Shaft securing mechanism for a tool
11618152 · 2023-04-04
Assignee
Inventors
Cpc classification
B25B23/0042
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A securing mechanism is provided for a tool that allows for the attachment and release of the shafts of a variety of implements from the tool. The mechanism has a construction that provides an easily releasable, but secure engagement of the implement shaft within the mechanism while also having an alignment feature which engages the implement at multiple locations when engaged with the mechanism to maintain the alignment and concentricity of the implement shaft with regard to the mechanism and the tool when in use.
Claims
1. A securing mechanism for attaching the shaft of an implement to a tool, the mechanism comprising: a) a socket adapted to be secured to the tool, the socket including at least two grooves disposed on an interior surface of the socket and engageable with the shaft to maintain the alignment of the shaft with the mechanism; b) a locking sleeve including a central passage aligned with the socket and having a first taper and a second taper therein; c) a release collar aligned and inserted within the passage of the locking sleeve, the collar including a first bearing selectively engageable with the first taper and adapted to engage the shaft; d) a second bearing disposed within at least one opening in the socket positioned between the at least two grooves, the second bearing selectively engageable with the second taper and adapted to engage the shaft; e) a first biasing member disposed within the passage between the socket and the collar to bias the collar and the first bearing into engagement with the first taper; f) a positioning ring disposed around the socket within the passage of the locking sleeve and engaged between a second biasing member and the second bearing, the positioning ring engageable with the second bearing to bias the second bearing into engagement with the second taper; and g) a bushing disposed within the passage of the locking sleeve and engaged between the first biasing member and the release collar, the bushing engageable with the second bearing such that the first and second bearings can be released with a single action.
2. The securing mechanism of claim 1 wherein the bushing and release collar are one component.
3. The securing mechanism of claim 1 wherein the first bearing and the second bearing are adapted to engage separate surfaces on the shaft.
4. The securing mechanism of claim 3 wherein the first bearing and the second bearing are adapted to engage surfaces having different cross-sections on the shaft.
5. The securing mechanism of claim 3 wherein the second bearing is adapted to engage a flat surface of the shaft in an off-center position.
6. The securing mechanism of claim 1 wherein the first bearing and the second bearing are adapted to engage different diameter surfaces of the shaft.
7. A tool comprising: a) a handle; and b) the mechanism of claim 1 disposed in the handle.
8. A method for attaching a shaft of an implement to a tool using the mechanism of claim 1.
9. A tool comprising: a) a handle including a cavity formed therein; and b) a securing mechanism disposed within the cavity, the securing mechanism comprising: i) a socket adapted to be secured to the tool, the socket including at least two grooves disposed on an interior surface of the socket and engageable with a shaft to maintain the alignment of the shaft with the mechanism; ii) a locking sleeve including a central passage aligned with the socket and having a first taper and a second taper therein; iii) a release collar aligned and inserted within the passage of the locking sleeve opposite the socket, the collar including a first bearing selectively engageable with the first taper and adapted to engage the shaft; iii) a second bearing disposed within at least one opening in the socket positioned between the at least two grooves, the second bearing selectively engageable with the second taper and adapted to engage the shaft; iv) a first biasing member disposed within the passage between the socket and the collar to bias the first bearing into engagement with the first taper; v) a second biasing member disposed within the passage to bias the second bearing into engagement with the second taper; and vi) a bushing disposed within the passage of the locking sleeve and engaged between the first biasing member and the release collar and extending around the first biasing member, the bushing engageable with the second bearing such that the first and second bearings can be released with a single action; and vii) a positioning ring disposed within the passage of the locking sleeve and engaged between the second biasing member and the second bearing.
10. The tool of claim 9 wherein the second bearing is adapted to engage a shaft in an off-center position.
11. The tool of claim 9 further comprising a shaft engageable with the securing mechanism, the shaft including a first portion adjacent and end of the shaft, the first portion having a first cross-sectional shape and a number of first flat surfaces thereon.
12. The tool of claim 11 further comprising a second portion on the shaft adjacent the first portion and having a second cross-sectional shape and a number of second flat surfaces thereon.
13. The tool of claim 12 wherein the first cross-sectional shape is different than the second cross-sectional shape.
14. The tool of claim 13 wherein first cross-sectional shape has a different diameter than the second cross-sectional shape.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The drawings illustrate the best mode currently contemplated of practicing the present invention.
(2) In the drawings:
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
DETAILED DESCRIPTION OF THE DRAWINGS
(17) With reference now to the drawing figures in which like reference numerals designate like parts throughout the disclosure, a tool handle constructed according to the present invention is indicated generally at 100 in
(18) Looking now at
(19) In addition to the securing mechanism 106, the handle 100 can also include other mechanisms therein alone or in combination with one another, such as, for example, a torque limiting mechanism or a ratcheting mechanism, such as those shown and described in U.S. Pat. No. 7,913,594, entitled Ratcheting Torque Wrench, which is expressly incorporated herein by reference in its entirety. Also, the handle 100 can incorporate a variable gear ratio mechanism, such as that shown and described in U.S. Pat. No. 8,468,914, entitled Variable Gear Ratio Ratchet, which is expressly incorporated herein by reference in its entirety.
(20) In the one embodiment illustrated in the drawing figures, the securing mechanism 106 is incorporated within a handle 100 also including a ratcheting mechanism 110. The details of the mechanism 110 are not discussed in detail, as they are disclosed in the '594 patent, mentioned previously and incorporated herein.
(21) The securing mechanism 106 includes as component parts an engagement socket 112, a bushing 114, a number of ball bearings 116, a locking sleeve 118, a biasing spring 120, wave springs 310, positioning ring 312, and a release collar 122. The engagement socket 112, as best shown in
(22) The socket 112 also includes a number of openings 134 extending through the socket 112, and more specifically the outer section 128 between adjacent grooves 130, and within each of which is disposed a ball bearing 116, though the hearings 116 can have alternative shapes as well, such as pins, cylindrical rollers or wedges, among others. The openings 134 have a narrowed inner end 136 that prevents the bearings 116 from passing entirely into the interior of the socket 112. While any number of bearings 116 and openings 134 can be used, in the illustrated embodiment best shown in
(23) The bearings 116 are retained within the openings 134 from the exterior of the socket 112 in part by a bushing 114 disposed around the exterior of the socket 112, as best shown in
(24) The movement of the bushing 114 along the socket 112 is guided by a locking sleeve 118 that abuts, and in the illustrated embodiment is connected to, the flange 126 on the socket 112, as best shown in
(25) The bushing 114 is urged away from the socket 112 by a biasing member or spring 190 held in position between the outer end of socket 112 and the flange 140 of the bushing 114. The spring 190 biases or pushes the bushing 114 away from the socket 112 to enable the bearings 116 to a default engaged position within the socket 112. In addition, the spring 190 also presses a release collar 122 outwardly from the locking sleeve 118. The collar 122, as best shown in
(26) Between the flange 140 and the ring 156, the guide portion 150 includes a number of apertures 162 spaced about the circumference of the guide portion 150 and within which are disposed ball bearings 164, though the bearings 164 can have alternative shapes as well, such as pins, cylindrical rollers or wedges, among others. The apertures 162 are formed similarly to the openings 134 in the socket 112 to receive and retain the bearings 164 therein. The size of the bearings 164 is such that when the apertures 162 and the bearings 164 are aligned with the larger diameter section of the passage 144 in the locking sleeve 118, the bearings 164 extend outwardly from the guide portion 150 into contact with the surface of the passage 144. As the biasing member 120 urges the collar 122 and guide portion 150 outwardly from the passage 144, the bearings 164 contact the inwardly tapering section of the passage 144 and are urged inwardly into the passage 151 through the apertures 162. In this position, the bearings 164 can engage the portion of the shaft 108 positioned within the passage 151.
(27) As best shown in
(28) In the exemplary illustrated embodiment of
(29) Referring now to
(30) In addition, as both sets of bearings 116 and 164 are engaged with the respective tapers 300, 302, when the shaft 108 is inserted within the collar 122, the shaft 108 can engage and urge the bearings 116 and 164 along the associated taper 300 or 302. As such, there is no need for the collar 122 to additionally be pressed inwardly to disengage the securing mechanism 106, simplifying the operation of the handle 100.
(31) Referring now to
(32) With regard to the bearings 164, the position of these four (4) hearings 116 in the illustrated exemplary embodiment is selected to pinch the shaft 108 with point to line contact with the rear locking ball bearings 116. As best shown in
(33) To assist in compressing the mechanism 106 and bearings 116 against the shaft 108, in the illustrated exemplary embodiment of
(34) The release of each independent bearing set 116 and 164 is initially achieved by pressing on the outer release collar 122 for the bearing locking set 116. The presses the collar 122 inwardly against the bushing 114 and the compression spring 190 disposed within the bushing 114 to enable the bearings 116 to move outwardly away from the shaft 108 along the taper 300. The bushing 114 also contacts the bearings 164 opposite the collar 122 to push the bearings 164 down the taper 302 against the bias of the wave spring 310 and release the second set of bearings 164 from the shaft 108. This release of the bearings 116 and 164 is also accomplished in a similar manner in an alternative embodiment where the bushing/release sleeve 114 is formed as an extension of the collar 112, such that the collar 112 and the release sleeve/bushing 114 are a single part. A positioning ring 312 is disposed concentrically within the sleeve 118 and around the socket 112 between the wave spring 310 and the bearings 164. The positioning ring 312 operates to engage and urge the bearings 164 into the socket 112 under the bias of the wave spring 310, until counteracted by the pressing of the collar 122 into engagement with the bushing 114, as described previously.
(35) When a shaft 108 of a suitable implement is to be engaged with the handle 100 utilizing the mechanism 106, as best illustrated in
(36) To lock the shaft 108 within the handle 100 during use, initially the release collar 122 is urged inwardly into the passage 144 against the bias of the biasing member 190. In doing so, the ring 156 moves within the recess 158 until reaching the inner end of the recess 158, thereby halting further movement of the collar 122. In this position, when the end 202 of the shaft 108 is inserted into the passage 151 in the collar 122, the end 202 can contact the hearings 164 and urge the bearings 164 out of the guide portion 150 of the collar 122, such that the end 202 can pass through the collar 122 and into the locking sleeve 118, bushing 114 and socket 112, as shown in
(37) After the end 202 and first portion 200 are properly seated within the grooves 130 in the socket 112, the release collar 122 is released, such that the biasing member 190 urges the collar 122 outwardly from the locking sleeve 118 and the bushing 114 relative to the socket 112. In doing so, the apertures 162 and bearings 164 on the guide portion 150 of the collar 122 are moved into the inwardly tapering section of the locking collar 118, where the bearings 164 are urged inwardly into the passage 151 defined within the release collar 122 by the locking collar 118. However, since the shaft 108 is now positioned within the passage 151, certain bearings 164 frictionally engage the faces 306 of the second portion 204 of the shaft 108, thereby providing a secure engagement of the shaft 108 within the mechanism 106. The particular bearings 164 engaging the second portion 204 will depend on the orientation of the shaft 108 within the socket 112 and the particular cross-sectional shape of the second portion 204 and position of the associated faces 306 on the second portion 204, hut the number and position of the bearings 164 within the passage 151 provides a universal and secure engagement between the bearings 164 and a second portion 204 of varying configurations and/or shapes, thereby preventing the removal of the shaft 108 from within the collar 122, so that the shaft 108 can be utilized in conjunction with the handle 100 as desired.
(38) In addition, in this position, the shaft 108 is engaged with each of the bearings 164 in the collar 122 and the grooves 130 and hearings 116 in the socket 112, resulting in two separate and spaced apart axial alignment contacts between the shaft 108 and the handle 100. With this structure for the mechanism 106, the force exerted through the handle 100 onto the shaft 108 does not alter the alignment of the shaft 108 with respect to the handle 100, i.e., greatly reduces the amount of axial misalignment or “slop”, even after repeated uses, due to the engagement of the shaft 108 by both the grooves 130 and the bearings 116, as well as the hearings 164 while greatly increasing the concentricity of the shaft 108 with respect to the mechanism 106 and handle 100.
(39) To remove the shaft 108, the collar 122 is again pressed into the locking collar 118 against the bias of the biasing member 190, which allows the bearings 116 and 164 to be disengaged from the shaft 108, and the shaft 108 can be removed from the collar 122, locking sleeve 118 and socket 112.
(40) Thus, the mechanism 106 securely engages the shaft 108 having any configuration for the second portion 204 via the bearings 116 and 164, while simultaneously maintaining the alignment of the shaft 108 with the mechanism 106 and handle 100 via the hearings 164 as well as the bearings 116 and grooves 130.
(41) Certain improvements provided by the securing mechanism 106 of the present disclosure include, but are not limited to: 1. Elimination of toggle by locking at two areas tapers 300, 302 spaced further apart and the one piece construction of the sleeve 118 that holds both sets of the locking bearings 116,164 spaced apart along tapers 300, 302. 2. Hold device/shaft/implement 108 concentric with handle 100, because both locking tapers 300, 302 reside on the same part, i.e., the sleeve 118. Concentric force by lock balls. 3. Grip strength increased by point to line contact between lock bearings 164 and internal square to driven shaft 108. Location of bearings 164 on points of double square allow ease of ¼″ drive square installation, shaft 108 can be rotated 45 degrees and re-inserted. Bearings 164 will lock in either position. Increased pull out force twists shaft against internal geometry of groove 130 and socket 112. 4. This securing mechanism design can be used with other shaft geometries—AO, Tri-Flat, ¼″ Square, Hudson, Stryker, and many other standard shaft quick connect geometry. 5. Bearing 116 design allows for concentric contact on shafts 108 with flat faces 304, 306 on shaft portions 200, 204, which can be of different diameters. Always provides contact on the circumference.
(42) Various other embodiments of the present invention are contemplated as being within the scope of the following claims particularly pointing out and distinctly claiming the subject matter regarded as the invention.