Ink-jet print heads protecting system in a digital printing machine
11618271 · 2023-04-04
Inventors
- JORDI SAHUN PERES (Bordils, ES)
- Lluis Turon Castello (Sant Gregori, ES)
- ANDREU ROSALES PEREZ (Blanes, ES)
- Joaquim Quintana Vila (Vidreres, ES)
Cpc classification
B41J19/00
PERFORMING OPERATIONS; TRANSPORTING
B41J25/3088
PERFORMING OPERATIONS; TRANSPORTING
B41J25/001
PERFORMING OPERATIONS; TRANSPORTING
B41J2/16588
PERFORMING OPERATIONS; TRANSPORTING
B41J25/003
PERFORMING OPERATIONS; TRANSPORTING
International classification
B41J25/00
PERFORMING OPERATIONS; TRANSPORTING
Abstract
The present invention relates to an ink-jet print heads protecting system in a digital printing machine, wherein the module comprises a chassis (1), rollers (2), and a plurality of digital printing units (10), each with a bridge (11) with guides (12) and a sliding carriage (13) with ink-jet print heads (14), one part of each guide overlapping the band and another part projecting beyond the band path, the carriage being movable between the printing and maintenance positions; and in that each bridge is attached to the chassis by of a position adjustment device (20) and an articulation (25) that are spaced apart or by two position adjustment devices (20) that are spaced apart.
Claims
1. An ink-jet printing heads protection system in a digital printing machine, the system comprising: a plurality of printing units, each comprising one bridge with linear guides and a carriage including a group of ink-jet printing heads slidably connected to the linear guides, the bridge being supported above a band path transversely to two side edges of the band path, the linear guides including a first portion located above the band path between the side edges thereof and a second portion extending beyond one side edge of the band path, the carriage being actuated by a second actuator configured to move the carriage along the linear guides between an operative position, where the ink-jet printing heads are above the band path facing a printing segment thereof, and a maintenance where the carriage is in the second portion of the linear guides and the ink-jet print heads are non-opposed to the band path permitting access to the ink-jet print heads from bellow for maintenance without interrupting the printing process of other printing units in the operative position; a chassis comprising a first sub-chassis and a second sub-chassis, the first sub-chassis supporting one or more supports defining the band path as an arched band path or as a polygonal band path for guiding a sheet material in a taut manner, and the second sub-chassis supporting the plurality of printing units, the first sub-chassis being moveable by a first actuator between a printing position where the printing segments of the band path are spaced apart less than 5 mm from the ink-jet print heads of the carriages placed in the operative position, and a secure position in which the distance between the printing segments and the ink jet print heads of the carriages placed in the operative position is bigger than in the printing position; a thickening presence signal generator configured to generate a thickening presence signal when a thickening of the sheet material approaches the printing units in a conveyance direction; the first actuator is connected to the thickening presence signal generator and is configured to move the first sub-chassis from the printing position to the secure position in response to the thickening presence signal; each bridge includes a first anchoring point attached to the second sub-chassis through an adjustment device and a second anchoring point attached to the second sub-chassis through an articulation or through another adjustment device, each adjustment device being configured to provide a precisely moving the anchoring point connected thereto for correctly aligning the bridge with respect to the corresponding printing segment and with respect to the other bridges of other plurality of printing units.
2. The ink-jet printing heads protecting system according to claim 1 wherein the thickening presence signal generator is selected among: a thickening detector configured to detect a thickening of the sheet material placed in a first position upstream of the printing units in the conveyance direction; and/or a metering device configured to determine a correspondence between a given portion of the sheet material placed in a first position upstream of the printing units in the conveyance direction and a pre-stored thickening position data; and/or a thickener device configured to create a thickening on the sheet material in a first position upstream of the printing units in the conveyance direction.
3. The ink-jet printing heads protection system according to claim 2 wherein the thickener device is an automatic splicer configured to adhere one final end of one partial band of sheet material to one initial end of another successive partial band of sheet material to create the continuous band of sheet material, creating a thickened splice.
4. The ink-jet printing heads protection system according to claim 2 wherein the thickening detector is selected among: an optical detector directed towards the band of sheet material; a thickness meter for metering the thickness of the band of sheet material; a roughness detector in contact with at least one face of the band of sheet material.
5. The ink-jet printing heads protection system according to claim 1 wherein the one or more supports are a single rotary roller defining the arched band path thereon, or a plurality of parallel rotary rollers defining the polygonal arched band path thereon, each printing segment is defined coincident with a single rotary roller, or each printing segments is defined between two successive rotary rollers.
6. The ink-jet printing heads protecting system according to claim 1 wherein the digital printing machine further comprises an image detector facing a freshly printed surface of the band of sheet material downstream from the printing segments configured to capture images thereof and configured to send the captured images to a control unit, the control unit is configured to perform an automatic analysis of the captured images to detect rubbing printing defects and/or ink-jet obturation printing defects, and the control unit is configured to activate the first actuator to move the first sub-chassis away from the ink-jet print heads and/or to move printing units from the operative position opposed to a printing segment to the maintenance position in response to the detection of rubbing printing defects and/or ink-jet obturation printing defects.
7. The ink-jet printing heads protecting system according to claim 6 wherein the control unit comprises stored data with ink-color information of an ink-color printed by each of the ink-jet print heads of each printing unit, and the control unit is configured to determine ink-color information of the rubbing printing defects and/or ink-jet obturation printing defects in the captured image and, considering the stored ink-color information and the deemed ink-color of the defects, to determine the printing unit printing with the rubbing printing defects and/or ink-jet obturation printing defect, and the control unit being further configured to activate the first actuator and/or the second actuator to move the first sub-chassis away from the ink-jet print heads, and/or to move printing units from a position opposed to a printing segment to the maintenance position in response to the detection of rubbing printing defects and/or ink-jet obturation printing defects.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The foregoing and other advantages and features will be better understood based on the following detailed description of an embodiment in reference to the attached drawings which must be interpreted in an illustrative and non-limiting manner, in which:
(2)
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(6)
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(9)
(10)
(11) In the drawings showing several printing segments 6, the transverse, longitudinal, and/or perpendicular directions of at least some of said printing segments 6 have been indicated by a coordinate arrow system; therefore, in some cases various coordinate systems are included in one and the same drawing, one for each printing segment.
(12) An arrow indicates the direction of movement of the sheet material along the path for the band of sheet material defined by the rollers.
DETAILED DESCRIPTION OF AN EMBODIMENT
(13) The attached drawings show illustrative, non-limiting embodiments of the present invention.
(14) The present invention relates to a ink-jet print heads protecting method and system for digital printing machines.
(15) The proposed system comprises multiple rollers 2 parallel to one another provided for supporting and conveying a band of sheet material 4 in a taut manner, defining a path for the band of sheet material 4. Parts of said band path, corresponding with printing segments 6, are arranged opposite digital ink jet print heads 14 which are heads provided for projecting microdroplets of ink in precise positions of a printing segment of the sheet material in correspondence with the movement of the sheet material along the band path, thereby printing images stored in digital format on the sheet material in a quick, clean, and precise manner.
(16) Each digital ink jet print head 14 is integrated in a printing unit 10.
(17) Each printing unit 10 has its corresponding digital ink jet print heads 14 located opposite, adjacent, and orthogonal to a printing segment 6 of the sheet material 4. Each printing segment defines, in coincidence with the plane defined by the sheet material 4, a transverse direction DT which will be tangent to the band of sheet material in the printing segment 6 and perpendicular to the direction of conveyance of said band of sheet material in that printing segment 6, and a longitudinal direction DL which will be parallel to the direction of conveyance of the sheet material in that printing segment 6 and tangent to the band also in that printing segment 6. A perpendicular direction DP will be that direction perpendicular to the transverse direction DT and longitudinal direction DL, and therefore also perpendicular to the sheet material 4 in the printing segment 6.
(18) In the embodiment shown in the Figures a few of said rollers 2 are arranged in an arcuate configuration, therefore also defining an arcuate path for the band of sheet material at least in the segment supported on said rollers 2, where the printing segments 6 are located.
(19) As shown in
(20) In the embodiment shown in
(21) In the embodiment shown in
(22) A first actuator 1c provided for actuating the movement of the first sub-chassis 1a with respect to the second sub-chassis 1b has been included in the two embodiments.
(23) The activation of said first actuator 1c is activated by a control unit 30 as a response to a thickening presence signal produced by a thickener device 33. a thickening detector 34 or a metering device 35 located upstream of the printing units 10.
(24)
(25)
(26) In the embodiment shown in
(27)
(28) Alternatively, to said heating of the plates, thermal energy can be provided to said flat plates 60 by an installation with IR lamps, or by providing a hot air flow aimed at the flat plates 60, or other heating solutions well known in the sector.
(29)
(30)
(31) Both the conveyor belt 61 of
(32) Where
(33) In said cross-sections of the digital printing unit, it can be seen how a printing unit 10 is located above the rollers 2 and above the band path for the band of sheet material, in coincidence with a printing segment 6 which is supported on one of the rollers 2 in this example.
(34) The printing unit 10 consists of a bridge 11 supported on the chassis 1, said bridge 11 being arranged transversely with respect to the band path and having a length of at least twice the width of the band path defined by the length of the rollers 2, half of the bridge 11 being located above the printing segment 6 and the other half projecting laterally form the band path, overlapping a user-accessible maintenance passageway 50.
(35) Specifically, in the example shown in
(36) The bridge 11 includes two guides 12 also parallel to the transverse direction DT.
(37) A carriage 13 is attached in a sliding manner to the guides 12, which allows moving said carriage 13 along the bridge 11 between a printing position shown in
(38) The sliding attachment between the carriage 13 and the guides 12 will be carried out, for example, by a system of wheels, and will be actuated by an actuation mechanism, provided with motors and belts, not shown in the drawings, for example.
(39) The carriage 13 will include the digital ink-jet print head 14, although it is understood that said digital ink-jet print head 14 may be formed by a plurality of digital ink jet print heads 14 combined so as to cover the entire printing segment 6. Therefore, the movement of the carriage 13 along the guides 12 of the bridge 11 allows moving the digital ink-jet print head 14 of the printing unit 10 from the printing position to the maintenance position or vice versa.
(40) The lateral movement of the ink jet print heads 14 in the transverse direction DT prevents any damage to them when a major thickening exists in the band of sheet material, for example when said band of sheet material breaks and wrinkles.
(41) In the example shown in
(42) Likewise, to assure that the carriage 13 is correctly positioned with respect to the bridge 11 when it reaches the printing position, it is proposed to include a first centering element 41 attached to the carriage 13, and a second centering element 42 attached to the bridge, both centering elements being aligned in the direction of movement of the carriage 13, and positioned for being perfectly coupled with one another when the carriage 13 reaches the printing position. By way of example, it is proposed for said first centering element 41 to include a protruding semi-spherical protruding convex shape complementary to a semi-spherical concave shape having complementary dimensions provided in the second centering element 42. Other geometric shapes such as cone shapes, frustoconical shapes, pyramidal shapes, frustopyramidal shapes, etc., for example, are also contemplated. This allows improving the precision of the positioning of the carriage 13 and the digital ink-jet print head 14 in the printing position.
(43) Despite the foregoing, the positioning of the digital ink-jet print head 14 may be incorrect due to tolerances, expansions, etc.
(44) If all the digital ink jet print heads 14 of all the printing units 10 integrated in the digital printing module are not correctly aligned, the print may include imperfections, so an improvement which allows an independent correct alignment of each printing unit 10 is proposed.
(45) To achieve the foregoing, it is proposed to attach a first anchoring point of each bridge 11 to the chassis 1 through an adjustment device 20, and to attach a second anchoring point of each bridge 11 to the chassis 1 through another adjustment device 20 or through an articulation 25, the first anchoring point and the second anchoring point being spaced apart.
(46) The embodiment shown in
(47) In the example of
(48) In contrast,
(49) Each adjustment device 20 allows precisely moving the anchoring point to which it is connected. When the bridge 11 only has one adjustment device 20, it allows correcting the inclination of the bridge 11 from one of the anchoring points, pivoting the entire bridge 11 with respect to the other anchoring point for correctly aligning same with respect to the corresponding printing segment 6 and with respect to the other bridges 11.
(50) When both anchoring points have adjustment devices 20, in addition to the inclination thereof, the separation of the entire bridge 11 with respect to other bridges 11 or with respect to the corresponding printing segment 6 can be modified. The combination of the precise movement of both ends of the bridge allows modifying the position of the digital ink jet print head 14 held by said bridge 10 to obtain its ideal position.
(51) To achieve said movement of the bridge 11, each adjustment device 20 will provide one, two, or three degrees of freedom, for example, providing movement of the end of the bridge 11 in one or more of the transverse direction DT, longitudinal direction DL, or perpendicular direction DP in relation to the respective printing segment 6.
(52) When the bridge 11 is provided with an adjustment device 20 and an articulation 25, said articulation must have several degrees of freedom compatible with the degrees of freedom of the adjustment device, i.e., if the adjustment device has only one degree of freedom, the articulation 25 must also have at least one degree of freedom in the same direction as that of the adjustment device 20. Therefore, the articulation can be a simple rotary attachment rotating about an axis, allowing rotation in the perpendicular direction DP or in the longitudinal direction DL, for example, or a ball joint, allowing simultaneous rotation in both perpendicular direction DP and longitudinal direction DL, or an articulated attachment which allows sliding in the transverse direction DT.
(53) According to a preferred embodiment one point of the bridge 11 includes an articulation 25 and the other point of the bridge includes an adjustment device 20 comprising a screw or spindle in the longitudinal direction DL configured to produce the precise movement of said point of the bridge 11 in the longitudinal direction DL when rotates. The rotation of said screw or spindle can be manual or automatic. It is further proposed to attach the bridge 11 to the second sub-chassis 1b by fixation screws directed in the perpendicular direction DP, so that different gauges can be interleaved between the bridge 11 and the second sub-chassis 1b to modify the position of that point of the bridge 11 in the perpendicular direction DP.
(54) The example shown in
(55) In this example, each mechanism consists of a servomotor 23 connected to a spindle 22, the spindle being arranged parallel to the transverse direction DT, longitudinal direction DL, or perpendicular direction DP.
(56) There is attached to the spindle 22 a threaded element which will move axially along the spindle 22 as said spindle 22 rotates.
(57) If more than one mechanism 21 is included, the successive mechanisms 21 are suspended from the threaded elements of the preceding mechanisms, forming a chain of mechanisms, each determining a movement in one of the directions, such that the actuation of one mechanism 21 causes the movement of all the successive mechanisms 21 in one direction.
(58) A first mechanism 21 will be connected to the chassis 1, for example, and the last mechanism 21 of the chain of mechanisms 21 will have the corresponding threaded element connected to the bridge 11. Obviously, a reverse construction is also possible.
(59) In the example shown in this drawing, a first mechanism 21 is held on the chassis 1 by clamps with bearings surrounding the ends of a spindle 22 which is parallel to the perpendicular direction DP.
(60) The threaded element of the first mechanism 21 is attached to a support holding a second mechanism 21 identical to the first mechanism 21 but having the corresponding spindle 22 oriented in a direction parallel to the transverse direction DT.
(61) The threaded element of the second mechanism 21 is attached to a support holding a third mechanism 21 identical to the first and second mechanisms 21 but having the corresponding spindle 22 oriented in a direction parallel to the longitudinal direction DL. The threaded element of the third mechanism 21 is connected to the bridge 11.
(62) The precise and coordinated actuation of the three mentioned mechanisms 21 making up the adjustment device 20 will allow moving an end of the bridge 21 in any of the three directions, i.e., transverse direction DT, longitudinal direction DL, or perpendicular direction DP, and the precise movement of both ends of the bridge 11 will also allow introducing rotations to the bridge 11 in at least two additional degrees of rotational freedom.
(63) Obviously, it will be understood that this is a schematic embodiment and that the adjustment device 20 may be different, or may include other movement transmission mechanisms, for example, those based on gears, in addition to including other supplementary elements as guide elements to assure a correct movement in each of the directions.
(64) To achieve a correct alignment of the digital ink jet print heads 14 of the multiple printing units 10, it is proposed for the servomotors 23 of all the adjustment devices 20 to be controlled through a control device.
(65) Said control device will receive information through a first or second measuring device 31, 32 which allow determining the deviations existing in the position of each digital ink-jet print head 14, as well as calculating the control orders required for controlling the necessary adjustment devices 20 in order to correct said detected deviations.
(66)
(67) The optical sensor or camera will capture images of the motifs printed on the sheet material 4, sending said images to the control system. Said control system will process the images, detecting any misalignment between the different colors printed by the different printing units 10, for example, observing print marks or misalignments existing between the colors of the images.
(68) The misalignment between the printed colors will correspond with misalignments of the digital ink jet print heads 14 to be corrected. Based on that information, the control system will generate control orders to be transmitted to the adjustment devices 20, correcting the position of each of the bridges 11 and of the corresponding printing units 10.
(69) According to an additional embodiment shown in
(70) The control system can consist of one or more computers, programmable logic controllers, or other similar devices.
(71)
(72) According to an alternative or additional embodiment, the digital printing machine can also include an image detector 36, such a camera or a video camera, facing the freshly printed surface of the band of sheet material downstream from the printing segments 6, as shown on
(73) This image detector 36 capture images from the motifs printed on the surface of the band of sheet material and send said images to the control unit 30. The control unit 30 analyzes said captured images and determine if a rubbing printing defect and/or if an ink jet obturation printing defect exist on said captured images, and which colors are affected by said detected defects.
(74) This determination performed by the control unit 30 can be obtained, for example, by comparing the captured images with a digital image containing the motif to be printed or containing the motif to be printed on each color. Any difference between the captured image and the stored digital image will be considered a printing defect.
(75) A programed or trained algorithm executed by said control unit 30 can further determine which type of defect has been detected.
(76) Said control unit 30 will also be aware of the color in which the ink jet printing heads contained in each printing unit 10 are printing, for example because this information has been previously stored in the control unit 30.
(77) Comparing the information obtained relative to which color suffers from a printing defect with the information relative to which printing unit 10 prints on each color, the control unit 30 can determine which printing unit 10 comprises the ink jet printing units 14 responsible of the detected printing defect, permitting the control unit 30 to actuate only on the affected printing unit 10 to solve the detected printing problem, for example increasing the distance between the printing segment 6 and the printing unit 10 responsible from this particular problem, even without interrupting the printing process, of moving the printing unit 10 affected with the detected problem to the maintenance position, where a cleaning operation can be performed.
(78) It is also considered to include multiple first sub-chassis 1a each supporting only a portion of the supports adjacent some of the printing segments 6, and each being movable independently by a first actuator 1c, permitting to adjust the distance between each printing segment 6 and the correspondent printing unit 10 independently.
(79) It will be understood that the different parts making up the invention described in one embodiment can be freely combined with the parts described in other different embodiments even though said combination has not been explicitly described, provided that said combination is not detrimental to the invention.