PIEZOELECTRIC DRIVER WITH SWITCHED PARASITIC RESONATOR
20260077388 ยท 2026-03-19
Assignee
Inventors
Cpc classification
International classification
Abstract
An actuator comprises an output stage configured to alternately couple an output node to a first supply voltage and a second supply voltage, and to isolate the output node when an inhibit signal is asserted. A piezoelectric element has two terminals coupled by a parasitic capacitance C.sub.P, with one terminal coupled to the output node. A switched inductance path between the two terminals includes an inductor in series with a switch. A control circuit is configured to close the switch as needed to substantially invert a charge on the parasitic capacitance before the output stage couples the first or second supply voltage to the output node. The second terminal may be coupled to ground, with the supply voltages having equal magnitude but opposite polarity.
Claims
1. An actuator that comprises: an output stage configured to alternately couple an output node to a first supply voltage and a second supply voltage, the output stage further configured to isolate the output node from each of the first supply voltage and the second supply voltage when an inhibit signal is asserted; a piezoelectric element having two terminals coupled by a parasitic capacitance C.sub.P and one of the two terminals coupled to the output node; a switched inductance path between the two terminals, the switched inductance path including an inductor in series with a switch; and a control circuit configured to close the switch as needed to substantially invert a charge on the parasitic capacitance before the output stage couples the first supply voltage or the second supply voltage to the output node.
2. The actuator of claim 1, wherein the second terminal is coupled to a ground voltage and the first supply voltage and the second supply voltage have substantially the same magnitude but opposite polarity relative to the ground voltage.
3. The actuator of claim 1, wherein the piezoelectric element has a characteristic resonance frequency f.sub.C=1/2(L.sub.SC.sub.S).sup.1/2.
4. The actuator of claim 3, wherein the switched inductance path has an inductance L.sub.X less than 1/(2f.sub.C).sup.2C.sub.P.
5. The actuator of claim 1, wherein the output stage is configured to operate based at least in part on a clock signal having a drive frequency f.sub.D.
6. The actuator of claim 5, wherein the switched inductance path has an inductance L.sub.X less than 1/(2f.sub.D).sup.2C.sub.P.
7. The actuator of claim 5, wherein the control circuit asserts the inhibit signal and closes the switch for each transition in the clock signal.
8. The actuator of claim 7, wherein the switched inductance path includes a current sensor configured to sense a current through the switched inductance path.
9. The actuator of claim 8, wherein the control circuit is configured to de-assert the inhibit signal and open the switch when the current substantially reaches zero.
10. A method of driving a piezoelectric element having a parasitic capacitance between its two terminals, the method comprising: coupling a first terminal of the two terminals to a first supply voltage to charge the parasitic capacitance to a voltage relative to a second terminal of the two terminals; decoupling the first terminal from the first supply voltage; enabling an inductive path between the two terminals to substantially invert the voltage of the parasitic capacitance; disabling the inductive path; and coupling the first terminal to a second supply voltage to finish inverting the voltage of the parasitic capacitance.
11. The method of claim 10, further comprising: decoupling the first terminal from the second supply voltage; enabling the inductive path between the two terminals to substantially restore the voltage of the parasitic capacitance; disabling the inductive path; and coupling the first terminal to the first supply voltage to finish restoring the voltage of the parasitic capacitance.
12. The method of claim 11, wherein said decoupling and enabling operations are initiated by transitions in a clock signal.
13. The method of claim 12, wherein said disabling and coupling operations are enabled by a current sensor in the inductive path.
14. The method of claim 12, wherein the inductive path has an inductance L.sub.X less than 1/(2f.sub.D).sup.2C.sub.P, where f.sub.D is a drive frequency of the clock signal.
15. The method of claim 10, wherein the inductive path has an inductance L.sub.X less than 1/(2f.sub.C).sup.2C.sub.P, where f.sub.C is a characteristic resonance frequency of the piezoelectric element.
16. An actuator that comprises: a piezoelectric element having two terminals coupled by a parasitic capacitance C.sub.P; a first transistor configured to couple a first terminal of the two terminals to a first supply voltage to charge the parasitic capacitance to a voltage relative to a second terminal of the two terminals, and further configured to decouple the first terminal from the first supply voltage in response to a transition in a clock signal; a switched inductance path between the two terminals configured to substantially invert the voltage of the parasitic capacitance in response to the transition, and further configured to isolate the two terminals when a current through the switched inductance path returns to zero; and a second transistor configured to couple the first terminal to a second supply voltage to finish inverting the voltage of the parasitic capacitance when the current returns to zero.
17. The actuator of claim 16, wherein the second transistor is further configured to decouple the first terminal from the second supply voltage in response to a second transition in the clock signal, wherein the switched inductance path is configured to substantially restore the voltage of the parasitic capacitance in response to the second transition, wherein the first transistor is configured to couple the first terminal to the first supply voltage to finish restoring the voltage of the parasitic capacitance when the current returns to zero.
18. The actuator of claim 17, further comprising a control circuit configured to inhibit the first transistor and the second transistor in response to each transition in the clock signal, and further configured to sustain the inhibition until the current returns to zero.
19. The actuator of claim 16, wherein the inductive path has an inductance L.sub.X less than 1/(2f.sub.D).sup.2C.sub.P, where f.sub.D is a drive frequency of the clock signal.
20. The actuator of claim 16, wherein the inductive path has an inductance L.sub.X less than 1/(2f.sub.C).sup.2C.sub.P, where f.sub.C is a characteristic resonance frequency of the piezoelectric element.
Description
BRIEF DESCRIPTION OF FIGURES
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DETAILED DESCRIPTION
[0021] The drawings and following description do not limit the disclosure, but on the contrary, they provide the foundation for one of ordinary skill in the art to understand all modifications, equivalents, and alternatives falling within the scope of the claim language. Vehicle camera modules are used to provide an explanatory context, but the principles can be applied to any piezoelectric element drivers where enhanced efficiency is desired.
[0022] The present disclosure provides a piezoelectric element driver with a switched parasitic resonator. This driver is designed to enhance the efficiency of piezoelectric element-based actuators and devices, particularly in ultrasonic sensing and cleaning systems that may need to operate at high frequency (above, e.g., 100 kHz) and high voltage (above, e.g., 15V). In a typical piezoelectric element having a resonant impedance on the order of 10 ohms, 17.5 volts would correspond to a drive power of roughly 15 W.
[0023] The driver includes an output stage that couples to a piezoelectric element, a switched inductance path, and a control circuit. The output stage is configured to alternately couple an output node to a first supply voltage and a second supply voltage, and to isolate the output node when an inhibit signal (also herein referred to as a blanking signal) is asserted. The piezoelectric element has two terminals coupled by a parasitic capacitance, with one terminal coupled to the output node. The switched inductance path is provided between the two terminals, including an inductor in series with a switch. The control circuit is configured to close the switch as needed to substantially invert a charge on the parasitic capacitance before the output stage couples the first or second supply voltage to the output node. This configuration may allow for enhanced efficiency, reduced power consumption, and reduced heat dissipation, and may be particularly suited for use in compact electronic assemblies such as those found in automotive camera modules. In some cases, the driver may be used in ultrasonic cleaning systems for camera lenses.
[0024] Referring to
[0025] An integrated circuit 108 with an image sensor is mounted on the circuit substrate 102. The integrated circuit 108 may include a piezoelectric element driver and other control electronics for the camera. Adjacent to the integrated circuit 108 is one or more piezoelectric elements 110, which can generate vibrations for cleaning the lens 106.
[0026] The illustrated device includes one or more ribs or other buttressing elements 112 that mechanically couple the piezoelectric element(s) 110 to the supporting surface for the lens 106. This communicates ultrasonic vibrations from the piezoelectric element to the lens and its supporting surface, providing mechanical energy to separate water, ice, dust, dirt, mud, or the like, from the surface of the lens 106. The mechanical energy of the vibrations may further operate to melt, disintegrate, and/or disperse the surface contaminants. A vibrating droplet 114 is shown on the surface of the lens 106, representing moisture or debris that the device is designed to remove. The desired vibration frequency may be in the range from 20 kHz to 1 MHz, with a drive signal power in the range from 1 W to 100 W, or in certain contemplated implementations, from 5 W to 20 W. The piezoelectric element may be chosen to have a characteristic resonance frequency suitable to the desired application, may be designed to provide a broad frequency response range, or may be given supporting components that provide an adjustable resonance frequency or multiple usable resonance frequencies.
[0027] The arrangement of components allows for a compact design where the piezoelectric element 110 can effectively transmit vibrations to the lens 106 for cleaning purposes, while the integrated circuit 108 controls the operation of the device. In other cases, the piezoelectric element 110 may be positioned in different locations within the device, or multiple piezoelectric elements may be used, depending on the specific requirements of the application. In at least some embodiments, additional discrete components are provided on the circuit substrate 102 to support operation of the integrated circuit 108 and/or to interface with the piezoelectric element 110.
[0028] Referring to
[0029] In some cases, the circuit substrate 102 includes a tab 120 configured as an edge connector. The tab 120 may be printed with gold finger contacts and be configured to connect external wiring to the device electronics. This arrangement allows for easy connection and disconnection of the device from external systems, such as wiring to receive power and communicate with an external controller or host system. In other cases, the tab 120 may be replaced with other types of connectors or interfaces, depending on the specific requirements of the application.
[0030] Referring to
[0031] The piezoelectric element 220 has two terminals 221, 222 coupled by a parasitic capacitance C.sub.P. The first terminal 221 is coupled to the output node 211 of the output stage 210. The second terminal 222 is coupled to a ground voltage node. The first supply voltage and the second supply voltage may have the same magnitude but opposite polarity relative to the ground voltage. In one contemplated embodiment, the first and second supply voltages are +35 volts and 35 volts, respectively.
[0032] The illustrated output stage 210 includes a PMOS driver 201 and an NMOS driver 202. These drivers are connected to transistors M1 and M2, respectively. The first transistor M1 is a PMOS transistor that selectively connects a positive voltage supply (+V) to the output node 211, while the second transistor M2 is an NMOS transistor that selectively connects a negative voltage supply (V) to the output node 211. The clock signal source 200 provides input to both the PMOS driver 201 and the NMOS driver 202, providing timing signals for the circuit operation.
[0033] To support higher voltage operation, the first and second transistors M1 and M2 may be DDMOS (double-diffused metal oxide semiconductor) transistors. Other types of high-voltage transistors, such as LDMOS (lateral diffused metal oxide semiconductor) transistors or VDMOS (vertical diffused metal oxide semiconductor) transistors, may alternatively be used. Though M1 is shown here as a PMOS transistor, we note that it can alternatively be implemented as an NMOS transistor, offering a smaller size or lower on resistance with the trade off that an additional supply voltage may be needed to drive a high-side NMOS transistor, but such additional voltages can be readily achieved by, e.g., using a bootstrap capacitor. The choice of transistor types may depend on factors such as the desired operating frequency, power level, and efficiency, as well as the available space and thermal management capabilities of the device.
[0034] The piezoelectric element 220 is represented by an equivalent circuit model consisting of a series combination of capacitance C.sub.S, inductance L.sub.S, and resistance R.sub.S between the two terminals 221, 222, yielding a characteristic resonance frequency for the piezoelectric element of f.sub.C=1/2(L.sub.SC.sub.S).sup.1/2. The clock signal driving frequency f.sub.D may be chosen to correspond with this characteristic resonance frequency as this correspondence may yield more efficient conversion to mechanical energy. Where the piezoelectric element 220 has multiple resonance frequencies, any one of the resonance frequencies may be treated as a characteristic resonance frequency.
[0035] Additionally, a parasitic capacitance C.sub.P is shown between the two terminals in parallel with the series combination. The parasitic capacitance is typically substantially larger than the series capacitance, e.g., more than 1000 larger, and may represent a dominant source of power loss when the piezoelectric element is driven with a high frequency oscillation, necessitating current flow sufficient to discharge and recharge this parasitic capacitance many times per second. In one contemplated implementation, the parasitic capacitance is 1.3 nF. With a 70-volt swing (between +35 and 35 volts) and a 400 kHz drive frequency, the current consumption by the parasitic capacitance represents at least 2.5 W of unproductive power dissipation in the output stage transistors.
[0036] Referring to
[0037] The output stage 210 of
[0038] Referring to
[0039] However, output stage 310 further includes a logical OR gate 301 and a logical AND gate 302, which each predicate the operation of their respective driver 201, 202 on the state of a blanking signal BL. When the blanking signal is asserted, the output of logical OR gate 301 is held high, preventing PMOS driver 201 from enabling transistor M1 even if the clock signal is de-asserted. Similarly, the output of logical AND gate 302 is held low, preventing NMOS driver 202 from enabling transistor M2 even if the clock signal is asserted. When asserted, blanking signal BL thus inhibits the operation of transistors M1, M2, placing the output stage 301 in a high impedance (Hi-Z) state isolating the output node 211 from both supply voltages. When the blanking signal BL is de-asserted, the gates 301, 302 enable the clock signal to control the state of the output stage.
[0040]
[0041] A control circuit 306 is configured to receive input from a clock signal source 200 and an inductor current measurement signal I.sub.LX from sensor 304, and to responsively provide the blanking signal BL to logic gates 301, 302 to inhibit activation of output stage transistors M1, M2, as well as a signal to control the operation of the switch SW.
[0042] In operation, the output stage 310 couples a first terminal 221 of the piezoelectric element 220 to a first supply voltage to charge the parasitic capacitance C.sub.P to a voltage relative to a second terminal of the piezoelectric element 220. The output stage 310 then decouples the first terminal 221 from the first supply voltage. The control circuit 306 enables the inductive path between the two terminals 221, 222 to substantially invert the voltage of the parasitic capacitance C.sub.P. The control circuit 306 then disables the inductive path, and the output stage 310 couples the first terminal 221 to a second supply voltage to finish inverting the voltage of the parasitic capacitance C.sub.P. As most of the inversion is accomplished by the switched impedance path, the power demand on the output stage is substantially reduced.
[0043] The operation of the enhanced piezoelectric element driver circuit continues with the second half of the driving cycle, where the charge on the parasitic capacitance C.sub.P is restored to its initial state. After the output stage 310 has finished inverting the voltage of the parasitic capacitance C.sub.P by coupling the first terminal of the piezoelectric element 220 to the second supply voltage, the output stage 310 decouples the first terminal 221 from the second supply voltage. This decoupling operation may be initiated by a transition in the clock signal from the clock signal source 200, which is detected by the control circuit 306.
[0044] Following the decoupling operation, the control circuit 306 enables the inductive path between the two terminals 221, 222 of the piezoelectric element 220 to substantially restore the voltage of the parasitic capacitance C.sub.P. The inductive path includes the inductor L.sub.X and the switch SW, which is closed by the control circuit 306. When the switch SW is closed, the inductor L.sub.X is connected in series with the parasitic capacitance C.sub.P, forming a resonant circuit that allows the charge on the parasitic capacitance C.sub.P to convert to inductor current and thence to a restored voltage on the parasitic capacitance. This operation effectively restores the voltage of the parasitic capacitance C.sub.P to its initial state, with a small loss to the serial components of the equivalent circuit.
[0045] The control circuit 306 monitors the current through the inductor L.sub.X using the current sensor 304. When the current sensor 304 detects that the current through the inductor L.sub.X has returned to zero, indicating that the charge on the parasitic capacitance C.sub.P has been substantially restored, the control circuit 306 disables the inductive path by opening the switch SW.
[0046] Finally, the output stage 310 couples the first terminal of the piezoelectric element 220 to the first supply voltage to finish restoring the voltage of the parasitic capacitance C.sub.P. This coupling operation may be initiated by the control circuit 306, which de-asserts the inhibit signal and allows the output stage 310 to respond to the clock signal from the clock signal source 200. The coupling operation completes the driving cycle and prepares the piezoelectric element 220 for the next cycle of operation.
[0047] The output stage decoupling and inductive path enabling operations may be initiated by transitions in the clock signal from the clock signal source 200, and the inductive path disabling and output stage coupling operations may be enabled by the current sensor 304 in the inductive path. This arrangement enables efficient reuse of the stored energy on the parasitic capacitance, thereby reducing power dissipation in the output stage transistors.
[0048] Referring to
[0049] The output stage decoupling and inductive path enabling operations are initiated by transitions in the clock signal. For instance, when the clock signal transitions from a low state to a high state, the first transistor M1 is turned off, decoupling the first terminal of the piezoelectric element 220 from the first supply voltage. Simultaneously, the switch SW in the switched inductance path is closed, enabling the inductor L.sub.X to invert the charge of the parasitic capacitance C.sub.P of the piezoelectric element 220 as shown by the V.sub.OUT signal dropping to zero as the inductor current increases to a peak, and is thereafter charged to the opposite voltage by the inductor current. When the current through the inductor L.sub.X reaches zero (or falls below a predetermined threshold near zero) at point 401, the switch SW is opened, isolating the two terminals of the piezoelectric element 220. This prevents any reverse current flow through the inductor L.sub.X, preserving the charge on the parasitic capacitance C.sub.P. At the same time, the blanking signal BL is de-asserted, disabling the inductive path and enabling transistor M2 to couple the output node to the negative supply voltage, replenishing any losses to the serial components and thereby finishing the charge inversion.
[0050] When the clock signal later transitions from the high state to the low state, the second transistor M2 is turned off, decoupling the first terminal of the piezoelectric element 220 from the second supply voltage. Simultaneously, the switch SW in the switched inductance path is closed again, enabling the inductor L.sub.X to discharge and charge the parasitic capacitance C.sub.P of the piezoelectric element 220 in the opposite direction. The switched inductance path substantially restores the voltage of the parasitic capacitance C.sub.P in response to the second transition in the clock signal. When the inductor current reaches zero (or exceeds a predetermined threshold near zero) at point 402, the switch SW is opened to prevent further current flow through the inductor and preserve the restored charge on the parasitic capacitance. At the same time, the blanking signal is de-asserted, enabling transistor M1 to couple the output node to the positive supply voltage, replenishing any loss to the serial components of the equivalent circuit and finishing the charge restoration.
[0051]
[0052] Referring to
[0053] The process then proceeds to a zero current detection block 506, which checks if the current I.sub.LX through the inductor L.sub.X has substantially returned to zero. When I.sub.LX reaches zero, indicating that the charge on the parasitic capacitance C.sub.P has been substantially inverted, a driver activation block 508 is activated. This block opens the inductive path switch, disabling the path, and turns on the first transistor M1, coupling the first terminal of the piezoelectric element 220 to the first supply voltage to finish inverting the voltage of the parasitic capacitance C.sub.P.
[0054] Following this, a falling clock edge detection block 510 checks for a falling edge in the clock signal. Upon detection, another inductive path activation block 512 sets the driver to a high-impedance state and closes the inductive path switch again, enabling the inductor L.sub.X to discharge and charge the parasitic capacitance C.sub.P in the opposite direction.
[0055] The process then moves to another zero current detection block 514, which monitors if I.sub.LX returns to zero. When I.sub.LX substantially reaches zero, indicating that the charge on the parasitic capacitance C.sub.P has been substantially restored, a final driver activation block 516 is activated. This block opens the inductive path switch, disabling the path, and turns on the second transistor M2, coupling the first terminal of the piezoelectric element 220 to the second supply voltage to finish restoring the voltage of the parasitic capacitance C.sub.P.
[0056] This flowchart demonstrates a cyclical process that alternates between rising and falling clock edges, activating the inductive path and drivers accordingly. This sequence allows for efficient operation of the piezoelectric element by reusing the charge on its parasitic capacitance. In some cases, the sequence of operations may be controlled by a control circuit 306, which receives input from a clock signal source 200 and a current sensor 304, and provides control signals to the output stage 310 and the switch SW. In other cases, different control schemes may be used, depending on the specific requirements of the application.
[0057] Referring to
[0058] The level shifter 602 is connected to receive the switch control signal SW. The output of the level shifter 602 is connected to the gates of transistors for bidirectional switch M3a, M3b and to the gates of transistors for bidirectional sensor switch M4a, M4b. This configuration employs back-to-back n-channel DDMOS transistors to provide control of bidirectional current flows at elevated voltages with minimal on-resistance (e.g., 1 to 2 ohms).
[0059] The bidirectional sensor switch M4a, M4b is connected in series with a resistance R. This configuration allows for sensing the current through the inductor. The ratio of current flow between the bidirectional sensor switch M4a, M4b and the bidirectional switch M3a, M3b is governed by the relative sizes of the transistors M4a, M4b versus transistors M3a, M3b, with the bidirectional switch shunting most of the inductor current to ground. Resistance R coverts a sensing portion of the inductor current flow to a voltage signal I.sub.LX that is proportional to the total inductor current flow.
[0060] The circuit of
[0061] Referring to
[0062] When the reset signal is asserted, the flip-flop 702 resets its output Q, causing its inverted output signal/Q to go high. This inverted output signal/Q is taken as the blanking signal (BL) and as the switch control signal (SW). When asserted, the switch control signal enables the switched inductance path to invert the polarity of charge on the parasitic capacitance. At the same time, the blanking signal is supplied to logic gates 301, 302 to inhibit activation of output stage transistors M1, M2.
[0063] Two comparators, 710 and 712, are shown with their inputs connected to receive the I.sub.LX signal representing current measurements from an inductor. Comparator 710 asserts its output only when the I.sub.LX signal is more than a threshold value above ground. Comparator 712 asserts its output only when the I.sub.LX signal is more than a threshold value below ground. The outputs of these comparators feed into a logical NOR gate 714, which asserts its output only when I.sub.LX is substantially equal to zero, indicating that current has ceased flowing in the inductor L.sub.X. The output of gate 714 is taken as a clock input for flip-flop 702. When the clock input transitions from low to high, the flip-flop 702 latches the tied-high input and drive its output signal Q high and its inverted output signal/Q low. Thus, when the inductor current reaches zero, the switch control signal SW goes low, disabling the switched inductive path. At the same time, the blanking signal BL goes low, enabling the clock signal CLK to control the output stage transistors M1, M2.
[0064] This circuit configuration allows control of the output stage and switched inductive path to reuse the stored energy on the parasitic capacitance and reduce power dissipation in the output stage transistors. The control circuit 306 may be implemented using digital or analog circuitry, or a combination of both, depending on the specific requirements of the application.
[0065] Other driver configurations can be similarly modified to provide a switched inductive path for reusing the stored energy on the parasitic capacitance. For comparison with the half-bridge driver configuration of
[0066]
[0067] Various implementations have been described. Those of ordinary skill having benefit of this disclosure will recognize other apparent variations, equivalents, and modifications that fall within the scope of the following claims. Where specific values are specified, those of ordinary skill will recognize that they have reasonable tolerances such that there exists a range of values that are considered substantially equal to the specific value. Typical tolerances are 5%, 10%, 15% of the specified value or of the typical measurement range for the given variable.