the fluid is displaced within the device. 11. The method of feature set 10, where the control electrodes are activated by AC or DC voltage. 12. A method of powering the control electrodes of the device of feature set 1 in a sequence so that the position of the fluid relative to the control electrodes is detected. 13. A device including the device of feature set 5, where all electrodes are transparent and where the indicia are placed below the electrodes. 14. The device of feature set 13, where interchangeable indicia are provided for the user to customize his device. 15. A timepiece comprising the device of any one of the foregoing feature sets, said measured value being time. 16. The device of feature set 1, filled with at least 2 immiscible fluids whereas one fluid is located within the electrical field generated by a reference electrode and a control electrode and partially within the electrical field generated by the same reference electrode and at least one second control electrode so that the electric activation of the second control electrode generates a deformation or movement of the fluid in the direction of the second control electrode. 17. The device of feature set 16, wherein the displaced fluid is at least one droplet of liquid. 18. The device of feature set 16, wherein the fluids are transparent or translucent or opaque. 19. The device of feature set 16, where the fluids are showing an animation. 20. The device of feature set 16, where the fluids move along an indicia to indicate a measured value. 21. The device of feature set 16, wherein the reference electrode is undivided or divided in several portions. 22. The device of feature set 16, wherein the reference electrode is in direct electrical contact with, or isolated from the fluids. 23. The device of feature set 16, wherein the control electrodes are isolated from the fluids by a dielectric layer, 24. The device of feature set 16, where the reference electrode is located opposite to and/or adjacent to the surface of the control electrodes. 25. A method of switching the control electrodes of the device of feature set 16 in a sequence so that a portion of the fluid is displaced within the device. 26. The method of feature set 25, where the control electrodes are activated by AC or DC voltage. 27. A method of powering the control electrodes of the indicator of feature set 16 in a sequence so that the position of the fluid relative to the control electrodes is detected. 28. A device including the device of feature set 20, where all electrodes are transparent and where the indicia are placed below the electrodes. 29. The device of feature set 28, where interchangeable indicia are provided for the user to customize his device. 30. A timepiece comprising the device of any one of the foregoing feature sets, said measured value being time. 31. A device comprising a fluid which indicates a measured value or creates an aesthetic shape, wherein the fluid is displaced by an electrowetting process, the device filled with at least 2 immiscible fluids whereas one fluid is located within the electrical field generated by a reference electrode and a control electrode and partially within the electrical field generated by the same reference electrode and at least one second control electrode so that the electric activation of the second control electrode generates a deformation or movement of the fluid in the direction of the second control electrode, wherein optionally at least one control electrode is of a size greater than 0.01 mm and so large enough to be seen by human eyes. 32. The device of feature set 18, wherein there is at least one control electrode that is designed in order to represent aesthetic shape. 33. The device of feature set 32, wherein there are control electrodes serving to gather the fluids droplets guiding them onto the area where the control electrodes are forming the aesthetic shape. 34. A method of switching the control electrodes of the device of feature set 32 so that the fluid is deformed in order to get at least one closed section of the other fluid. 35. A method of switching the control electrodes of the indicator of feature set 34 so that the fluid droplet get separated in two or more droplets. 36. A device for fluid display comprising a fluid, wherein the fluid is displaced by an electrowetting process, the device filled with at least 2 immiscible fluids whereas one fluid is activated by an electrical field generated by a control electrode wherein activation of the electrode generates a deformation or movement of at least one of the fluids.
(183) Other embodiments are shown and described in the attached appendix, which is incorporated herein in this written description.
(184) It should be appreciated that the particular implementations shown and described herein are representative of the invention and its best mode and are not intended to limit the scope of the present invention in any way. Furthermore, the connecting lines shown in the various figures contained herein are intended to represent exemplary functional relationships and/or physical couplings between various elements. It should be noted that many alternative or additional functional relationships or physical connections may be present in a practical system.
(185) Moreover, the system contemplates the use, sale and/or distribution of any goods, services or information having similar functionality described herein.
(186) The specification and figures are to be considered in an illustrative manner, rather than a restrictive one and all modifications described herein are intended to be included within the scope of the invention claimed, even if such is not specifically claimed at the filing of the application. Accordingly, the scope of the invention should be determined by the claims appended hereto or later amended or added, and their legal equivalents rather than by merely the examples described above. For instance, steps recited in any method or process claims may be executed in any order and are not limited to the specific order presented in any claim. Further, the elements and/or components recited in any apparatus claims may be assembled or otherwise operationally configured in a variety of permutations to produce substantially the same result as the present invention. Consequently, the invention is not limited to the specific configuration recited in the claims.
(187) Benefits, other advantages and solutions mentioned herein are not to be construed as critical, required or essential features or components of any or all the claims.
(188) As used herein, the terms comprises, comprising, or any variation thereof, are intended to refer to a non-exclusive listing of elements, such that any process, method, article, composition or apparatus of the invention that comprises a list of elements does not include only those elements recited, but may also include other elements described in this specification. The use of the term consisting or consisting of or consisting essentially of is not intended to limit the scope of the invention to the enumerated elements named thereafter, unless otherwise indicated. Other combinations and/or modifications of the above-described elements, materials or structures used in the practice of the present invention may be varied or otherwise adapted by the skilled artisan to other design without departing from the general principles of the invention.
(189) The patents and articles mentioned above are hereby incorporated by reference herein, unless otherwise noted, to the extent that the same are not inconsistent with this disclosure.
(190) Other characteristics and modes of execution of the invention are described in the appended claims.
(191) Further, the invention should be considered as comprising all possible combinations of every feature described in the instant specification, appended claims, and/or drawing figures which may be considered new, inventive and industrially applicable.
(192) Multiple variations and modifications are possible in the embodiments of the invention described here. Although certain illustrative embodiments of the invention have been shown and described here, a wide range of modifications, changes, and substitutions is contemplated in the foregoing disclosure. For example, such indicators can be used as speed or RPM indicators in vehicles. Further, such indicators can be used to indicate body temperature or other parameters, like heart rate in sports, or in indicators used in medical devices or diagnostic equipment. While the above description contains many specifics, these should not be construed as limitations on the scope of the invention, but rather as exemplifications of one or another preferred embodiment thereof. In some instances, some features of the present invention may be employed without a corresponding use of the other features. Accordingly, it is appropriate that the foregoing description be construed broadly and understood as being given by way of illustration and example only, the spirit and scope of the invention being limited only by the claims which ultimately issue in this application.
(193) U.S. Pat. No. 5,050,612, to Matsumura, and US patent application publication US 2007/0249916 A1, to Pesach et al, are hereby incorporated herein by reference.
Purpose of this Document
(194) Purpose of this document is to summarize development steps of the T103 Project Phase I. Steps such as Minimal requirements, calculations, function analysis and search for solutions. 2-3 promising embodiments will be detailed and documented for the production of functional prototypes.
(195) Minimal Requirements
(196) Device shall fulfil the general watch requirements ISO 764 ISO 1413 ISO 2281
(197) TABLE-US-00001 quantitative/ ID Requirement Type qualitative Remarks/Answer 1. Minimal requirements 1.1 Device size TBD Target is a wrist watch 1.2 Device lifetime W 4 years 425'000 steps over MTBF lifetime including resets and adjustments. 1.3 Device time G 5 minutes Giving 288 resolution steps a day, 1.4 Device G 12 hours Start at 6 am time scale end at 5:55 pm 1.5 Device G Analog display type 1.6 Device G Liquid Liquid in tube as display for example a medium thermometer. Device could also simulate a digital display based on actuation of liquid. 1.7 Corrosion G No Parts in contact corrosion with liquid shall not corrode 1.8 Device TBD, Energy supply is energy W open. Design supply could be purely or partially mechanically driven. Waiting on calculation to prove embodiments. 1.9 Device TBD, Based on coin cell power W energy budget, consumption still to be calculated. No data in URS 1.10 Coin cell TBD, Based on set size W energy budget calculations 1.11 Moving G 5 min or detection 1 step sensor resolution 1.12 Digital clock TBD, Depends on in device W embodiment 1.13 Digital TBD Similar to market clock available watches. accuracy Based on quartz devices? 1.14 Digital clock G 1/minute time signal frequency for microcontroller 1.15 Microcontroller G <1 s Each liquid step is reaction G <30 s set within 1 s on time display Each reset (full range) is set within 30 s on display 1.16 Potentiometer G Full range Adjustable adjustment over all display range (12 hours) 1.17 Potentiometer G 5 min or setting 1 step accuracy 1.18 Potentiometer W linear Time linearly linearity adjustable over full range 1.19 Decompression TBD Depends on chamber embodiment size Coupled to Liquid container capacity 1.20 Decompression W Not defined. chamber According to ISO material norms. Should withstand pressure cycling 1.21 Tube display TBD 120 mm Full range, 12 size steps/10 mm 150 mm 1.22 Tube display TBC, cylindrical Wish for initial outer shape W URS prototype 1.23 Tube display W Liquid hollow moves channel linearly shape over full range 1.24 Tube display TBD Transparent, Bending radius 7.5 mm material Flexible According to ISO norms, should withstand pressure cycling. 1.25 Scale on TBD Location Thin line every enclosure undefined 5 min, thick line every 15 min, Thicker line every hour 1.26 Liquid TBD Min Big enough to empty container Max overall scale. capacity Depends on device design Sufficient liquid in case of tube enclosure exchangeability scenario 1.27 Liquid material TBD Transparency/opacity? 1.28 Liquid TBD, Fluorescent Depends on embodiment specific W material 1.29 Liquid color TBD Colors? 1.30 Gas diffusion G Minimal No bubble creation into liquid due to environmental conditions (ISO) No mixing with counter medium liquid 1.31 Counter TBD Transparent Counter medium medium Air or encapsulated in to display Liquid decompression liquid chamber can be either air or liquid 1.32 Borderline TBD, Liquid/ Clear and not too W Air or much concave or Liquid/ convex Liquid 1.33 Borderline W Insensitive stability versus [ C.] temperature [10; +40] 1.34 Borderline G Insensitive Borderline not stability versus gravitational gravitational dependent field 1.35 Borderline TBD Insensitive stability [0 m- versus 3000 m] altitude Above sea level 1.36 Light button W Time range There shall be a light [6 pm- button which 5:59 am] is illuminated from 6:00 pm to 5:59 am. The light must not be very strong the aim is to show in the dark where the light button is. As a light source a blue low power LED can be used, which is powered from the coin cells (see chapter 4.6). By pressing the light button the light in the tube will be turned on. 1.37 Tube light W The tube light when turned on shall illuminate the indicator scale evenly. There shall be enough light to read the time without problems. After turning on the light it shall be turned off automatically after 10 seconds. As a power source the coin cells from the enclosure (see chapter 4.6) will be used. 1.38 Tube enclosure W Exchangeable Tube enclosure shall be exchangeability enclosure easily exchangeable and addressed with a identification pins. Accordingly liquid display length may vary 1.39 Tube W Light source Depends on embodiment enclosure light along display enclosure
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(200) Function Analysis
(201) Block Diagram
(202) The original block diagram of the project is presented in
(203) The generalized block diagram is presented in
(204) As the sensor plays a major role in the design and the control of the actuator, it is also in the scope of this first phase.
(205) Functions Analysis
(206) A succinct function analysis of the device is presented in
(207) Solution Researches
Introduction
(208) In this chapter, solutions for the functions stated in chapter Functions analysis will be proposed and ranked. Following functions will be treated: Phases interface Displace liquid Detect liquid position
(209) The phases interface is not a function, strictly speaking. Nevertheless, as it has a major impact on the design of the actuator, the various possibilities will be presented hereafter.
(210) Phases Interface
(211) The tree of solutions for the phases interface is presented in
(212) These solutions are discussed in the following table.
(213) TABLE-US-00002 ID Phase interface Advantages Disadvantages 1.1 Liquid-gas Lower volume than Risks with gas dissolution with rigid liquid-liquid in liquid compression Easier assembly Risk of forming bubbles chamber at the interface Higher pressures Sensitivity to variations of pressure and temperature 1.2 Liquid-gas Lower, constant Requires two bellows with compliant pressure assemblies compression Easy assembly Highest cluttering chamber 2 Liquid-vacuum Minimal volume High pressure difference Constant pressure with ambient More complex assembly 3 Liquid-liquid Low pressure Higher volume Controlled miscibility Need two bellows or a whatever the closed-loop system environmental Possibly harder detection parameters of the interface
Note that no ranking can be made of these variants independently of the desired actuation and detection systems.
Liquids for Liquid-Vacuum (Liquid-Vapor) Phase Interface
(214) The so-called liquid-vacuum phases interface would in fact be a liquid-vapor interface, the empty space being instead filled with vaporized liquid, at its vapor pressure. The vapor pressure as a function of the temperature, for different liquids, is presented in
This means that the actuator would have to be dimensioned for the pressure it would face of 40[ C.]. It would therefore be over-dimensioned over most of its operational range, and a risk of failure would exist should the device be temporarily heated to superior temperatures.
Conclusion
(215) Out of these reasons, the liquid-vapor pressure should be avoided
Conclusion on the Possible Phases Interfaces
(216) After the preliminary calculations, following phases interfaces were set aside: The liquid-gas with rigid compression chamber, as it requires either a very large compression chamber, or a very powerful actuator to be able to compress the gas The liquid-vapor interface, as the pressure in the display would vary a lot with the temperature
(217) Out of the two remaining interfaces, we believe the liquid-liquid interface is preferable, as: The liquid has a lesser sensitivity to dilatation The risk of making bubbles in the case of a shock is reduced The advance of the meniscus is more regular In case of rapid changes of temperature and pressure, bubbles risk to be formed in a liquid-gas interface
Displace Liquid
Solution Proposals
(218) The tree of solutions for the displacement of the liquid is presented in
(219) The different solutions are described hereafter. Three solution groups have been a priori set aside as non-practical: The custom disengageable piezo actuator. This solution would have had as advantage not to require energy for the return. However, the design of such an actuator would be a challenge, with a high technical risk. The solutions involving ferrofluids. These would not allow having display colors other than black. The solution involving a centrifugal pump. Centrifugal pumps typically generate a pressure, instead of dispensing a fixed volume, which would lead to higher energy requirements for a constantly running pump, and a more difficult control than with a volumetric pump. A display working on the thermal expansion of the liquid or of the gas. The energy requirements of such a system is bound to be excessive, in addition of causing possible wearability issues A display based on a reversible chemical reaction would present a huge technological challenge
(220) TABLE-US-00003 Advantages/ ID Name Description disadvantages 1.1 Squiggle A Squiggle drive Existing actuator driven piston actuates a piston, Compact size which pushes the High force density liquid in the Possibly too high indicator energy column. consumption Probably expensive Energy consumption for the return as well 1.2.1 Stepper A piston is actuated Simple, reliable motor by a spiral wheel. actuators exist actuating The wheel itself is Low energy a spiral rotated using one of consumption wheel many possible Low cost 1.2.2 SMA (Shape- mechanical solutions. Robust actuator Memory The global advantage High force density Alloy) for this class of Compact design ratchet solutions resides in Possible, without a actuating a the fact that the gearbox spiral wheel, return is almost as shown in instantaneous, and FIG. 31. requires the same 1.2.3 Spiral wheel energy Simple mechanism actuated by as a normal step. coupled to the the watch In addition, this existing watch mechanism class, as well as the mechanism 1.3 class, are the May require some only ones which adaptation 1.2.4 Thermal can also be driven Robust actuator bi-stable by a mechanic High force density system watch, with only a Possibly more actuating a minor adaptation. energy spiral wheel consumption than 1.3.1 Stepper The 1.3 solutions motor class is similar to actuating the 1.2, except that a rack and a rack and pinion pinion system are used to actuate 1.3.2 Rack and the piston, instead pinion actuated of a spiral wheel. by a SMA Its disadvantage ratchet with 1.2 is that the 1.3.3 Rack and return is not pinion instantaneous. actuated In addition, directly by to perform the the watch return, either a mechanism bidirectional 1.3.4 Rack and actuator or pinion a disengagement system system is required. actuated by a The advantages and thermal disadvantages of bi-stable each particular system solution are similar to the 1.2. 2.2 Fluid moved Electrowetting No mechanical by electrowetting, allows changing the actuator as shown surface tension of Actuation in FIG. 32A some materials by distributed on the and 32B. applying an electric whole display potential on them. tube By lining up Possible electrodes, it allows limitations in the displacing liquid. usable liquids 3.1.1 Electromagnetic Each pulse of the Open-loop membrane/piston pump displaces the actuation pump liquid in the possible indicator column. Possibly large The return is performed device by opening the valves of the pump 3.1.2 Piezo The membrane of Very compact membrane the pump is a piezo design pump, as s actuator. Open-loop hown actuation in FIG. 33. possible Applications exist in the medical do- 3.2.1 Circular In both solutions of Compatible with peristaltic the 3.2 class, the closed-loop liquid- pump, liquid is pushed liquid interface as shown through the tube The actuator can in FIG. 34. with a peristaltic be placed actuation. anywhere in the The choice between device, not only at linear and circular the end will depend on the Applications exist geometry of the in the medical final device. domain 3.2.2 Linear The return of the peristaltic pump liquid has to be actauated Issues may arise from the wear on the tube 4.1 Theimocapillary Similar to the No mechanical actuation electrowetting: the actuator surface tension of the Actuation material is changed distributed on the by changing its whole display temperature tube Possibly slower than electrowetting Possibly affected by outside
(221) TABLE-US-00004 TABLE 4.1 Evaluation criteria for the liquid displacement systems Ranking ID Criterion Description Weight 1 3 9 1 Energy consumption Average, overall energy 9 Very high energy The device has a risk The device can run consumption over the life of the consumption, requires of running low on two years on a coin device frequent changes of batteries before 2 cell batteries years 2 Robustness to ageing MTBF 9 MTBF << 4 years MTBF ~= 4 years MTBF >> 4 years 3 Size Volume occupied by the actuator 9 Very large actuator, Small actuator Insignificant actuator assembly constrains the shape of volume with respect the device to the reservoir/tube 4 Technological risk Risk for the chosen solution not 9 The solution is a novel Some challenge The solution is well to work application. Little exists with the established, with experience is available solution known examples on it. 5 Complexity Complexity of the final device 3 The device is The device presents The device has no extremely moderate complexity particular complexity 6 Scalability Possibility to mount different 3 The device is The device can be The device can be tube diameters restricted to a thin scaled to a wider scaled at will range of tube range 7 Manual setting speed Reaction speed of the system in 3 Slow reaction Possible to actuate No delay with respect case the user wants to set it by the system faster to the manual setting hand than 1step/second, but still lagging behind manual setting 8 Cost Production cost of the device 1 The device The device relies on Low cost device that components are relatively expensive, can be mass-produced expensive and/or albeit known cannot be mass- fabrication processes
(222) The ranking criteria are presented in Table 4.1. The ranking is done using the 1-3-9 method in which every solution is assigned a grade of 1, 3 or 9 for each considered ranking criterion. The ranking criteria themselves have a weight, also 1, 3 or 9. This way, any contribution can bring a value between 1 and 81 to the total grade of the solution. Remark: The robustness to the environmental parameters is not displayed here, as it will be defined by a conjunction of the actuation, the type of interface, and the sensing.
(223) Following criteria were a priori given weightings below the maximal of 9: The complexity: due to the anticipated high-end segment to which the product is designed for, the complexity is not considered to be a criterion of the utmost importance. The scalability: the product is for the moment foreseen for watch displays. Although possible further applications could require scaling to other dimensions, it is not for the moment a key criterion, The manual setting speed: Some solutions do not allow to set the display manually at any speed. This might prove problematic as the user would not have an immediate feedback on his action on the display. This criterion is given a weighting of 3 for the moment, but could have to be increased. The cost: once again, due to the high-end segment for which the product is designed, the cost does not appear to be a criterion of the highest importance. A highly costly and complex device may even attract interest of the watch customers.
(224) TABLE-US-00005 Energy Robustness Techno- Com- Manual Name consumption to ageing Size logical risk plexity setting Scalability Cost TO- Ref Importance 9 9 9 9 9 3 3 1 TAL RANK 1.1 Squiggle Low energy No known Very small Known Existing Slower than Inadapted for Relatively 318 6 driven efficiency of effect actuator technology product actuation very large costly piston dynamic plazo of ageing possible 9 9 3 displays actuator actuators 9 9 3 3 due to hysteresis losses The return has to be powered 3 1.2.1 Stepper Low energy Very reliable The whole Existing Existing As fast as Scalable at Low cost 360 1 motor consumption actuators exist assembly actuators actuator, actuation will 9 actuating a 9 9 has a non- 9 low 9 9 spiral negligible mechanical wheel size complexity 3 9 1.2.2 SMA Low energy Some The whole Known Low As fast as Scalable at Low cost 306 6 ratchet consumption uncertainty assembly technology mechanical actuation will 9 actuating a 9 exists regarding has a non- 9 complexity 9 9 spiral the behavior negligible 9 wheel of SMA size over 500k 3 cycles 3 1.2.3 Spiral Low energy MTBF equal The whole No specific Low As fast as May require Low cost 342 3 wheel consumption to that assembly technology mechanical actuation several sieps 9 actuated by 9 to the watch has a non- 9 complexity 9 per increment the watch mechanism negligible 9 for larger mechanism 9 size tubes 3 3 1.2.4 Thermal Low energy No known The whole No Low As fast as May require Low cost 268 7 bistable consumption effect assembly applications mechanical actuation several steps 9 system 9 of ageing has a non- of thermal complexity 9 per increment actuating a 9 negligible bistable 9 for larger spiral size systems in tubes wheel 3 this domain 3 9 1.3.1 Stepper The return Very reliable The whole Existing Low As fast as Scalable at Low cost 306 6 motor has to actuator exists assembly actuators complexity actuation will 9 actuating a be powered 9 has a non- 9 9 9 9 rack and 3 negligible pinion size system 3 1.3.2 Rack and The return Some The whole Known Low As fast as Scalable at Low cost 252 9 pinion has to uncertainty assembly technology complexity actuation will 9 actuated by be powered exists regarding has a non- 9 9 9 9 SMA 3 the behavior of negligible ratchet SMA over 500k size cycles 3 3 1.3.3 Rack and The return MTBF equal The whole No specific Low As fast as May require Low cost 270 8 pinion has to to that assembly technology mechanical actuation several steps 9 actuated by be powered of the watch has a non- 9 complexity 9 per increment SMA 3 mechanism negligible 9 for larger ratchet 9 size tubes 3 3 1.3.4 Rack and The return No known The whole No Low As fast as May require Low cost 234 10 pinion has to effect assembly applications mechanical actuation several steps 9 actuated by be powered of ageing has a non- of thermal complexily 9 per increment thermal 3 9 negligible bistable 9 for larger bistable size systems in tubes system 3 this domain 3 3 2.2 Fluid Low energy No known Minimal Few existing Low Very fast Medium Micro- 318 5 moved by consumption effect size applications, complexity setting scalability machining electro- 9 of ageing 9 concems 9 possible 3 techniques wetting 9 regarding the 9 are require manipulation 3 of a column of liquid 1 3.1.1 Electro- Low energy Very reliable Relatively No known Low Slower than Scalable at Low cost 324 4 magnetic consumption actuators exist large risk complexity actuation will 9 membrane/ 9 9 assembly 9 9 3 9 piston 9 pump 3.1.2 Piezo Low energy No known MEMS Known The MEMS Slower than Low Piezo 348 2 membrane consumption effect pumps technology may require actuation scalability actuators pump 9 of ageing exist 9 a de- 3 3 tend to 9 9 velopment be costly effort 3 3 3.2.1 Circular The return Issues may The whole Known Low Slower than Scalable at Low cost 234 10 peristaltic has to arise with assembly technology complexity actuation will 9 pump be powered the wear of has a non- 9 9 3 9 3 the tube negligible 3 size 3 3.2.2 Linear The return Issues may The whole Known Low Slower than Scalable at Low cost 234 10 peristaltic has to arise with assembly technology complexity actuation will 9 pump be powered the wear of has a non- 9 9 3 9 3 the tube negligible 3 size 3 4.1 Thermo- Higher energy No known Minimal Few Low Slower Capillary Low cost 252 9 cappilary consumption effect size applications complexity than width, 9 actuation than of ageing 9 of thermo- 9 actuation scalable, electrowetting 9 capillarity, 3 height not 3 as yet 1 3
(225) The ranking of all the considered solutions, with the aforementioned ranking criteria, is presented in Table 4.2. The five leading solutions are: 1. The stepper motor actuating a spiral wheel comes first in this ranking. It is a very simple solution, relying on a relatively simple mechanism and known actuators. In addition, the manual setting of the indicator can be done very quickly, using a mechanical clutch to disengage the spiral wheel from its gear train. It is only handicapped by its relatively larger size. 2. The piezo membrane pump is second. It has a good ranking due to its low size, robust design and known technology. It is handicapped by a relatively low scalability, possibly higher cost than some other solutions, and development effort. In addition, unless a second actuator is implemented for the manual setting, this function is bound to be accomplished slowly. 3. The spiral wheel actuated by the watch mechanism is third. Note that this solution is displayed indicatively, and will not be pursued here, as it is not the objective of the first phase of the project to develop such a solution. It is however to be noted that the winning solution can also be easily converted in a fully mechanical display. 4. The electromagnetic membrane/piston pump is in fourth position. It has the advantages of the piezo membrane pump, at the cost of a higher size. 5. The electrowetting is in fifth position. This solution is highly seducing for its total lack of mechanical actuator, Its possibility to use the same displacement electrodes for a full closed-loop regulation, and compact size. It also allows a very rapid manual set-ting. However, it is a technology with but little applications in the industry, and there-fore entails a technological risk. 5. The Squiggle driven piston drive is tied for the fifth position. This solution is handicapped by a higher energy consumption, due to its high-frequency piezo actuators and to the necessity to power the return. In addition, such piezo actuators tend to be costly, and it is not fully scalable. Finally, unless a second actuator is implemented the manual setting is bound to be slow with this method. Remark: It is noteworthy that the technological risk has a very high importance in the outcome of the ranking. Should its weight be brought down to 3, following solutions would take the lead: 1. Electrowetting 2. Stepper motor with spiral wheel 3. Piezo membrane pump While the stepper motor and piezo membrane move relatively little, the electrowetting is brought to the first position. The weighting of the technological risk should be determined according to the will to pursue a very novel, albeit risky solution.
(226) The leading solutions are presented in details in the following table.
(227) Detailed Presentation of the Leading Solutions
(228) Stepper Motor Actuating a Spiral Wheel
(229) A schematic representation of this solution is presented in
(230) This solution would require mechanical design in order to reach an optimal configuration and a good setting method. However, all the components are simple and well-known, including the stepper motor.
(231) Piezo Membrane Pump
(232) In
(233) In addition, as the device is self-priming, it would allow for open-loop regulation; at the end of one 12 hours cycle, the liquid can be pulled back in the reservoir by opening the return valves. Then, the pump can be activated until the liquid is detected by a single capacitive sensor placed on its outlet. After this point, the pump can be trusted to provide regular steps during the next 12 hours period.
(234) Note that the capacitive sensor could theoretically be integrated in the device.
(235) Some devices as the Nanopump exist on the market, or are in development. However, it is to be noted that, in order to have a device fully compatible with the desired application, a significant development effort would have to be undertaken.
(236) Electromagnetic Membrane/Piston Pump
(237) A schematic of such a device is presented in
(238) In both cases, the volume of a compression chamber is varied, and two check valves ensure that the flow generated by this variation goes in the desired direction.
(239) One of the main advantages of such pumps is that they generate a volumetric flow; the ad-vance of the liquid in the indicator could therefore be controlled by an open-loop system, pro-vided that the system is recalibrated after each 12 hours cycle.
(240) However, in case of a manual setting of the device, the level is bound to lag behind the ap-plied manual setting, if the device is not heavily over-dimensioned.
(241) In addition, in this case, the return has to be powered, or an additional system has to be implemented that releases the check valves to allow a return of the liquid thanks to the reservoir return spring and/or head pressure generated by the system.
(242) Electrowetting
(243) The electrowetting is a phenomenon where a normally hydrophobic surface loses its proper-ties and becomes hydrophilic. This is presented in
(244) A schematic of such a display is presented in
(245) Pictures from a test involving the displacement of a droplet of water in silicone oil are presented in
(246) Most of the published work, as yet, involves the displacement of droplets of water, and not of bulk, as would be required to displace a column of liquid in the case of the liquid display. However, the display behavior can also be achieved by the displacement of a single droplet, such as presented in
(247) This data intends to display some of the so far demonstrated capabilities of the electro-wetting. As was explained in the ranking of the solutions, a development effort is still re-quired to reach a display such as specified for the liquid indicator. Nevertheless, should it prove functional, this technology might allow for a very rapid and low-consumption device.
(248) Squiggle Driven Piston
(249)
(250) The initially proposed solution is believed to be handicapped by several issues: The energy consumption: for piezo actuators used at high frequency (unlike the actuator of the piezo membrane pump, for instance), the hysteresis of the piezoelectric material takes a high importance, and diminishes the overall efficiency of the actuator by generating a heating. In addition, the return would have to be actuated with this solution, as the actuator has a high braking torque that would prevent the return spring from pulling the liquid back The manual setting speed: unless the actuator is highly over-dimensioned, it will not be able to follow quick changes in the display done manually by the user The scalability: unlike electromagnetic actuators, piezo actuators are not scalable at will. The small displacement of the piezoelectric material itself would generate huge tolerance challenges for larger drives. The cost: piezoelectric actuators tend to be costly devices
(251) However, as it relies on an existing product, such an actuator could be tested with relatively little investment and adaptation, with respect to a spiral wheel system, for instance.
(252) Detect Liquid Position
(253) Solution Proposals
(254) The tree of solutions for the detection of the liquid position is presented in
(255) These solutions are discussed in detail in the following table. Two solutions are a priori set aside as non-practical: An inductive sensing of the liquid column would require a ferrofluid, which would prevent having various display colours The optical sensors would be complicated in the desired scales, and sensitive to the ambient light The vibration sensor would require a complex apparatus, and its function might be perceived by the user
(256) In addition, it is to be noted that a compensation for the temperature may have to be done if an indirect sensor is used with a liquid-gas interface.
(257) TABLE-US-00006 ID Name Description Advantages/disadvantages 1.1 Capacitive A single or multiple Simple direct reading of the sensor electrodes are liquid level placed on the tube. Linear variation of the The capacity indicates capacity value the progression Possibly affected by external of the liquid electrical fields 1.4 Resistive Multiple electrodes Direct reading of the liquid sensor are placed in the level tube. The liquid May present a technical connects them challenge to assemble together 2 Open- The actuator provides Simplest solution loop a sufficient Requires a calibration regulation precision to be able routine to avoid adding errors to avoid using a Would fail to react to sensor changes in the environment, should it be necessary 3.1 Inductive The actuator displaces Mechanically simple solution sensor a ferrite in a Already in use in many on coil. The inductance precision devices actuator of the coil is measured and indicates the position of the actuator 3.2 Encoder An absolute Simple, exact reading on encoder is placed on of the position actuator the actuator Requires a more complex apparatus than the inductive sensor 3.3 Pressure The pressure in the Compact sensors exist sensor compression Would require a calibration chamber is measured, for the temperature and indicates the progression of the liquid
(258) TABLE-US-00007 TABLE 4.3 Evaluation criteria for the liquid sensing methods Ranking ID Criterion Description Weight 1 3 9 1 Sensitivity to Risk of variation of the display 9 The sensor is highly Some sensitivity exists, The sensor environmental parameters with environmental parameters sensitive but can be compensated is insensitive to the environment for to the environment 2 Robustness to ageing MTBF 9 MTBF << 4 years MTBF ~= 4 years MTBF >> 4 years 3 Max likely error Maximal error that can have a 9 >1 step ~=1 step <1 step significant probability of appearing on the display 4 Complexity Overall design complexity of the 3 Very complex sensor Moderate complexity Simple system device Remarks: A sensitivity to environmental parameters is specified only if the sensing method is inherently sensitive, with no possibility of avoid this sensitivity by selecting an appropriate interface, for instance. For all the considered indirect sensors, as well as for the open-loop regulation, it is considered that the actuator that displaces the liquid is volumetric, i.e. that certain position of the actuator corresponds to a position of the liquid column. This is taken as assumption as no pressure generators made it past the selection of the actuators.
(259) The ranking of the selected solutions is presented in Table 4.4
(260) TABLE-US-00008 TABLE 4.4 Ranking of the liquid level sensors Sensitivity to environmental Robustness Maximal parameters to ageing likely error Complexity Importance Ref Name 9 9 9 3 TOTAL RANK 1.1 Capacitive sensor Insensitive: full No known closed-loop: Very simple 1 closed-loop issues error inferior to system 1 step 9 9 9 9 270 1.4 Resistive sensor Insensitive: full closed-loop: More complex 4 closed-loop error inferior to system, regulation 1 step involves electrodes in the liquid 9 1 9 3 180 2 Open-loop Insensitive for No issues on error ~=1 step Very simple 3 true volumetric sensing side, system dispensers particular caution required on actuator side 9 6 3 9 189 3.1 Inductive Insensitive: the No known error ~=1 step Very simple 2 sensor on displacement issues System the actuator of the liquid is tracked 9 9 3 9 216 3.2 Encoder on Insensitive: the No known error ~=1 step Very simple 2 the actuator displacement issues system of the liquid is tracked 9 9 3 9 216 3.3 Pressure sensor Very sensitive, Possible drift Large error Complex 5 temperature havelreference possible in sensor, has to variations to be of the pressure case of integrate compensated miscalibration temperature sensor as well 1 3 1 1 48
(261) The results are the following: The capacitive sensor is the preferred solution, as it allows for a reliable closed-loop control of the position of the liquid column, while relying on a relatively simple technology The indirect sensing methods come in second position. Both are simple, but may lead to slightly higher errors, as no closed-loop regulation is done The open-loop regulation comes in third position. It may present an error, and particular caution has to be taken so that the dispense per step of the actuator does not change with the time. However, its simplicity is a great advantage.
(262) These three first solution groups will be presented in detail in the next section. The resistive sensor will not, as it has similar performances, while it has a significantly more complex de-sign.
(263) Detailed Presentation of the Leading Solutions
(264) Capacitive Sensor
(265) Two possible implementations of the capacitive sensor are possible; A single-electrode sensor, where the liquid level is inferred from the analogical value of capacity measured across the whole tube A multi-electrode sensor, where the liquid level is determined as a digital value, using 144 electrodes, for all the time steps
(266) The first solution would allow using a simpler electronics circuit, but might prove challenging to calibrate due to the sensitivity of the analog circuit to the environmental parameters. The second, however, would be an extremely robust solution. Both solutions are presented in
(267) The robustness of the second implementation, as well as its compatibility with the electrowetting solution, makes it a preferred one.
(268) Inductive Sensor on the Actuator
(269) The inductive sensor placed on the actuator measures the position of a ferrite in a coil, by measuring the inductance of this coll. It is presented schematically in
(270) Such sensors are already widely used and provide very reliable results. Recent work at Helbling allowed the measurement of XXX [mm] displacements using an inductive sensor,
(271) Encoder on the Actuator
(272) An encoder is a simple system that provides the absolute position, or the displacement, of a rotating actuator. A schematic of such a system, as well as an encoder wheel for an absolute positioning, are presented in
Preliminary Calculations
Environmental and User Constraints
During Use Temperature: [10; +40] C. Ambient Pressure: [0-3000] m above sea level Sunlight aging
Liquid: Gas diffusion Surface tension variations Stability versus bubble point (shocks, vibrations, pressure, temperature shocks, reset mechanism
Design Pending: Shocks: 1 m fall on hardwood Vibration Current magnetic field resistance <4800 A/m Loads on display Water resistance, corrosion, condensation Display sealing
Thermal Expansion Calculation
Thermal Expansion of Materials
(273) Ambient temperature is an external parameter that directly acts on the system and on liquid in the display tube and therefore on its accuracy for time display. Effect is increased for a bigger reservoir volume attach to a small display capillary. Parts such as liquid container, display tube and the liquid itself must be considered along with the 2.sup.nd liquid container for a liquid-liquid scenario. Applicable temperature range: C. [10;+40]. Typical thermal linear expansion coefficients of materials and liquids [K.sup.1] Invar: 210.sup.6 Glass: 10-7010.sup.6 PMMA, PC: 50-10010.sup.6 PUR: 50-8010.sup.6 PP: 100-15010.sup.6 LDPE: 28010.sup.6 PVC: 6010.sup.6 Typical volume expansion coefficients of liquids [K.sup.1] Quicksilver: 18010.sup.6 Water: 20710.sup.6 at 20 C. (anomalous expansion) Ethanol: 75010.sup.6 Ether: 170010.sup.6 Glycerol 50010.sup.6 Gasoline: 90010.sup.6 Silicone Oil: 117010.sup.6
(274) Liquids volume expansion coefficient is more or less 3 times greater than a however water for example is highly none linear.
(275) Matching of materials and liquids will be defined later on depending on the selected design embodiments. Criteria such as viscosity (versus a pumping device), surface tension, miscibility, freezing temperature and stability over the indicated temperature range.
(276) Calculations will show effect of a liquid with a coefficient of 50010.sup.6 [K.sup.1] a reservoir in PP ( 12510.sup.6 [K.sup.1] (or 3=37510.sup.6 [K.sup.1])) and display tube in PVC (6010 [K.sup.1]). Mismatch is of about 12510.sup.6 [K.sup.1].
(277) Calculations for a PP Reservoir
(278) The graph in
(279) Vtube is the maximal liquid volume in display tube (length 120 m, diameter 0.5 mm giving 0.024 mL).
(280) Curves confirm that for a relative bigger reservoir volume, temperature coefficients mismatch between casing and liquid, induces a bigger inaccuracy. Effect is widely increased for a capillary display tube.
(281) Reservoir volume is linearly scaled to the tube volume. If tube diameter is big, reservoir is scaled up to match volume. Therefore, offset in tube due to temperature does not depend on tube diameter. Following equation expresses the offset length versus a reservoir volume depending on display volume. P is the parameter starting from 1 (minimum liquid volume for display tube) to 5 (Reservoir contains up to 5 times the display volume) and Ltube: 120 mm.
(282)
(283) And curves are displayed on the graph in
(284) As liquids and solids are considered as incompressible, gases are compressed following the ideal gas law.
Conclusions
(285) Offset in display due to temperature is linear to the Volume and corresponding channel diameter. Volume must be minimized while tube diameter must be maximized, ideally, liquid volume matches required display volume (120 mm long channel and reading confort), A compliant chamber is required in case of liquid/air (linear channel) or a double liquid/liquid interface (close-looped channel) Reservoir's material thermal expansion coefficient could match with liquid's thermal expansion coefficient.
Thermal Effects on Gas
(286) Gases are contained in the display chamber and decompression chamber in case of a liquid/gas interface. They follow the ideal gas law.
P.Math.V=n.Math.R.Math.T
(287) For an isochoric process (no material or liquid dilatation) a gas submitted to a temperature change of 25 C. centered around 15 C. sees a pressure change of 8.7% that directly interacts with the compliant part of the design.
(288) Gas Dissolution and Vapor Pressure
(289) In the case of a liquid-gas display with rigid compression chamber, some gas would get dis-solved in the liquid as the display advances. This gas would be allowed to outgas after the re-set. The goal of this section is to determine whether there is a risk of a bubble appearing in the display and cutting the display in two.
(290) The number of moles of gas dissolved in a given amount of liquid, at a given pressure, is calculated as:
n.sub.distributed=P.Math.V.sub.liquid.Math.k.sub.H
(291) In this equation, k.sub.H is a constant, dependent on the liquid and on the gas.
(292) The pressure reached in the compression chamber when the display is at the end is calculated as:
(293)
(294) The total volume of liquid available in the system is equal to the reservoir volume. The reservoir volume itself can be expressed as:
V.sub.reservoir=.sub.2.Math.V.sub.tube
(295) Therefore, the number of moles that are able to degas after the reset can therefore be calculated as:
(296)
(297) The corresponding volume can then be calculated using the law of the perfect gases, that states that:
(298)
(299) It is visible that this last expression relies on three parameters: The volume of the tube The ratio between tube and decompression chamber volume The ratio between tube and reservoir volume
(300) If we do not want a bubble to appear in the display, that would remain there, a criterion can be that the volume of degassing gas should not occupy a spherical bubble of a diameter equal or superior to the tube diameter. This way, if the bubble is smaller than the tube, it is likely that it will migrate towards the reservoir or the decompression chamber, thus not being visible in the display. Therefore, we want that:
(301)
(302) This calculation was done for a range of input parameters, and considering the solubility of helium in water. Helium's solubility in water is: K.sub.H_He=3.7.Math.10.sup.4 [mol/l.Math.atm]
(303) This is a very low value (air: k.sub.H=7.8.Math.10.sup.4, ammonia: k.sub.H50). The result of the calculation is presented in
Conclusions
(304) It is not possible, under the considered assumptions, to have an outgassing bubble of a diameter inferior to the tube's Even bubble/tube ratios of 2 restrict to very large tubes, large chamber volumes and relatively small reservoirs Under these assumptions, it appears difficult to grant that no bubble will disrupt the liquid display This tends to indicate that a liquid-vacuum or liquid-liquid display should be preferred
Energy Budget Calculation
(305) Market available coin cells of Lithium/Manganese and Lithium/CarbonMonofluoride provide a nominal voltage 3V (End point 2V) and a battery capacity of about 100-600 mAh. Battery cells models CR2025 through CR2450 and BR, with outer dimensions 2.5 mm20 mm to 5 mm24.5 mm.
(306) Following calculations shows the available energy budget for 2 years with a single coin cell of 3V (end voltage 3V) and 210 mAh (in parentheses worst case): Amount of 5 min strokes: 210400 (<1 s) Amount of 12 hours return strokes: 1461 (<30 s) Amount of adjustments (5/months): 120 (<5 s)
Giving: Steps lifetime: 70.675 hours, worst case Steps lifetime with a mechanical return (actuator not active during reset): 58.3 hours
(307) Calculation for the prototype piezoelectric actuated micromotor Squiggle chosen for the initial prototype URS: Power consumption: 330 mW Giving a current consumption: 110 mA Squiggle total life time: 210 mAh/110 mA=1.9 hour or only 2.7% of expected life time
(308) Values show that energy budget is not in the same order of magnitude than the consumption budget. Squiggle could be driven at a lower power consumption but even with 10 times less power lifetime would only be extended to 27%. Datasheet indicates a minimal driving power of about 150 mW for a 15 gf axial load to achieve a 1 mm/s displacement.
(309) With defined energy budget given by 1 battery cell, theoretical available energy for each step is (worst case): Coin cell energy: 210 mAh3V=2270 J Mean energy consumption: 10.7 ml Mean power consumption: 8.9 mW (1 s strokes, 30 s reset strokes, 5 s adjustments)
(310) For the worst case conditions, more than 82% of actuation time is in the clock function 5 min steps (1 s actuation) and can be significantly reduced with a shorter actuation method. In this calculation 17% are the remaining actuator resetting time which could also be greatly reduced according to selected design (pressure free, compliant chamber). Adjustments are negligible.
(311) Design must consider space available for additional coin cell (doubling capacity) and reduce as much as possible actuation time for steps and resets. Design could also implement a mechanical-based energy storage in a spiral spring for mechanical reload, nevertheless actuation must work against spring reload.
(312) Other functions requiring electrical energy not included in this calculation: Microcontroller Position sensor (min. min, more during adjustments) Digital clock Backlight LED (1/day, 10 s per use, 2.03 hours/2 years) Button indicator low consumption blue LED (12 hours a day, 8760 hours/2 years)
LED Power Consumption:
(313) Market available low consumption LEDs need a nominal voltage of 2.2V and a current of 1 mA giving a power of 2.2 mW. Button LED would have an energy consumption of 1388 J (!) Backlight LEDS (3V nominal, 20 mA): 438 J
(314) Therefore, LED button light must be redefined in duration time and intensity in order to reduce its consumption. Energy budget for actuator would be less than 20% of capacity.
(315) Pressure Calculation
(316) In the case of a display with a liquid/gas interface, and a rigid decompression chamber, the pressure will augment linearly while the liquid advances, as the gas gets compressed in the compression chamber. The final pressure will depend on two parameters: The section of the tube, that defines the amount of gas that has to be compressed. The volume of the decompression chamber
(317) The final pressure can therefore be calculated as:
(318)
(319) The final pressure in the compression chamber as a function of these parameters is presented in
(320) As it is visible in these figures, large pressures can easily be reached. This would both lead to higher energy consumption in the actuator, and higher mechanical requirements for the indicator. Actions that can be taken to limit these constraints are: Maximize the decompression chamber volume Increases the overall size Minimize the tube section May affect the visibility Use a liquid-liquid interface Requires one compliant reservoir at each end of the tube Alternatively, an elegant solution can be found with the tube making a loop This solution would not require any kind of reservoir space
Piston with Rigid Decompression Chamber Force Calculations
Piston Reaction Force
(321) For a system with a piston, and a liquid-gas interface, the force acting on the piston will vary linearly with the progression of the liquid in the indicator. This, in turn, will be converted to a force that depends on the section of the piston, which can be tube written:
(322)
(323) The maximal force acting on the piston, as a function of the tube diameter, chamber volume and piston diameter, is presented in
(324) It is visible that on a large part of the graph, the maximal force does not exceed 1 [N], which is encouraging for the dimensioning of the actuator.
(325) Piston Overall Stroke Length
(326) The piston stroke, as a function of the piston diameter and tube diameter, is presented in
(327) Mechanical Power Required
(328) The mechanical power is defined as:
(329)
(330) With d.sub.stroke the distance that has to be provided by the piston for one 5 minutes increment, d.sub.overall_stroke the previously computed overall stroke length of the piston, and t.sub.stroke the stroke duration defined as 1 [s]. As the actuator force rises linearly with the progression of the display, half of the maximal calculated force is considered to be the average required force.
(331) The required electrical power can then be computed as:
(332)
(333) With .sub.total the overall efficiency of the system, considering both electrical and mechanical power losses. Isosurfaces of power consumption can then be drawn, such as presented in
(334) Considering an overall efficiency under 30% to set a reasonable limit for the average energy consumption, one reaches a value of 3 [mW]. Remark: For the calculation of the maximal allowable power consumption, the assumption is taken that the return is done using the pressure generated during the forward motion, i.e. that the actuator does not have to be activated for the return.
(335) It is visible that the trend for the power consumption is not the same as for the force. This is due to the fact that, while larger pistons require more force, their stroke distance is greatly reduced.
(336) Piston Return Time Vs. Return Force
(337) A schematic representation of a liquid-vacuum system is presented in
(338) The flow in a tube, under a certain pressure differential, and assuming that the flow is laminar, is calculated as:
(339)
(340) Where R.sub.tube is the fluidic resistance of the tube to the advance of the liquid. It can be calculated by Poiseuille's law as:
(341)
(342) If we consider the complete return of the liquid, from the completely filled display, the fluidic resistance will drop steadily with the advance of the liquid. The average fluidic resistance will be equal to that of a tube half the total length of the tube. However, if the interface is a liquid-liquid one, the fluidic resistance will not change with the advance of the liquid. Following speeds are therefore calculated for both cases:
(343)
(344) The return speed of the liquid therefore depends on four parameters: The return spring force The tube radius The viscosity of the liquid The piston radius
(345) The maximal specified time for the return is of 30 [s]. However, this might prove insufficient for a manual setting of the device, as the user would not have a direct feedback of the setting, which might prove necessary.
(346) Isosurfaces of return times as a function of the tube and piston radius, and of the return force, are presented in
(347) Spiral Wheel Torque Calculations
(348) General Spiral Formulae
(349) The forces acting on the spiral at any given time are presented in
(350) is calculated at any point as:
(351)
(352) The required torque is therefore written as:
M=F.Math.tan(+).Math.r()
Constant Torque Spiral Calculation
(353) If a rigid compression chamber is to be used, the spiral shape has to be adapted accordingly, in order to keep the torque on the drive constant. If a logarithmic spiral were used in this case, the torque would augment while the display advances, which would require implementing a drive that would be overdimensioned over most of the stroke distance, in order to be capable of providing enough torque at the end of the stroke.
(354) The generalized spiral system is presented with some of its key values in
(355) The pressure in the compression chamber can be written as:
(356)
(357) We want in this calculation to have a constant torque on the drive. As seen in the previous section, the torque is calculated as:
M()=F().Math.tan(()+).Math.r()
(358) In order to solve this equation, we take that, the contribution of the friction is null. We know that , the angle of the spiral, can be calculated as:
(359)
(360) Therefore, the torque can be calculated approximately as:
(361)
(362) A constant torque means that we want the derivative of the torque as a function of the angular position of the spiral to be zero. Therefore:
(363)
(364) As the force depends on the angle, this leads to a complex second order differential equation. Should a solution involving a spiral wheel, and a liquid-gas interface be chosen, the shape of the spiral would be computed numerically. Remark: Note that, if any shape of spiral but an Archimedean spiral is used, the step size to be performed by the motor will not be constant along the movement of the piston, for the distance increment of the spiral will not be constant with the angle.
Archimedean Spiral Calculations
(365) The Archimedean spiral is one of the simplest shapes, with as equation:
r()=a+b.Math.
(366) One such spiral is presented in
(367) The Archimedean spiral has the property that the spiral slope a decreases with the progression of the angular position , which in turn diminishes the required torque. It is hereafter pre-sented as a possible solution for the situations where gas has to be compressed in a rigid chamber.
(368) As calculated in the precedent chapter, the torque to be provided by the actuator for a general spiral compressing gas is:
M()=F().Math.tan(()+).Math.r()
(369) In an Archimedean spiral, the spiral slope angle is calculated as:
(370)
(371) While the torque is:
M()=F().Math.tan(()+).Math.r()
(372) Neglecting the effect of the friction, it is possible to write:
(373)
Torque Calculation for a Liquid-Gas Interface
(374) With the force calculations established in 5.9.2, we can write:
(375)
(376) In our specific case, the spiral will have only one turn. The parameters of the spiral therefore be defined as follows: a is the minimal radius of the spiral, which has only a design importance b=d.sub.overall_stroke/2.Math.
Therefore, as:
(377)
(378) It is remarkable that for an Archimedean spiral, if the friction is neglected, the torque characteristic does not depend on the geometry of the spiral. This can be explained as, if the spiral has a high slope, the stroke of the piston will be longer, meaning that its surface will be lower. This in turn will lead to a lower pressure being applied on the piston surface, which compensates for the high slope. Remark: Note that the volume of the reservoir does not have a role in the calculation, as it is by definition equal to the volume of the tube. The reservoir will merely have to be scaled according to the tube dimensions.
(379) The last equation can be simplified by presenting the chamber volume as a function of the tube volume, such as:
(380)
(381) It is noteworthy that the torque still depends on the absolute value of the tube diameter. However, the ratio alone is important regarding the variation of the torque with the angular position.
(382) The same curve is represented as cuts for different ratios in
Conclusion
(383) Using an Archimedean spiral would simplify the motor control, as each motor position increment would correspond to a constant liquid level increment However, this spiral geometry would require a variable torque, depending on its angular position Only if the compression chamber has more than twice the volume of the tube is it possible to keep the torque stable with an Archimedean spiral Whether this is possible will depend on the size specifications of the device Should the device be more compact, a constant torque spiral should be used Alternatively, using a liquid-liquid or liquid-vacuum interface allows circumventing this issue
Torque Calculation for a Liquid-Liquid Interface
(384) In the case of a liquid-liquid or liquid-vacuum interface, the force acting on the piston is considered constant. The torque can in this case be calculated as:
(385)
(386) It is visible that the torque is constant, and depends only on the overall stroke of the spiral. The force will be determined as the minimal force ensuring a rapid enough return of the liquid in the reservoir, with the calculations established in 5.8. As was then written, the return spring force can be calculated as a function of the desired return time as:
(387)
(388) Therefore, the torque can be calculated as:
(389)
(390) This is a truly remarkable result. The required torque in this situation depends only on the viscosity of the considered fluid, and on the desired return time, the tube length being given. Remark: For a liquid-vacuum interface, this torque would be divided by two, as is the average fluidic resistance of the tube during the return of the liquid in such a case
(391) This in turn will lead to a lower pressure being applied on the piston surface, which compensates for the high slope.
(392) It is visible that the required torque depends directly on the viscosity of the liquid. The resulting required torque for water and silicone oil is presented in
Electrowetting
Power Consumption
(393) The schematic of the electrowetting principle is presented in
(394) The value of a planar capacitor is calculated as:
(395)
(396) In our case, the electrodes are rectangular, and the capacitor is constituted of two consecutive layers (insulation and hydrophobization). The hydrophobization layer, however, is too thin to provide an electrical insulation. The properties of the insulation layer are:
(397) TABLE-US-00009 Layer Material Thickness Dielectric constant Insulation Parylene C 800 [nm] 3.15.sup.2 The size of the electrodes can be determined as follows: 2 http://www.vp-scientific.com/parylene_properties.htm Length=0.833 [mm].fwdarw.120 [mm] divided in 144 electrodes Width=1 [mm], assumption: .sup.1R. B. Fair, Digital microfluidics: Is a true lab-on-a-chip possible? Microfluidics and Nanofluidics, vol. 3, pp. 245-283, 2007, available on: http://microfluidics.ec.duke.edu//publications.html
(398) The capacitor value is then approximately calculated at C=29 [pF]. This value corresponds to the typical values in the literature, and is also a value easily measurable by the ordinary capacitive sensing chips.
(399) A first assumption of the power consumption for one step increment, assuming that the capacitor gets completely charged in the process, can then be done with the following:
(400)
(401) The goal is to do the displacement with the minimal possible voltage. If one considers the results presented in
Conclusion
(402) The value of power calculated before should be taken as an indicator of order of magnitude Refined calculations and tests should be done to confirm this value. However, the power appears to be extremely low This order of magnitude is confirmed in the literature.sup.4. To this consumption should be added the consumption of the electronics .sup.4op. cit.
Embodiments Representation and Rankin
Morphological Boxes
(403) The morphological boxes method aims to combine solutions presented for the different functions of the device, in order to generate complete concepts. A summary of the retained solutions, as well as the global combinations, are presented in
(404) As it is visible, one concept was designed per actuation method, as this function is at the core of the device. Five different concepts are therefore presented hereafter.
(405) Note that, while the liquid column sensing is quite dependent to the chosen actuation method, it is not so for the interface. The proposed interface can still be changed, for some of the proposed concepts.
(406) Solution Tables
(407) Fife different concepts are presented in
(408) Solutions to be Pursued
(409) In the latter table, two solutions stand out: The spiral wheel solution Simple, known mechanics Can be adapted to a mechanic watch Can be driven with a low-cost stepper motor Is fully scalable Open-loop control possible The electrowetting: Technologically interesting Very compact Very low power consumption Possibly implementable in a low cost display
(410) A rough design of the first solution will be done shortly. The electrowetting solution will be kept in standby for the time being, for a possible later implementation.
(411) Preliminary Design
Introduction
(412) This section presents preliminary designs of the two leading solutions presented in the latter chapter. These designs are not optimized, they are merely technical demonstrators.
(413) Part Assumptions presents the parameters that are assumed, for practical reasons or to simplify the calculation
(414) Part Preliminary design selections presents the calculations that lead to the other parameters. The final design, after optimization, should be significantly more compact and energy-efficient.
Embodiment 1Spiral Cam
Assumptions
(415) As no full optimization will be done in this phase, some parameters will be assumed. They are presented in the following table:
(416) TABLE-US-00010 ID Object Assumption Explanation Tube inner diameter 1 [mm] easily available Tube material Polyurethane easily available high CTE Reservoir material PET easily available high CTE Liquid #1 Water easily available low viscosity low thermal expansion Liquid #2 Heptane colorless easily available low viscosity similar density as water non toxic Dye Sulforho- easily available damine B strong color (kiton red) fully soluble in water, but not in heptane K2 2 relatively low while (ratio between allowing for an easy reservoir assembly and tube diameter) Movement 6 8 easily available watch low-cost movement, representative of according mechanical and to FIG. 68. electrical performances of watches
Off the Shelf Movements
(417) Stepper motors are widely used in the watchmaker industry with mainly the Lavet motor as after its inventor name. Several off the shelf watch movements are available on the market with following main characteristics: Torque: 5-18 Nm on second shaft to max 1-3 mNm on hour wheel after gear train re-duction. Nominal voltage: 1.5V Typical consumption: 2 A (no load) Designed with a battery silver oxide 28 mAh, expected lifetime: <2 years. Price per Mio parts/year: 0.45 (plastic) to 2.25 USD (metallic)
(418) Movements cannot address display tubes of variable lengths. Examples are shown in
(419) Low cost plastic and metallic watch movement typically have a gear train that is addressing the seconds wheel, the minute wheel (optional) and hour wheel. Design is also sometimes including a friction clutch allowing to adjust time (hours and minutes) with help of setting stem without turning the motor.
(420) Design of watch movement is as illustrated for a digital quartz watch in
(421) Low cost plastic and metallic watch movement typically have a gear train that is addressing the seconds wheel, the minute wheel (optional) and hour wheel. Design is also sometimes including a friction clutch allowing to adjust time (hours and minutes) with help of setting stem without turning the motor.
(422) The hour wheel is of interest as it is on the top of movement assembly and can directly be connected to the spiral cam for the device. Movement has already a dimension of 24 hours/day and can be easily adapted for a demonstrator design.
(423) Time Adjustments with an OEM Watch Movement:
(424) For a market available watch, stepper motor continuously increments time giving a minute resolution of 6/seconds, 6/minutes and 15/hour for 24 hour cycles. In case of adjustments time is relatively adapted to new time by acting on hour and minutes gear train in a 12 hour time resolution. Stepper motor will then increment time with new relative time indication.
(425) For the analog liquid watch embodiment following considerations must be regarded: Time is relatively adjustable in a 24 hour time range (12 hours for display, 24 hours for button LED indicator). Time increments are not in open loop as every 12 hours a reset occurs and must match the 6 am or 6 pm value. In this regard, coupling over liquid display and relative hour wheel must perfectly match. (open loop time display) Liquid display cannot be scaled according to variable channel length unless piston size and reservoir are adapted during device assembly
(426) Considerations are identical in case of a fully mechanical watch movement (ETA, lemania, . . . ) integration. Energy budget to be confirmed. Preliminary design focuses on a low cost plastic watch movement.
(427) Preliminary Design Selections
(428) Reservoir Construction
(429) The reservoir is the most critical part of our system. The key criterion is the linearity of the display with the advance of the piston in the reservoir; this linearity would be perfect with a piston running in a straight cylinder, but is challenging to achieve even with bellows reservoir. In addition, as we are bound to run with relatively low forces, the reservoir itself should not have a spring rate.
(430) For this reason, the choice is on a design with a piston, and a sealing done with a rolling diaphragm. This way, the linearity is kept at its maximum with the piston actuation, while the sealing is granted by the rolling diaphragm.
(431) Reservoir Dimensions
(432) The return force required for the reservoir spring depends on: The desired return time The capillary force, due to the surface tension at the interface of the two liquids
(433) Forces for certain return times were calculated in earlier part. The effect of the capillarity is here integrated. The capillary force is calculated as:
F.sub.capillary=2.Math..Math.r.sub.tube.Math..sub.water-heptase cos(.sub.contact)
(434) Following values are taken for the unknown parameters in this equation: .sub.water-heptase=51 [mN.Math.m.sup.1].sup.5 .sub.contact=45.fwdarw.assumed value .sup.5http://www.kayelaby.npl.co.uk/general_physics/2_2/2_2_5.html
(435) The capillary force in a 1 [mm] diameter tube is therefore of 94 [N]. This force is negligible with respect to the other contributions.
(436) If we consider a cylindrical reservoir, the return spring force and reservoir height, as a function of the reservoir diameter, are presented in
(437) Three different designs of this embodiment will be developed: 11 [mm] reservoir diameter, 1 [mm] stroke, and round display 5 [mm] reservoir diameter, 4.5 [mm] stroke, and round display 5 [mm] reservoir diameter, 4.5 [mm] stroke, and linear display
(438) These two reservoir designs are developed because, regarding the cluttering aspect, a flat reservoir seems to be more appropriate. However, a flat reservoir means a short stroke, which imposes high tolerances on the cam wheel. For instance, the first design, with a 1 [mm] stroke, has a 6.9 [m] vertical displacement of the piston per time step. This is critical regarding the tolerances of the wheel.
(439) Note that, for all the cases, an average return spring force of 50 [mN] will be considered. This is superior to the requirement, but it would be difficult to reliably control the force of a spring with a nominal force of 10 [mN].
Embodiment 1 Flat
(440) Design Presentation
(441) The embodiment 1 flat is presented in
(442) A side view of the assembly is presented in
(443) Reservoir
(444) A cut through the reservoir is presented in
(445) Once again, the design is made such as to be easily machined. It does not represent an optimum.
(446) Cam Wheel
(447) A view of the cam wheel alone is presented in
Embodiment 1 Long, Circular
(448) Mechanism
(449) A top view of the embodiment 1 with long reservoir is presented in
(450) It is noteworthy that the configuration with a long reservoir allows for a more compact overall packaging, which was unexpected. All the components of the display are integrated within the 44 [mm] diameter of the display, and the assembly has an overall lesser thickness, even in this unoptimized case. In addition, no added volume has to be granted to allow for the stroke of the piston.
(451) Packaged View
(452)
Embodiment 1 Long, Linear
Variant 1
(453) The linear display of the embodiment 1 is presented in
Embodiment 1 Long, Linear, Variant 2
(454) Another was to implement the linear version of the embodiment 1 in a low-cost watch, while circumventing the limitations imposed by the need to close the bracelet, would be to build it into a flexible bracelet watch, such as the one presented in
(455) An implementation of the spiral cam mechanism in this design is presented in
(456) The device would be manufactured to different sizes, in order to fit different users.
Embodiment 1, S Shaped
(457) Based on the latter, bracelet design, a variation with a S shaped display is presented in
(458) The display itself should be of a stiffer material such as to keep its shape. Note that this could also be achieved by embedding the flexible tube in a harder display casing, that could also bear the time marks.
(459) Torque Requirements for Embodiment 1
(460) Forces Acting on the System
(461) In a generalized piston case, the forces acting on the piston are presented in
(462) The force of the spring is defined as 50 [mN].
(463) The force of the sealing has to be estimated. Considering that the pressure at the interface between the sealing and the piston is of 0.5 [bar], in order to grant a sufficient sealing, and considering that the sealing has a 1 [mm] inner diameter, and a 1 [mm] height, the radial force applied on the piston is of 0.157 [N]. Taking a worst-case friction coefficient between the rubber of the sealing and the Teflon of the piston of 1, this leads to 157 [mN] of additional force on the piston.
(464) Torque Calculation
(465) As presented in part 5.9.1, the torque on a spiral is calculated as:
(466)
Flat Design Torque Requirements
(467) In our case, following values can be used: F=200 [mN], considering the spring and the friction h.sub.stroke=1 [mm] r=14.5 [mm] =0.05, considering a steel cam wheel, and a Teflon piston
(468) This leads to a required torque of: M=176 [Nm].
(469) Long Design Torque Requirements
(470) Following parameters are to be used for the long design: F=200 [mN], considering the spring and the friction h.sub.stroke=4.5 [mm] Spiral equation: r(theta)=2 [mm]+4.5 [mm].Math.theta/(2.Math.) =0.05, considering a steel cam wheel, and a Teflon piston
(471) The torque as a function of the angular position of the wheel is therefore presented in
Global Results, with Different Friction Coefficients
(472) The torques for both embodiments are presented in the following table:
(473) TABLE-US-00011 Mean torque Teflon-steel, WC-WC, WC-steel, = 0.05 = 0.2 = 0.4 Flat design 176 [Nm] 595 [Nm] 1100 [Nm] Long design, circular 187 [Nm] 324 [Nm] 520 [Nm]
(474) It is noteworthy that the flat design requires a lower torque than the long design for the lowest friction, but a higher torque with the other friction coefficients. This can be explained as follows; the torque M is calculated as:
M=F.Math.tan(+).Math.r()
(475) In addition, the term tan(+) can be decomposed as:
(476)
(477) Therefore, if the angle is larger, as it is the case with the long design, an increase of the friction angle will have a lesser impact on the overall result,
(478) However, the torque values are reasonable for both embodiments, and both considered friction coefficients. As a comparison, the ETA 802.001, 68 watch movement, has a typical torque on the minute shaft of 250 [Nm]. The torque on the hour shaft, not considering the friction, should be 12 times that. A large margin therefore exists.
(479) The same movement has a typical current consumption of 0.95 [A], Therefore, a 16.6 [mAh] capacity of battery is required to power the movement for two years (not considering the energy consumption of other elements, such as the LED). Remark: Calculations were done considering tungsten carbide (WC) as the Teflon piston would risk to wear off over the life of the device, especially considering a high-end device that should have a high durability. A sapphire-sapphire interface would also have a low friction, but machining the cams out of sapphire would be challenging. Tungsten carbide, however, is almost as hard as sapphire, and its machining is known, as many drill bits are machined out of this material.
Embodiment 2Electrowetting
Introduction
(480) The second embodiment relies on a novel actuation technique, on which significant testing and de-sign effort is required. This embodiment merely represents the cluttering that the whole system would generate, with its main components.
(481) Driving Circuit
(482) A schematic representation of a simplified driver circuit for the electrowetting display is presented in
(483) This system requires only two parameters to work, namely: The clock signal CLK, that indicates when to switch The direction DIRECT, that indicates in which direction the droplet should be moved
(484) The electrodes themselves would be connected as it is schematically represented in
(485) Two more components should be mounted downstream of this circuit, for each electrode group: One gate mounted as an astable, in order to generate a finite length pulse One relay to apply the driving voltage on the electrodes
Simplified Sensing Circuit
(486) A full sensing on all the electrodes wouldn't allow having the electrodes connected to a simplified driving circuit such as presented in the preceding chapter. In addition, it would require using 144 electrodes, which would make the whole system electrically very complex. For this reason, the assembly presented in
(487) This system allows detecting an approximate position only. It can therefore be used only in the case where the droplet can safely be assumed to remain in its position over a 15 minutes time lapse. This hypothesis should be tested.
(488) Full Electronics Schematic
(489) The schematic of the full driving electronics is presented schematically in
List of Components
(490) This following is a list of all the components required to drive the system.
(491) TABLE-US-00012 ID Component # Specifications Manufacturer Model Size [mm.sup.3] 1 Microcontroller 1 Ultra low power consumption OKI ML610Q4xx 9 9 1.2 Family 2 Capacitive sensor 1 i.sup.2c interface 13 channels Analog Devices AD7147ACPZ-1 4 4 1 reading chip 3 Multiplexer 4 4 bit analog multiplexer Analog Devices ADG1606 5 5 1 4 Flip-flop 1 3 gates for the commutation ST 74LCX574 6.4 6.2 1.2 3 gates for the astable circuit for Microelectronics the pulse 5 Driving voltage 1 28 [V] max output voltage low power Texas TPS61040DRVT 2.1 2.1 0.8 source Low quiescent current (28 [A]) Instruments 6 Switch 1 3 channels Analog Devices ADG1233YRUZ 4 4 1 25 [V] max voltage 7 Coin cell 1 25 [mAh], 3 [V] Varta CR1216 12 1.6 Remark: Note that if this product were to be mass-produced, the size and the cost could be reduced by developing a custom IC In addition, the components presented in the latter table are a tentative list for purposes of rough design, not an optimized solution
Schematic Design
(492) The top and side view of a possible implementation of the electrowetting display are presented in
(493) Note in addition that, although represented as a flat device in this figure, the substrate could be a flex print circuit, allowing it to be wrapped around the wrist.
(494) Power Budget
(495) A rough estimate of the power consumption of the aforementioned assembly is presented in the following table:
(496) TABLE-US-00013 ID Element Mean consumption 1 Capacitive sensing chip 5 [nA].sup.6 2 Microcontroller 0.5 [A].sup.7 3 Step-up 7 [A].sup.8 4 Display Negligible TOTAL 0.5 [A]
(497) With this calculation, we can conclude that a 10 [mAh] battery set is required to have the system functioning for two years without change of batteries. This is possible to achieve with standard coin cells. However, although the power consumption of the display itself is very limited, it is visible that the consumption of the different components makes this solution more energy consuming that a simple mechanical solution. .sup.6I reading=10 [ms], 16 addresses pro multiplexer, 8 readings in average=80 [ms] every 5 minutes, at a 21.5 [A] power consumption.sup.7I [A] for 80 [ms] every 5 minutes, 0.5 [A] standby the rest of the time.sup.828 [A] for 80 [ms] every 5 minutes
(498) Note that the power consumption would be further reduced, should a custom IC be used for this application.
(499) Design Concepts
(500) 1. Fluidic concept based on a watch movement 1 Fluidic concept 2. Concept 1. Circular fluidic channel in a standard wrist watch casing 3. Concept 2. Elastic linear fluidic channel incorporated in a flexible bracelet 4. Concept 3. Fluidic channel in a shaped S display 2. Electrowetting concept 1. Electrowetting concept 2. Concept 4. Electrowetting design
Design Concepts Fluidic concept based on a watch movement 1. Fluidic concept 2. Concept 1. Circular fluidic channel in a standard wrist watch casing 3. Concept 2. Elastic linear fluidic channel incorporated in a flexible bracelet 4. Concept 3. Fluidic channel in a shaped S display Electrowetting concept 1. Electrowetting concept 2. Concept 4. Electrowetting design
Fluidic Concept/Watch Movement Coupling Fluidic concept based on a watch movement Integration of an low cost electrical or high-end mechanical movement.
(501) This is shown in
(502) Fluidic Concept/Assembly
(503) Assembly:
(504) Cam wheel assembled on movement's hour fitting 902 Assembly of fluidic channel coupled to reservoir and filling 904 Assembly in watch casing with mechanical references as for OEM movements Possible assembly of seconds hands on corresponding fittings or additional movement based time complications
(505) This is shown in
(506) Design Concepts
(507) 1. Fluidic concept based on a watch movement 1. Fluidic concept 2. Concept 1. Circular fluidic channel in a standard wrist watch casing 3. Concept 2. Elastic linear fluidic channel incorporated in a flexible bracelet 4. Concept 3. Fluidic channel in a shaped S display 2. Electrowetting concept 1. Electrowetting concept 2. Concept 4. Electrowetting design
Concept 1/Circular Fluidic Channel
Concept 1: Design close to a normal wrist watch Channel circular in casing Fluidic design protected from outside Variable channel shape possible under, above or inside of display window Possible display of fluidic/mechanic assembly Possible display of higher-end watch mechanism or complications
(508) Integration of concept in a watch is shown in
(509) Concept 1/Circular Fluidic Channel/Display Variants
(510) Concept 1: Variable Display Possibilities and Channels Shapes
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(514) Design Concepts
(515) 1. Fluidic concept based on a watch movement 1. Fluidic concept 2. Concept 1. Circular fluidic channel in a standard wrist watch casing 3. Concept 2. Elastic linear fluidic channel incorporated in a flexible bracelet 4. Concept 3. Fluidic channel in a shaped S display 2. Electrowetting concept 1. Electrowetting concept 2. Concept 4. Electrowetting design
Concept 2/Elastic Linear
Concept 2: Design reversed compared to a watch, casing is worn bellow wrist Channel is in bracelet, both bracelet and channel are elastic Bracelet cannot be opened Bracelet has no fixation clips. User has to stretch bracelet over fingers and palm to fit his wrist. Channel circular around wrist, could be double winded or of different shape Fluidic design is not protected from outside Must resist to multiple stretching cycles Mechanism could be damaged if user applies pressure on channel Front and backside of casing could be transparent to show mechanism
(516) Integration of concept 2 is shown in
(517) Concept 2/Elastic Linear/Concept Variants
(518) Concept Variants:
(519) Concept 2B:
(520) Mechanism could also include seconds and minutes hand inside of casing. Cam wheel (hour hand) could integrate an indicator (hour hand). Watch would have fluidic time display in bracelet and a hands display in casing bellow wrist.
(521) This concept is shown in
(522) Concept 3B:
(523) Watch can be worn as Concept 1 with fluidic channel in close looped bracelet. This concept is shown in
Design Concepts 1. Fluidic concept based on a watch movement 1. Fluidic concept 2. Concept 1. Circular fluidic channel in a standard wrist watch casing 3. Concept 2. Elastic linear fluidic channel incorporated in a flexible bracelet 4. Concept 3. Fluidic channel in a shaped S display 2. Electrowetting concept 1. Electrowetting concept 2. Concept 4. Electrowetting design
Concept 3/Channel in S Display Concept 3A: Design reversed compared to a watch, casing is worn bellow wrist Channel is in bracelet, both bracelet and channel are semi-elastic Bracelet cannot be opened Bracelet has no fixation clips. User puts it on by stretching bracelet and display over fingers and palm. Channel around wrist Fluidic design is not protected from outside Must resist to multiple stretching cycles. Mechanism could be damaged if user applies pressure on channel Front and backside of casing could be transparent to show mechanism
(524) This concept is shown in
(525) Concept 3/Channel in S Display/Variant 3B
(526) Concept 3B: With Opening System
(527) Channel is doubled and has a return branch back to decompression chamber in casing Bracelet can be opened on other branch Channel partially around wrist Fluidic design is not protected from outside Must resist to multiple stretching cycles. Mechanism could be damaged if user applies pressure on channel Front and backside of casing could be transparent to show mechanism Concept 3B allows display casing exchangeability (high end), not possible for 3A.
(528) This concept is shown in
(529) Design Concepts
(530) 1. Fluidic concept based on a watch movement 1. Fluidic concept 2. Concept 1. Circular fluidic channel in a standard wrist watch casing 3. Concept 2. Elastic linear fluidic channel incorporated in a flexible bracelet 4. Concept 3. Fluidic channel in a shaped S display 2. Electrowetting concept 1. Electrowetting concept 2. Concept 4. Electrowetting design
Concept 4/Electrowetting Fluidic concept based on electrowetting Capacitive sensing, actuation with same electrodes See report RP613028900-01_rev7 for design details Design based on rectangular channel Assembly is layered allowing bending Bending around wrist must be verified
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(532) Design Concepts
(533) 1. Fluidic concept based on a watch movement 1. Fluidic concept 2. Concept 1. Circular fluidic channel in a standard wrist watch casing 3. Concept 2. Elastic linear fluidic channel incorporated in a flexible bracelet 4. Concept 3. Fluidic channel in a shaped S display 2. Electrowetting concept 1. Electrowetting concept 2. Concept 4. Electrowetting design
Concept 4/Electrowetting Design based on academic work Proof of concept on a lab setup is required Lab setup on a flat PCB Proof of lifetime required Concept 4 could have following variants Concept 4A: Timeline around wrist similar to concept 2 Deign cannot be stretched, therefore watch has a conventional clipping bracelet Cross-section dimension: 318 mm Concept 4B: Time displayed in a standard watch casing 3 droplets are moved around in different channels. Each channel has scaling and represents seconds, minutes and hour on three concentric circles. (no CAD model, outer dimensions similar or smaller than concept 1)
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