PACKAGING ASSEMBLY
20260077939 ยท 2026-03-19
Inventors
Cpc classification
B65D81/3823
PERFORMING OPERATIONS; TRANSPORTING
B65D81/3858
PERFORMING OPERATIONS; TRANSPORTING
B65D81/386
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A blank to form an insert connected to an outer box, the blank including a first side; a second side positioned opposite the first side; a first main panel adjacent to a first support formation; a second main panel adjacent to the first support formation; a third main panel adjacent to the second main panel; a second support formation adjacent to the third main panel; a fourth main panel adjacent to the second support formation; and a connection panel adjacent to the fourth main panel.
Claims
1. A blank to form an insert connected to an outer box, the blank comprising: a first main panel adjacent to a first support formation; a second main panel adjacent to the first support formation; a third main panel adjacent to the second main panel; a second support formation adjacent to the third main panel; a fourth main panel adjacent to the second support formation; and a connection panel adjacent to the fourth main panel; wherein the first support formation defines: a first support panel adjacent to the first main panel at a first bend line; a second support panel adjacent to the first support panel at a second bend line; and a third support panel adjacent to the second support panel at a third bend line, the third support panel adjacent to the second main panel at a fourth bend line; and the second support formation defines: a fourth support panel adjacent to the third main panel at a fourth bend line; a fifth support panel adjacent to the fourth support panel at a fifth bend line; and a sixth support panel adjacent to the fifth support panel at a sixth bend line, the sixth support panel adjacent to the second main panel at a sixth bend line.
2. The blank of claim 1, wherein: the blank defines a first side and a second side positioned opposite the first side; the first bend line, the second bend line, the third bend line, the fourth bend line, the fifth bend line, and the sixth bend line are scored on the first side.
3. The blank of claim 1, wherein: a first glue pad is arranged on the first main panel adjacent to the first support panel; a second glue pad is arranged on the third support panel; a third glue pad is arranged on the fourth support panel; and a fourth glue pad is arranged on the fourth main panel adjacent to the sixth support panel.
4. The blank of claim 3, wherein the first glue pad is arranged to couple to the second glue pad.
5. The blank of claim 4, wherein the third glue pad is arranged to couple to the fourth glue pad.
6. The blank of claim 1, wherein a length of the first main panel is greater than a length of the second main panel, the length of the third main panel is greater than a length of the second main panel, the length of the second main panel is about equal to a length of the fourth main panel, the length of the third main panel is greater than a length of the first support formation, and the length of the third main panel is greater than a length of the second support formation.
7. The blank of claim 1, wherein the connection panel is configured to fold over the first side of the main panel.
8. A method of arranging a blank into an insert comprising: bending a first main panel of the blank with respect to a first support panel of the blank; bending a second support panel of the blank with respect to the first support panel, the second support panel adjacently positioned between the first support panel and the second support panel; bending the second support panel with respect to a third support panel; bending a second main panel of the blank with respect to the third support panel, the third support panel adjacently positioned between the second main panel and the second support panel; bending a third main panel of the blank with respect to the second main panel; bending a fourth support panel of the blank with respect to the third main panel of the blank, the third main panel adjacently positioned between the fourth support panel and the second main panel; bending a fifth support panel of the blank with respect to the fourth support panel; bending a sixth support panel of the blank with respect to the fifth support panel, the fifth support panel adjacently positioned between the sixth support panel and the fourth support panel; bending a fourth main panel of the blank with respect to the sixth support panel; and bending a connection panel of the blank with respect to the fourth main panel to create the insert, the fourth main panel adjacently positioned between the connection panel sixth support panel.
9. The method of claim 11, wherein: the blank defines a first side and a second side positioned opposite the first side; bending the first support panel with respect to the first main panel further comprises bending the first main panel towards the second side; bending the second support panel with respect to the first support panel further comprises bending the second support panel to be in facing contact with the first support panel; bending the third support panel with respect to the third support panel further comprises bending the third support panel to be in facing contact with the first main panel; bending the second main panel with respect to the third support panel further comprises bending the second main panel towards the second side; bending the third main panel with respect to the second main panel further comprises bending the third main panel towards the first side; bending the fourth support panel with respect to the third main panel further comprises bending the fourth support panel towards the second side; bending the fifth support panel with respect to the fourth support panel further comprises bending the fifth support panel towards the first side; bending the sixth support panel with respect to the fifth support panel further comprises bending the sixth support panel to be in facing contact with the fifth support panel; bending the fourth main panel with respect to the sixth support panel further comprises bending the fourth main panel towards the second side; and bending the connection panel with respect to the fourth main panel further comprises bending the connection panel to be in facing contact with the first main panel.
10. The method of claim 11, further comprising: obtaining an outer box; and arranging the insert within the outer box.
11. The method of claim 10, wherein arranging the insert within the outer box further comprises arranging the insert within the outer box such that a continuous gap is defined between two adjacent main panels of the insert and two corresponding adjacent main panels of the outer box.
12. A packaging assembly comprising: an outer box, the outer box comprising a first main panel connected to a second main panel, a third main panel connected to the second main panel, and a fourth main panel connected to the third main panel, the fourth main panel connected to the first main panel; and an insert comprising: a first main panel adjacent to a first support formation; a second main panel adjacent to the first support formation; a third main panel adjacent to the second main panel; a second support formation adjacent to the third main panel; a fourth main panel adjacent to the second support formation; and a connection panel adjacent to the fourth main panel; wherein the insert is arranged within the outer box and defining at least one gap between the insert and the outer box.
13. The packaging assembly of claim 12, wherein a continuous gap is defined between two adjacent main panels of the insert and two corresponding adjacent main panels of the outer box.
14. The packaging assembly of claim 12, wherein an insulation pad is arranged within the insert.
15. The packaging assembly of claim 12, further comprising a vented cover arranged within the insert, the vented cover comprising: a top defining a plurality of cavities; a first side; a second side; a third side; and a bottom.
16. The packaging assembly of claim 12, wherein: a gap is collectively defined between the top, the first side, the second side, the third side, and the bottom; and an insulation pad is arranged within the gap.
17. The packaging assembly of claim 16, wherein the vented cover further comprises a fourth side.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0008] The features and components of the following figures are illustrated to emphasize the general principles of the present disclosure. Corresponding features and components throughout the figures may be designated by matching reference characters for the sake of consistency and clarity.
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DETAILED DESCRIPTION
[0025] Disclosed is a packaging assembly and associated methods, systems, devices, and various apparatus. It would be understood by one of skill in the art that the disclosed packaging assembly is described in but a few exemplary embodiments among many. No particular terminology or description should be considered limiting on the disclosure or the scope of any claims issuing therefrom.
[0026] One embodiment of a packaging assembly 1000 is disclosed and described with refence to
[0027] A blank 200 that can be formed into the outer box 2000 can be seen with reference to
[0028] A first top panel 214 can be connected to the first main panel 210 by a line 216. A second top panel 224 can be connected to the second main panel 220 by a line 226. A third top panel 234 can be connected to the third main panel 230 by a line 236. A fourth top panel 244 can be connected to the fourth main panel 240 by a line 246.
[0029] A first bottom panel 218 can be connected to the first main panel 210 by a line 219. A second bottom panel 228 can be connected to the second main panel 220 by a line 229. A third bottom panel 238 can be connected to the third main panel 230 be a line 239. A fourth bottom panel 248 can be connected to the fourth main panel 240 by a line 249.
[0030] A glue pad 255 can be arranged on the second main panel 220 proximate the line 212. A glue pad 265 can be arranged on the third main panel 230 proximate the line 232. Each glue pad 255,265 can be a pad of glue or other adhesive in various aspects. Each glue pad 255,265 can be a location for affixing apparatus as discussed in depth below. In various aspects, various connection meansincluding those not requiring gluecan be used in various configurations. In various aspects, glue pads 255,265 can be obviated by other methods of connection.
[0031] A blank 300 formable into the insert 3000 can be seen with reference to
[0032] The support formation 360 can comprise a first support panel 361, a second support panel 362, and a third support panel 363. The first support panel 361 can be connected to the first main panel 310 by a line 371. The first support panel 361 can be connected to the second support panel 362 by a line 372. The second support panel 362 can be connected to the third support panel 363 by a line 373. The third support panel 363 can be connected to the second main panel 320 by a line 374. A glue pad 376 can be arranged on the first main panel 310 proximate the support formation 360. A glue pad 378 can be arranged on the third support panel 363.
[0033] The support formation 380 can comprise a first support panel 381, a second support panel 382, and a third support panel 383. The first support panel 381 can be connected to the third main panel 330 by a line 391. The first support panel 381 can be connected to the second support panel 382 by a line 392. The second support panel 382 can be connected to the third support panel 383 by a line 393. The third support panel 383 can be connected to the fourth main panel 340 by a line 394. A glue pad 396 can be arranged on the fourth main panel 340 proximate the support formation 380. A glue pad 398 can be arranged on the first support panel 381.
[0034] An inner surface 319 of the first main panel 310 can be seen. An inner surface 329 of the second main panel 320 can be seen. An inner surface 339 of the third main panel 330 can be seen. An inner surface 349 of the fourth main panel 340 can be seen.
[0035] An isolated view of the insert 3000 formed from the blank 300 can be seen with reference to
[0036] The support formation 360 can be seen with the various elements in facing arranging. The first support panel 361 can be seen in facing contact with the second support panel 362. The third support panel 363 can be seen in facing contact with the first main panel 310. In the current aspect, the glue pad 376 can be arranged in contact with the glue pad 378 and can allow the support formation 360 to maintain its shape. The support formation 380 can be seen with the various elements in facing arranging. The second support panel 382 can be seen in facing contact with the third support panel 383. The first support panel 381 can be seen in facing contact with the fourth main panel 340. In the current aspect, the glue pad 396 can be arranged in contact with the glue pad 398 and can allow the support formation 380 to maintain its shape.
[0037] A packaging subassembly 1500 can be seen with reference to
[0038] Motion 299,399 can be shown as the folding of the blank 200 to form the outer box 2000 by securing the connection panel 250 to the first main panel 210. Upon folding and adhering the connection panel 250 to the first main panel 210, the insert 3000 can be formed from the collapsed insert 3000 and the outer box 2000 can be formed from the blank 200. As such, one manufacturing action can modify the packaging subassembly 1500 from a flattened state or collapsed state shown with reference to
[0039] In the current aspect, various features and parts of the packaging assembly 1000 can be formed of various paper products, including paperboard, corrugated cardboard, kraft paper, and various other materials. In various aspects, the blanks 200,300 can be formed of varying materials including various plastics, metals, wood, or various other elements. In various aspects, the blanks 200,300 can be a combination of materials described herein or known within the relevant art. In various aspects, the packaging of the current disclosure can be formed without the use of a blank such as the blanks 200,300. One of skill in the art would understand that use of the blanks 200,300 is but one method of assembling the packaging of the current disclosure.
[0040] In the current aspect, various surfaces can be covered by a temperature-preserving lining. In various aspects, the temperature-preserving lining can be a product adhered to a surface of the blanks 200,300. In various aspects, the temperature-preserving lining can be a film adhered to the surface of one of the blanks 200,300. Films can be adhered to surfaces through various methods, including adhesion (such as with glues or chemical adhesives) or by deposition (such as by vapor deposition) among other methods. In various aspects, the film temperature-preserving lining can be a highly reflective coating. Such a highly reflective surface can be of low emissivity, thereby serving as an effective insulating material. Examples of coatings or films that can be used for temperature-preserving linings can be found with reference to United States Patent Application of Sollie, filed Jul. 14, 2023, bearing application number Ser. No. 18/222,272, which is incorporated by reference herein in its entirety. In various aspects, the blanks 200,300 can include the temperature-preserving lining on all sides. In various aspects, the blanks 200,300 can include the temperature-preserving lining on only one side to reduce costs. In various aspects, temperature-preserving lining can be omitted.
[0041] The inner surfaces 319,329,339,349 can together form an inner surface of the insert 3000. In particular, temperature-preserving lining can be adhered to the inner surface of the insert 3000. With reference to
[0042] A bottom insulation pad 6000 can be seen with reference to
[0043] A bottom insulation cover 7000 as can be utilized in various aspects of the current disclosure can be seen with reference to
[0044] A blank 800 for forming a vented cover (not seen in the current view) can be seen with reference to
[0045] Another aspect of a vented cover 8000 can be seen with reference to
[0046] An insulation element 4000 or insulation pad can be seen with reference to
[0047] Various aspects of the packaging assembly 1000 can be seen with reference to
[0048] In various aspects, various features can be included and omitted as would be understood to one of skill in the art. One of skill in the art would understand the various features and elements described here can be interchangeably moved between various aspects without departing from the scope of the current disclosure. No single aspect should be considered limiting on the scope of this disclosure.
[0049] One should note that conditional language, such as, among others, can, could, might, or may, unless specifically stated otherwise, or otherwise understood within the context as used, is generally intended to convey that certain embodiments include, while other embodiments do not include, certain features, elements and/or steps. Thus, such conditional language is not generally intended to imply that features, elements and/or steps are in any way required for one or more particular embodiments or that one or more particular embodiments necessarily include logic for deciding, with or without user input or prompting, whether these features, elements and/or steps are included or are to be performed in any particular embodiment.
[0050] It should be emphasized that the above-described embodiments are merely possible examples of implementations, merely set forth for a clear understanding of the principles of the present disclosure. Any process descriptions or blocks in flow diagrams should be understood as representing modules, segments, or portions of code which include one or more executable instructions for implementing specific logical functions or steps in the process, and alternate implementations are included in which functions may not be included or executed at all, may be executed out of order from that shown or discussed, including substantially concurrently or in reverse order, depending on the functionality involved, as would be understood by those reasonably skilled in the art of the present disclosure. Many variations and modifications may be made to the above-described embodiment(s) without departing substantially from the spirit and principles of the present disclosure. Further, the scope of the present disclosure is intended to cover any and all combinations and sub-combinations of all elements, features, and aspects discussed above. All such modifications and variations are intended to be included herein within the scope of the present disclosure, and all possible claims to individual aspects or combinations of elements or steps are intended to be supported by the present disclosure.