Steering wheel with an airbag
12583408 · 2026-03-24
Assignee
- ZF AUTOMOTIVE SAFETY GERMANY GMBH (Aschaffenburg, DE)
- SAFELIFE INDUSTRIA DE COMPONENTES DE SEGURANCA AUTOMOVEL LDA (Gemieria, PT)
- Dalphi Metal España SLU (Vigo, ES)
Inventors
- João Duarte AMORIM CORREIA (Viana do Castelo, PT)
- Johannes Morhart (Großostheim, DE)
- Bartolomeu Franco (Viana do Castelo, PT)
Cpc classification
B60R21/2035
PERFORMING OPERATIONS; TRANSPORTING
B60R2021/23384
PERFORMING OPERATIONS; TRANSPORTING
B60R2021/2395
PERFORMING OPERATIONS; TRANSPORTING
B60R21/239
PERFORMING OPERATIONS; TRANSPORTING
International classification
B60R21/203
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A steering wheel (10) includes a steering wheel rim (16) and an airbag module (18) accommodated in a hub region (12) of the steering wheel (10) and comprising an airbag (26), wherein an exit opening of the airbag module (18) is located at a position different from an upper side of the steering wheel (10) and beneath the steering wheel rim (16) and the airbag module (18) is disposed so that the airbag (26) deploys through a clearance (22) between the hub region (12) and the steering wheel rim (16) toward the upper side of the steering wheel (10). The airbag (26) comprises a cushion-type restraint chamber (32) and a connecting chamber (34), wherein the restraint chamber (32) covers, in the completely filled state, the steering wheel rim (16) on the occupant side, while the connecting chamber (34) connects the restraint chamber (32) via an inflation orifice disposed on a rear wall (50) of the restraint chamber (32) to a gas generator accommodated in the airbag module (18), wherein the connecting chamber (34) of the airbag (26) includes at least one vent opening (72) to allow filling gas to flow out of the airbag (26) even before it reaches the restraint chamber (32).
Claims
1. A steering wheel comprising a steering wheel rim and an airbag module accommodated in a hub region of the steering wheel and comprising an airbag, wherein an exit opening of the airbag module is located at a position different from an upper side of the steering wheel and beneath the steering wheel rim, and the airbag module is disposed so that the airbag deploys through a clearance between the hub region and the steering wheel rim toward the upper side of the steering wheel, wherein the airbag comprises a restraint chamber and a connecting chamber, and the restraint chamber, in a completely filled state, covers the steering wheel rim on an occupant side, while the connecting chamber connects the restraint chamber via an inflation orifice disposed on a rear wall of the restraint chamber to a gas generator accommodated in the airbag module, wherein the connecting chamber of the airbag includes at least one vent opening to allow filling gas to flow out of the airbag before the filling gas reaches the restraint chamber.
2. The steering wheel according to claim 1, wherein the at least one vent opening for the outflow of filling gas is disposed behind the steering wheel rim.
3. The steering wheel according to claim 1, wherein the connecting chamber includes a closure element for closing the at least one vent opening.
4. The steering wheel according to claim 3, wherein a tether is provided which at one tether end is connected to the closure element and at an opposite tether end is connected to a wall of the airbag.
5. The steering wheel according to claim 4, wherein the opposite tether end is connected to a front wall of the restraint chamber.
6. The steering wheel according to claim 1, wherein the connecting chamber in the filled state takes a tubular shape that is predetermined by at least one cut part of an outer cover of the connecting chamber.
7. The steering wheel according to claim 6, wherein the outer cover of the connecting chamber is made from cut parts adapted to be flatly spread, wherein there are a maximum of two cut parts.
8. The steering wheel according to claim 6, wherein the outer cover of the connecting chamber is made from exactly one cut part.
9. The steering wheel according to claim 6, wherein one of the at least one cut part has plural notches having lateral edges which are interconnected, and lateral edges which are not interconnected, wherein the lateral edges that are not interconnected together form an edge of an inflation opening at which the connecting chamber is fastened to the inflation orifice of the restraint chamber.
10. The steering wheel according to claim 6, wherein an inlet opening that is directly connected to the gas generator of the airbag module is disposed on a surface of one of the at least one cut part of the outer cover of the connecting chamber.
11. The steering wheel according to claim 10, wherein the inlet opening and the inflation orifice, in the filled state of the connecting chamber and of the restraint chamber, are located in different planes and, in a top view onto the inflation orifice, do not overlap.
12. The steering wheel according to claim 10, wherein the inflation orifice has a larger cross-sectional area than the inlet opening.
13. The steering wheel according to claim 10, wherein the connecting chamber in the filled state has two mirror-inverted parallel curved lateral faces extending from the inlet opening to the inflation orifice.
14. The steering wheel according to claim 1, wherein, in the filled state of the airbag, the connecting chamber extends through the clearance and through the exit opening of the airbag module to the gas generator.
15. The steering wheel according to claim 1, wherein a centerline extends from a 12 o'clock position of the steering wheel to a 6 o'clock position of the steering wheel based on a straight-ahead travel position of the steering wheel, and wherein the inflation orifice is offset against a center of the centerline in the direction of the 12 o'clock position.
16. The steering wheel according to claim 1, wherein, for forming the restraint chamber, a front wall is tightly connected to the rear wall on a peripheral edge-side, wherein the front and rear walls are further connected to each other, spaced from their edge-side tight connection, in an area of a 12 o'clock position by a detachable fixing portion.
17. The steering wheel according to claim 16, wherein the detachable fixing portion is a circumferential seam portion in the form of a tear seam.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) In the following, the invention will be described in detail by way of plural embodiments with respect to the attached Figures, wherein:
(2)
(3)
(4)
(5)
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(7)
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(10)
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(15)
DESCRIPTION
(16)
(17) The steering wheel 10 is rotatable about an axis of rotation R extending through a hub region 12 in a circumferential direction U. The hub region 12 is connected to a steering wheel rim 16 via plural spokes 14. In this case, the steering wheel rim 16 in the conventional shape is circular and circumferentially closed. However, it might as well be interrupted in places according to different designs, such as in the area of a 12 o'clock position and/or in the area of a 6 o'clock position of the steering wheel 10.
(18) In the Figures, the steering wheel 10 is always shown in its neutral straight-ahead travel position at which a 12 o'clock position is at the top in the Figures, a 6 o'clock position is at the bottom in the Figures, a 3 o'clock position is on the right and a 9 o'clock position is on the left (indicated in
(19) In the hub region 12, an airbag module 18 is arranged (indicated in
(20) On the front side of the steering wheel 10, in the hub region 12 a display device 20 is placed, for example, as indicated in
(21) A clearance 22 is formed in the area of the 12 o'clock position between the hub region 12 and the steering wheel rim 16.
(22) A gas generator 24 which in this case is mounted, as conventionally known, on the hub of the steering wheel 10 and an airbag 26 which is folded to form an airbag package 28 prior to activation of the airbag module 18 are accommodated in the airbag module 18 (see also
(23) The airbag module 18 has an exit opening 30 which is closed by a door (not shown) and the surface normal of which is aligned approximately perpendicular to the axis of rotation R and, in this example, in the direction of the 12 o'clock position.
(24) An exit direction A of the airbag 26 out of the airbag module 18 coincides with said surface normal so that the airbag 26 exits the airbag module 18 beneath the plane of the steering wheel rim 16. This is sketched in
(25)
(26) As is clearly visible from
(27) The connecting chamber 34 has a significantly smaller volume than the restraint chamber 32, for example less than 25% of the volume of the restraint chamber 32, and serves exclusively for positioning and supporting the restraint chamber 32, while the restraint chamber 32 provides the actual restraining effect for the vehicle occupant impacting on the airbag 26.
(28) The connecting chamber 34 is attached, with a peripheral edge 36 of an inflation opening 37, to the edge 38 of an inflation orifice 40 of the restraint chamber 32 (see, e.g.,
(29) The restraint chamber 32 corresponds, as to its shape and its structure, to a conventional cushion-type steering wheel airbag. The contour of a peripheral edge 44 at the outer periphery of the restraint chamber 32 corresponds to the contour of the steering wheel rim 16 and, thus, is selected to be circular in this case. In the completely filled state, the peripheral edge 44 projects radially from the steering wheel rim 16.
(30) In its initial state before the start of deployment, the restraint chamber 32 includes two tear seams 46 (see
(31) The two tear seams 46 restrict the initial filling volume of the airbag 26, more precisely of the restraint chamber 32, by suppressing or at least significantly reducing gas flow from the inflation orifice 40 into the edge-side portions between the tear seam 46 and the respective portion of the peripheral edge 44.
(32) The two tear seams 46 extend in parallel to an imaginary centerline M of the restraint chamber 32 that extends from the 12 o'clock position to the 6 o'clock position so that gas flowing through the inflation orifice 40 into the restraint chamber 32 can spread toward the 12 o'clock position and toward the 6 o'clock position, but not toward the 3 o'clock position and toward the 9 o'clock position. Consequently, initially during inflation the airbag 26 is narrower than in the completely inflated condition.
(33) The maximum distance d1 from the peripheral edge 44 amounts, e.g., to about 100 mm so that, for example, initially 10% to 20% of the total volume of the restraint chamber 32 are separated on each side. A diameter of the restraint chamber 32 from the peripheral edge 44 to the peripheral edge 44 amounts to 700 mm, for example.
(34) At a first end 52 that is directed to the 12 o'clock position, in this case both tear seams 46 are guided up to the peripheral edge 44. At the opposite second end 54, however, a distance d2 from the peripheral edge 44 through which gas may overflow into the separated region is left open.
(35) By the internal pressure building up, the tear seams 46 are gradually released in the course of filling so that, in the completely filled state of the airbag 26, the walls 48, 50 are still superimposed at the peripheral edge 44 only, but no longer in the area of the tear seams 46.
(36) In this example, the tear seams 46 are configured by a thicker thread in the area of the second end 54 than in the area of the first end 52, or, generally speaking, the tear strength is higher at the second end 54 than at the first end 52. As a result, the tear seams 46 tear up more quickly toward the 12 o'clock position with increasing filling, because with an increasing internal pressure also the force acting upon the tear seams 46 is increased.
(37)
(38)
(39) In conventional concepts, a steering wheel airbag deploys out of the upper side of an airbag module in the hub region of a steering wheel along the axis of rotation and is placed directly onto the steering wheel rim.
(40) Since, in this case, the airbag 26 exits from the airbag module 18 beneath the plane of the steering wheel rim 16 at right angles to the axis of rotation R, but in the completely filled state the restraint chamber 32 is located, as usual, on the occupant side ahead of the steering wheel rim 16 and completely covers the latter, the restraint chamber 32 must pass the steering wheel rim 16 in the course of deployment.
(41) Generally, this takes place by the airbag 26 passing through the clearance 22 between the hub region 12 and the steering wheel rim 16 and by the restraint chamber 32 deploying on the side of the steering wheel rim 16 facing the occupant.
(42) Initially, after activation of the gas generator 24, at first gas flows into the connecting chamber 34, while the restraint chamber 32 folded to form the airbag package 28 still remains unfilled. The increasing gas pressure causes, on the one hand, the airbag module 18 to be opened and, on the other hand, the airbag package 28 to be pushed out of the airbag module 18 along the exit direction A.
(43) By a shape of the connecting chamber 34 predetermined by the cutting thereof, the connecting chamber 34 bulges toward the steering wheel rim 16. After exiting through the exit opening 30, the airbag package 28 is deflected about 90 by the deploying and filling connecting chamber 34 and is pushed through the clearance 22 between the hub region 12 and the steering wheel rim 16.
(44) This state is illustrated in
(45) The tear seams 46 are still intact at this time so that the filling gas flowing into the restraint chamber 32 flows virtually exclusively in the direction of the 12 o'clock position and of the 6 o'clock position and, thus, moves an upper edge 53 of the restraint chamber 32 toward the 12 o'clock position and moves a lower edge 55 of the restraint chamber 32 toward the 6 o'clock position.
(46) Since the inflation orifice 40 is closer to the 12 o'clock position than to the 6 o'clock position, and, where appropriate, this is considered in the folding of the airbag package 28 (as will be described below), in this example at first the upper region of the restraint chamber 32 fills, as is shown in
(47) The continuously increasing internal pressure causes the tear seams 46 to be ripped from now starting from the second ends 54, and filling gas flows increasingly even into the lateral regions toward the 3 o'clock position and toward the 9 o'clock position. This is illustrated in
(48) Finally, the filling process is completed and the airbag 26 is in its completely filled state. The tear seams 46 now are completely ripped (see
(49) In the completely filled state, the peripheral edge 44 of the restraint chamber 32 is now located radially outside the steering wheel rim 16 over the complete periphery U thereof (see
(50) The initial deployment process, in particular the positioning of the airbag package 28, is influenced by the shape of the connecting chamber 34.
(51)
(52) Additional guide members, particularly in the form of baffles provided in or on the airbag module 18 or on the door initially closing the exit opening 30 are not required.
(53)
(54) In order to form the connecting chamber 34, the edges of the notches 60 which are directly juxtaposed are fastened to each other. The edge portions 62 which are then still free are now directly adjacent to each other and form the continuous peripheral edge 36 of the inflation opening 37 by which the connecting chamber 34 is attached to the inflation orifice 40 of the restraint chamber 32.
(55) For the example of
(56) The remaining substantially rectangular cut part 58 forms a duct having an approximately constant cross-section so that, apart from proper gas guidance, also a proper supporting effect of the deploying restraint chamber 32 is achieved.
(57) As, for example, also
(58) Moreover, for the variant of
(59) The variant of the cutting 56 shown in
(60) The variant illustrated in
(61) The variant illustrated in
(62) The variant illustrated in
(63) In all variants it is possible to provide a vent opening (not shown) which can be opened either passively or actively if required by the situation of restraint, in the cutting 56. This is the case, for example, if it is determined that the vehicle occupant is out of an optimum position and, therefore, the airbag 26 is to be filled with a smaller amount of filling gas only. In this case, any suitable mechanism for opening or closing the vent opening may be used.
(64) The deployment of the restraint chamber 32 can also be influenced by the folding of the airbag 26 and, in particular, of the restraint chamber 32. Accordingly, the aim is always to obtain the quickest possible covering of the steering wheel rim 16 in the area of the 6 o'clock position.
(65)
(66) From a flatly spread initial state (see
(67) This first folding step is shown in
(68) The intermediate package 68 formed in this way (see
(69) The separate partial packages 70 formed in this way are superimposed along the exit direction A, as illustrated in
(70)
(71) It is imaginable to additionally fix the airbag package 28, wherein the fixation includes a weakened zone that opens as soon as the airbag package 28 has passed through the steering wheel rim 16 (not shown).
(72) Instead of the shown rolled folding, in the first folding step in which the lateral portions of the restraint chamber 32 are folded, also a Z folding (also referred to as zigzag folding) may be used, as shown in
(73) It would be equally possible, as illustrated in
(74) In all variants, subsequently the resulting intermediate package 68 is rolled from the two ends or is folded in a Z folding.
(75) Of course, basically any suitable combination of different methods such as rolling and Z folding may also be carried out.
(76) Due to the folding in which the lateral portions of the restraint chamber 32 are folded in the intermediate package 68 as well as due to the separate folding of the upper and lower portions of the restraint chamber 32 in the partial packages 70, the airbag package 28 deploys at first in the direction of the 12 o'clock position and of the 6 o'clock position and only subsequently in the direction of the 3 o'clock position and of the 9 o'clock position.
(77) This is also supported by the tear seams 46 (see
(78) The connecting chamber 34 ensures the correct positioning of the airbag package 28 prior to deployment thereof above the steering wheel rim 16.
(79) However, it is also possible to make use of the tear seams 46 with a different folding method or to use the described folding methods in a restraint chamber 32 which does not include any tear seams 46. Likewise, in all cases, connecting chambers 34 as afore-described, but also different types of connecting chambers between the restraint chamber 32 and the gas generator 24 can be used.
(80)
(81) The one-piece cut part 58 for the connecting chamber 34 substantially corresponds to the cut part 58 described before based on
(82) In
(83)
(84) As illustrated in
(85) In a so-called out-of-position position of a vehicle occupant 73 according to
(86) In a usual seating position of the vehicle occupant 73 according to
(87) Guiding of the tether 76 in the guide hole 92 of the fastening portion 88 ensures that the closing portion 90 remains very closely to the vent openings 72 of the fastening portion 88, when it moves from the initial position to the closing position, and closes the vent openings 72 in an approximately tight manner.
(88) For forming the cushion-type restraint chamber 32, the front wall 48 and the rear wall 50 are tightly connected to each other on the peripheral edge side, such as by a circumferential seam. As indicated in
(89) The circumferential seam portion 86 extends at least between an 11 o'clock position and a 1 o'clock position and, in