Abstract
A pump for pumping a liquid food product, the pump comprising a housing, an impeller arranged to rotate inside the housing, a star wheel arranged to be driven by the impeller, and a base unit to which the star wheel is connected, the base unit being movable in a longitudinal direction, from a closed position, to an open position. An adjustment device is configured to adjustably set a position of the base unit in the longitudinal direction to thereby, when the base unit is in the closed position, provide in the longitudinal direction a predetermined adjusted distance between the impeller and the star wheel and/or between the impeller and the base unit.
Claims
1. A pump for pumping a liquid food product, the pump comprising: a housing having an inlet and an outlet for the product, an impeller arranged to rotate inside the housing around a first axis of the pump, a star wheel arranged to be driven by the impeller to rotate around a second axis of the pump that is offset from the first axis, a base unit arranged to support the star wheel, the base unit being movable in a longitudinal direction parallel to the first axis from a closed position, to an open position, the base unit comprising an arc-shaped element that extends in between the star wheel and the impeller, such that the product is pumped from the inlet to the outlet when the base unit is in the closed position and the impeller rotates and drives the star wheel, wherein an adjustment device configured to adjustably set a position of the base unit in the longitudinal direction to thereby, when the base unit is in the closed position provide in the longitudinal direction a predefined adjusted distance between the impeller and the star wheel and/or between the impeller and the base unit.
2. The pump according to claim 1, wherein the adjustment device comprises a rod connected to the base unit and having an outer part that extends through an opening in the housing, a stationary element that has a fix position relative the housing, and an adjustable element in engagement with the outer part of the rod and arranged to interact with the stationary element for providing the adjusted distance.
3. The pump according to claim 2, wherein the adjustable element is movable in the longitudinal direction relative to the stationary element and/or relative to the rod for providing the adjusted distance.
4. The pump according to claim 2, wherein the adjustable element is movable, in sequential order and in the longitudinal direction, to a first position out of contact with the stationary element, when the impeller and the star wheel and/or the impeller and the base unit are in contact with each other, a second position in contact with the stationary element, and a third position that is offset from the second position by a distance corresponding to the adjusted distance, as seen in the longitudinal direction relative the stationary element and/or the rod.
5. The pump according to claim 2, wherein the adjustable element is movable, in sequential order and in the longitudinal direction, to a first position out of contact with the rod, when the impeller and the star wheel and/or the impeller and the base unit are in contact with each other, a second position in contact with the rod, and a third position that is offset from the second position by a distance corresponding to the adjusted distance, as seen in the longitudinal direction relative the stationary element and/or the rod.
6. The pump according to claim 2, wherein the stationary element is a part of the housing.
7. The pump according to claim 2, wherein the adjustable element is a threaded nut and the outer part of the rod is provided with threads for engagement with the nut.
8. The pump according to claim 7, wherein the adjustment device comprises a nut locking element for fixing the nut on the outer part of the rod.
9. The pump according to claim 2, wherein the adjustment device comprises a motor arranged to set and fix the adjustable element in relation to at least one of the stationary element and the rod.
10. The pump according to claim 2, wherein the adjustment device comprises a spacer that is located between the stationary element and the adjustable element for providing the adjusted distance.
11. The pump according to claim 10, wherein the housing comprises a protrusion around which the spacer is at least partially arranged, wherein the spacer extends, as seen in the longitudinal direction and in relation to the protrusion, further towards the adjustable element a distance that corresponds to the adjusted distance
12. The pump according to claim 1, wherein the housing comprises a first end section in which a shaft for the impeller is arranged, a mid-section in which the impeller is arranged, and a second end section in which at least one piston for moving the base unit is arranged, wherein the first end section of the housing has elongated through holes that extend in the longitudinal direction for receiving first bolts that connect the first end section to the mid-section, and the second end section of the housing has elongated through holes that extend in the longitudinal direction for receiving second bolts that connect the second end section to the mid-section.
13. The pump according to claim 12, wherein the shaft for the impeller comprises an annular protrusion that abuts a corresponding annular protrusion on the impeller, wherein the pump further comprises a clamp arrangement that comprises two semi-annular parts configured to be connected to each other around the protrusions for fixing the shaft to the impeller in the longitudinal direction.
14. A method of adjusting a pump according to claim 2, the method comprising, in the longitudinal direction moving the adjustable element to a first position out of contact with the stationary element, when the impeller and the star wheel and/or the impeller and the base unit are in contact with each other, moving the adjustable element to a second position in contact with the stationary element, and moving the adjustable element to a third position that is offset from the second position by a distance corresponding to the adjusted distance, as seen in the longitudinal direction relative the stationary element and/or the rod.
15. The method according to claim 14, further comprising, after the moving of the adjustable element to the second position and before the moving of the adjustable element to the third position, locating a spacer between the stationary element and the adjustable element for providing the adjusted distance.
Description
DRAWINGS
[0045] Embodiments of the invention will now be described, by way of example, with reference to the accompanying schematic drawings, in which
[0046] FIG. 1 is a perspective view of a pump for pumping a liquid food product,
[0047] FIG. 2 is a front view of the pump of FIG. 1,
[0048] FIG. 3 is an exploded view of the pump of FIG. 1,
[0049] FIG. 4 is a perspective view of an impeller and an impeller shaft of the pump of FIG. 1,
[0050] FIG. 5a is a perspective view of a star wheel and a base unit of the pump of FIG. 1,
[0051] FIG. 5b is a side view of the star wheel and the base unit FIG. 5a,
[0052] FIG. 6 is a cross sectional side view of the pump of FIG. 1 in a closed position,
[0053] FIG. 7 is a cross sectional side view of the pump of FIG. 1 in an open position,
[0054] FIG. 8 is an exploded view of a part of the pump of FIG. 1, showing an adjustment device in perspective,
[0055] FIG. 9 is a cross sectional, partial side view of the adjustment device of FIG. 8,
[0056] FIG. 10a-f are side views of various embodiments of an adjustment device of a pump for pumping a liquid food product, and
[0057] FIG. 11 is a flow chart of a method for adjusting a pump for pumping a liquid food product.
DESCRIPTION
[0058] FIGS. 1 and 2 shows a perspective view of a pump 100 for pumping a liquid food product F. A liquid food product is food that is capable of being pumped, and is consumable by humans to provide nutritional support. The liquid food product is a product that has either its final form, or is a food product in form of a mixture or an ingredient that can be pumped and which is intended to form part of a final food product. The liquid food product may be an ice cream product.
[0059] FIG. 1 shows that the pump 100 has a housing 30 that extends in a longitudinal direction H. With further reference to FIGS. 3, 6 and 7, a first end section 24 of the housing 30 may have elongated through holes 24a that extend in the longitudinal direction H for receiving first bolts 25 that connect the first end section 24 to a mid-section 16 of the housing 30. A second end section 7 of the housing 30 may have elongated through holes 7a that extend in the longitudinal direction H for receiving second bolts 8 that connect the second end section 7 to the mid-section 16. The pump 100 has an inlet 40 and an outlet 50 for the product F.
[0060] With reference to FIGS. 3, 4, 6, and 7, the pump 100 further comprises an impeller 14. The impeller 14 is arranged to rotate inside the housing 30 around a first axis A1 of the pump 100 (shown in FIG. 6). The pump 100 comprises a shaft 21 for the impeller 14. The shaft 21 for the impeller 14 may be arranged in the first end section 24 of the housing 30. The impeller 14 may be arranged in the mid-section 16 of the housing 30. A motor (not shown) may be connected to the shaft 21 for rotating the impeller 14.
[0061] The impeller 14 is preferably fixedly arranged in the housing 30, as seen in the longitudinal direction H. This means that there is no movement of the impeller 14 relative the housing 30, as seen in the longitudinal direction H, once the impeller is mounted as intended for performing a pumping operation.
[0062] The impeller 14 has a base surface 141 and a number of impeller teeth 143 which extend from the base surface 141 in the longitudinal direction H. The impeller 14 has a top surface 142 that is located on the top of the impeller teeth 143. The impeller 14 may have an annular protrusion 14a. The annular protrusion 14a may be arranged on the other end of the impeller 14, opposite to the end where the impeller teeth 143 are arranged. The shaft 21 for the impeller 14 may also comprise an annular protrusion 21a. The annular protrusion 21a of the shaft 21 may abut the annular protrusion 14a on the impeller 14. The pump 100 further comprises a clamp arrangement 17. The clamp arrangement 17 may comprise two semi-annular parts 17a, 17b. The two semi-annular parts 17a, 17b of the clamp arrangement 17 may be configured to be connected to each other around the protrusions 21a, 14a for fixing the shaft 21 to the impeller 14 in the longitudinal direction H.
[0063] With further reference to FIGS. 5a and 5b, the pump 100 comprises a star wheel 12. The star wheel 12 is arranged to be driven by the impeller 14 to rotate around a second axis A2 of the pump 100. The second axis A2 of the pump 100 is offset from the first axis A1, see FIG. 6. The star wheel 12 may have the principal shape of a gear with a center opening 122 and a plurality of star wheel teeth 123. The star wheel 12 have a front surface 121. The star wheel 12 may be positioned within the impeller teeth 1143, so that some of the star wheel teeth 123 may extend into the spaces that are formed between the impeller teeth 143. When the impeller 14 is driven to rotate around the first axis A1, then the impeller teeth 143 may engage with the star wheel teeth 123 so that the star wheel 12 may rotate around the second axis A2 in a rotational direction, pumping of the liquid food product F from the inlet 40 to the outlet 50.
[0064] The pump 100 further comprises a base unit 10 on which the star wheel 12 is arranged. The star wheel 12 may be arranged on the base unit 10 via an axle 11 that is connected to the base unit 10. The star wheel 12 is arranged on this axle 11. The base unit 10 is movable in a longitudinal direction H parallel to the first axis A1, from a closed position P1, to an open position P2. The closed position P1 may be a position where a major portion of the star wheel 12 is located between the impeller teeth 143. A major portion of the star wheel 12 may comprise more than 50% of the star wheel 12 seen in the longitudinal direction H. The open position P2 may be a position where a minor portion of the star wheel 12 is located between the impeller teeth 143. A minor portion of the star wheel 12 may comprise less than 50% of the star wheel 12 seen in the longitudinal direction H.
[0065] FIGS. 5a and 5b show that the base unit 10 has a base surface 102 and a back surface 103. The back surface 103 of the base unit 10 is arranged on a side opposite to the side where the base surface 102 is arranged. The pump 100 may further comprise at least one rod section 9 for moving the base unit 10. The at least one rod section 9 may be connected to the back surface 103 of the base unit 10. The at least one rod section 9 for moving the base unit 10 may be located in the second end section 7 of the housing 30.
[0066] The base unit 10 comprises an arc-shaped element 105 that extends in between a respective section of the star wheel 12 and the impeller 14, such that the product F is pumped from the inlet 40 to the outlet 50 when the base unit 10 is in the closed position P1 and the impeller 14 rotates and drives the star wheel 12. The arc-shaped element 105 may extend from the base unit 10 into a position between the impeller 14 and the star wheel 12. The arc-shaped element 105 may also be referred to as a protrusion since it protrudes from the base unit 10, into the position between the impeller 14 and the star wheel 12. FIG. 5a shows that the arc-shaped element 105 extends along a part of a periphery of the star wheel 12. The arc-shaped element 105 is arranged at a side of the star wheel 12 that is opposite where the impeller teeth 143 may engage with the star wheel teeth. The arc-shaped element 105 has a top surface 101. The arc-shaped element 105 may have a similar length as the thickness of the star wheel 12, as seen in the longitudinal direction H. The impeller teeth 143 may also have a similar height as the arc-shaped element, as seen in the longitudinal direction H. The star wheel 12 is arranged on the axle 11 that extends from the base unit 10. The axle 11 may be centered around the second axis A2 and may be attached to the base unit 10 by using any suitable, conventional technique, or may be made as an integral part of the base unit 40.
[0067] With further reference to FIGS. 8 and 9, the pump 100 comprises an adjustment device 60. The adjustment device 60 is configured to adjustably set a position of the base unit 10 in the longitudinal direction H to thereby, when the base unit 10 is in the closed position P1, provide in the longitudinal direction H an adjusted distance D of at most 2.0 mm, at most 1.0 mm, at most 0.5 mm or at most 0.2 mm between the impeller 14 and the star wheel 12 and/or between the impeller 14 and the base unit 10.
[0068] The adjustment device 60 may comprise a rod 5 connected to the base unit 10, either directly or via the rod section 9, or with another suitable connection element that joins the rod 5 and the base unit 10. The rod 5 may have an outer part 5a that extends through an opening 4a in the housing 30. The adjustment device 60 may have a stationary element 4 that has a fix position relative the housing 30. The stationary element 4 may be a part 4 of the housing 30. The stationary element 4 may be configured to be attached/connected to the housing 30, such as to the second end section 7 of the housing 30. The adjustment device 60 may further have an adjustable element 2 in engagement with the outer part 5a of the rod 5 and arranged to interact with the stationary element 4 for providing the adjusted distance D. The adjustable element 2 may be movable in the longitudinal direction H relative to the stationary element 4 and/or the rod 5 for providing the adjusted distance D. A piston 6 is connected to the rod 5. A first chamber 62 is formed, as seen in FIG. 6, on the left hand of the piston 6, between the piston 6 and a partition wall 61 in the housing 30. By feeding pressurized air into the first chamber 62, the base unit 10 can be moved to the open position P2 illustrated in FIG. 7. A second chamber 63 is formed between the partition wall 61 and the backside of the base unit 10. A third chamber 64 is formed between the piston 6 and an end portion 65 of the housing 30. By feeding pressurized air into one or both of the second and third chambers 63, 64, the base unit 10 can be moved from the open position P2 to the closed position illustrated in FIG. 6. The base unit 10 is switchable from the closed position P1 to the open position P2 by controlling a pressure fed to one of both of the first chamber 62 and the second chamber 63.
[0069] The pump 100 has several parts, including e.g. a pump house bushing 15, a V-ring 18, a bracket cover 19, a radial shaft seal 20, a bracket safety cover 22, a ball bearing 23, a plug 26 and a coupling 27. The coupling is used for connecting a motor to the pump 100, such that the motor can rotate the impeller 14.
[0070] FIGS. 8 and 9 show on embodiment of an adjustment device 60 which has an adjustable element 2 that is covered by a cover 1. The cover 1 may have the form of a sleeve and may lock the adjustable element 2 so that it cannot rotate. The adjustable element 2 may be a nut 2, e.g. a threaded nut 2. The outer part 5a of the rod 5 may be provided with threads for engagement with the nut 2. A spacer 3 is located between the stationary element 4, which here is an end section of the housing, and the adjustable element 2 for providing the adjusted distance D. The stationary element 4 may comprise a protrusion 403 around which the spacer 3 is at least partially arranged. The spacer 3 extends, as seen in the longitudinal direction H and in relation to the protrusion 403, further towards the adjustable element 2 by a distance that corresponds to the adjusted distance D. The stationary element 4 has a first surface 401 and a second surface 402. The second surface 402 may be arranged opposite to the first surface. The first surface 401 of the stationary element 4 may face the adjustable element 2. The stationary element 4 may have the protrusion 403 on the first surface 401. The spacer 3 is arranged at least partially around the protrusion 403. An extension D1 of the protrusion 403 in the longitudinal direction H may be about 2.0 mm. A thickness D2 of the spacer 3 in the longitudinal direction H may same as the extension D1 of the protrusion 403, plus the desired adjusted distance D. The adjusted distance D can therefore be calculated as D=D2D1. As indicated, the pump 100 may be in a closed position P1 and an open position P2. The adjusted distance D is the distance between the impeller 14 and the star wheel 12 and/or between the impeller 14 and the base unit 10, as seen in the longitudinal direction H. The adjusted distance D may correspond to a distance between the base surface 141 of the impeller and the front surface 121 of the star wheel 12. Alternatively or in combination, the adjusted distance D may correspond to a distance between the base surface 141 of the impeller 14 and the top surface 101 of the arc-shaped element 105. Alternatively or in combination, the adjusted distance D may correspond to a distance between the top surface 142 of the impeller 14 and the base surface 102 of the base unit 10.
[0071] The adjustable element 2 may be movable, in sequential order and in the longitudinal direction H. The adjustable element 2 may be movable to a first position out of contact with the stationary element 4. For instance, a technician may set the pump 100 in the open position P2 and move the adjustable element 2 e.g. unscrew the nut 2 such that it is moved further away from the stationary element 4. The technician may thereafter set the pump 100 in the closed position P1, such that the impeller 14 and the star wheel 12 and/or the impeller 14 and the base unit 10 are in contact with each other. Since the nut 2 was screwed out, it is now not in contact with the stationary element 4 (the protrusion 403).
[0072] The adjustable element 2 may then be moved a second position in contact with the stationary element 4 (the protrusion 403). For instance, the technician may move the adjustable element 2 e.g. screw the nut 2 such that it becomes in contact with the stationary element 4, or in contact with the protrusion 403.
[0073] The adjustable element 2 is movable to a third position that is offset from the second position by a distance corresponding to the adjusted distance D, as seen in the longitudinal direction H. This may be done by setting the pump 100 in the open position P2 and arrange the spacer 3 around the protrusion 403 as described above. Thereafter the pump 100 set in the closed position P1 such that it is ready to operate. The predefined adjusted distance D has then, by virtue of the spacer 3, been provided between the impeller 14 and the star wheel 12 and/or between the impeller 14 and the base unit 10. This is because the spacer moves the nut outwards, and thereby also moves the rod and the base unit away from the impeller.
[0074] FIG. 10a-f show various embodiments of an adjustment device 60 that can be used for the pump 100.
[0075] FIG. 10a shows that the adjustable element 2 is a nut 2. The nut 2 may be internally threaded. The outer part 5a of the rod 5 is provided with threads for engagement with the nut 2. A sleeve 1 may be used for fixing the nut 2 on the outer part 5a of the rod 5. For this purpose, the sleeve 1 may have an internal shape that corresponds to the external shape of the nut 2. The sleeve 1 may be fixed to the housing 30 in any suitable manner. The adjustment device 60 is operated by unscrewing the nut 2 when the pump 100 is in the closed position P1, until the nut 2 does not contact the stationary element 4. The impeller 14 and the star wheel 12 and/or the impeller 14 and the base unit 10 are then in contact. Next the nut 2 is tightened such that it comes into contact with the stationary element 4. Thereafter the nut 2 is further tightened to thereby pull out the rod 5. The pitch of the threads and the angle by with which the nut 2 is rotated determines how much the rod 5 is pulled out, i.e. which adjusted distance D is set. For example, if the thread pitch for the nut 2 is 1.0 mm and the thread is rotated by 120, then an adjusted distance D of about 0.33 mm is set. The sleeve 1 may be omitted. The nut 2 may be a self-locking nut of a conventional type.
[0076] FIG. 10b shows an adjustment device 60 that corresponds to the adjustment device of FIG. 10a, with the difference that the sleeve is replaced with a locking nut 2b. When the nut 2 has been operated to set the adjusted distance D, then the locking nut 2b is tightened against the nut 2 for securing it, thereby preventing that the nut 2 is unintentionally rotated.
[0077] FIG. 10c shows an adjustment device 60 that corresponds to the adjustment device of FIG. 10a, with the difference that the nut is replaced with a clamp 2c, the outer part 5a of the rod 5 is provided with a friction increasing surface that interacts with the clamp 2c, and the sleeve is omitted. The adjusted distance D is set by, when the pump is in the closed position P1, manually pulling out the rod 5 by a distance that corresponds to the adjusted distance D, and thereafter securing the clamp 2c on the rod 5 with the clamp 2a in contact with the stationary element 4.
[0078] FIG. 10d shows an adjustment device 60 that has a sleeve shaped stationary element 4 which is connected to the housing 30 and surrounds the outer part 5a of the rod 5. The sleeve shaped stationary element 4 has internal threads. An externally threaded disk 2d engages the threads in the stationary sleeve 4, and can be screwed further into respectively out from the stationary sleeve 4 in the longitudinal direction H. The outer part 5a of the rod 5 has a protrusion 5b. The threaded disk 2d is located between the opening 4a in the housing 30 and the protrusion 5b. The adjustment device is operated by unscrewing the threaded disk 2d when the pump 100 is in the closed position P1, until the disk 2d does not contact the protrusion 5b on the rod 5. The impeller 14 and the star wheel 12 and/or the impeller 14 and the base unit 10 are then in contact. Next the disk 2d is tightened such that it comes into contact with the protrusion 5b (by being screwed to the right in the figure). Thereafter the disk 2d is further tightened to thereby pull out the rod 5. The pitch of the threads on the disk 2d and the angle by with which the disk 2d is rotated determines how much the rod 5 is pulled out, i.e. which adjusted distance D is set.
[0079] FIG. 10e shows an adjustment device 60 which is, except for the sleeve, a combination of the adjustment devices of FIGS. 10a and 10d. The adjusted distance D may then be set by screwing one of or both the nut 2 and the disk 2d.
[0080] FIG. 10f shows an adjustment device 60 that corresponds to the adjustment devices of FIG. 10a except for the sleeve. The adjustment device 60 has a motor 70. The motor 70 is arranged to rotate and thereafter fix the adjustable element 2 in relation to the rod 5. FIG. 10f shows that the nut is connected to the motor 70. The motor 70 may be equipped with e.g. a torque sensor to sense a torque when the nut 2 is screwed to abut the stationary element 4. Thereafter the nut 2 is further tightened by the motor to thereby pull out the rod 5. This is accomplished by controlling the motor 70 to rotate the nut 2 by the rotational angle that results in the adjusted distance D, in a manner similar to the adjustment procedure described in connection with FIG. 1. The motor 70 is thereafter controlled so as to not move the nut 2, which thereby fixes the nut relative the rod 3.
[0081] The different embodiments shown in FIGS. 10a to 10f may be combined as appropriate.
[0082] FIG. 11 shows a schematic illustration of steps of a method 200 for adjusting a pump 100. The pump 100 may correspond to the pump 100 described above. The method 200 comprises, in the longitudinal direction H, moving 210 the adjustable element 2 to a first position out of contact with the stationary element 4, when the impeller 14 and the star wheel 12 and/or the impeller 14 and the base unit 10 are in contact with each other. The method 200 further comprises moving 220 the adjustable element 2 to a second position in contact with the stationary element 4. The method 200 further comprises moving 240 the adjustable element 2 to a third position that is offset from the second position by a distance corresponding to the adjusted distance D, as seen in the longitudinal direction H relative the stationary element and/or the rod 5. The method 200 may further comprise, after the moving 230 of the adjustable element 2 to the second position and before the moving 240 of the adjustable element 2 to the third position, locating 230 a spacer 3 between the stationary element 4 and the adjustable element 2 for providing the adjusted distance D. This method is performed for the adjustment device shown in FIGS. 8 and 9. When the pump 100 has an adjustment device as shown in any for FIGS. 10a to 10f, the adjusted distance D is set as described for the respective adjustment device.
[0083] From the description above follows that, although various embodiments of the invention have been described and shown, the invention is not restricted thereto, but may also be embodied in other ways within the scope of the subject-matter defined in the following claims.
