Low profile asymmetric leaching chamber for onsite wastewater management system
12584305 ยท 2026-03-24
Assignee
Inventors
Cpc classification
International classification
Abstract
A low-profile arch-shaped wastewater leaching chamber having asymmetric corrugations running transversely along the length of the chamber, where each corrugation has a wide section with a straight sidewall on one side, a substantially flat top portion, and a tapering downward extending curved section on the opposed side of the chamber. Each corrugation is reversed in orientation and transversely offset relative to adjacent corrugations, such that the curved tapering section of each corrugation is significantly inset from adjacent wide sections toward the center of the chamber body.
Claims
1. A leaching chamber for use with an onsite wastewater management system, comprising: (a) a chamber body with a central axis and a generally arch-shaped cross section extending between opposite side bases thereof, said chamber body including a plurality of corrugations extending transversely between said opposite side bases; (b) each of said corrugations having a first transverse side section with a substantially straight sidewall extending upwardly from one of said side bases to a substantially flat top portion, and a second transverse side section with a curved sidewall extending from said top portion downward to said side base on said opposite side of said chamber body; (c) said first side section and said second side section of each of said corrugations being reversed in orientation relative to that of an adjacent said corrugation; (d) said chamber body having a corrugation major span-width representing the shortest distance between axial tangential lines of a pair of reversed said first side sections at opposing said side bases; (e) said chamber body having a corrugation minor span-width representing the shortest distance between axial tangential lines of a pair of reversed said second side sections at opposing said side bases; and (f) a corrugation span-width ratio between said corrugation minor span-width and said corrugation major span-width being within the range of approximately 0.30-0.70.
2. The leaching chamber set forth in claim 1, wherein said ratio of corrugation span-width is within a range of approximately 0.550.10.
3. The leaching chamber set forth in claim 1, wherein an outermost transverse point of said second side section of each said corrugation is inset from an outermost transverse point of said first sidewall section of said adjacent corrugation a distance falling within an approximate range of 21.0-38.0 percent of a largest transverse dimension of said corrugation.
4. The leaching chamber set forth in claim 1, wherein the axial width of said first side section of each of said corrugations is substantially greater adjacent said side base from which it extends than the axial width of said second side section adjacent said opposite side base.
5. The leaching chamber set forth in claim 4, wherein a ratio of taper from a widest point of said corrugation to a narrowest point of said corrugation is in an approximate range of 2:1 to 15:1.
6. The leaching chamber set forth in claim 1, wherein said substantially flat top portion of each of said corrugations transitions to said second side section thereof at a point closely adjacent a central longitudinal axis of said chamber body.
7. The leaching chamber set forth in claim 1, wherein said substantially straight sidewall section of each of said corrugations includes a plurality of horizontal slots extending therethrough from an exterior of said chamber body to an interior thereof to allow wastewater to flow through said chamber body.
8. The leaching chamber set forth in claim 1, wherein each of said corrugations is transversely offset relative to said central axis.
9. The leaching chamber set forth in claim 1, wherein said second side section of each of said corrugations is continuously curved from said top section of said corrugation to said side base where said second side section terminates.
10. The leaching chamber set forth in claim 1, wherein each of said corrugations tapers in width from said top section to a narrowest point adjacent said side base where said second side section terminates.
11. The leaching chamber set forth in claim 1, wherein a maximum height of said chamber body is about one-third or less a maximum width of said chamber body.
12. The leaching chamber set forth in claim 1, wherein a corrugation wall section connecting adjacent said corrugations includes at least one vertically extending sub-corrugation positioned adjacent to said substantially straight sidewall section thereof.
13. A leaching chamber for use with an onsite wastewater management system, comprising: (a) an elongated generally arch-shaped chamber body having a plurality of corrugations positioned along the length thereof, said corrugations extending transversely relative to a central longitudinal axis of said chamber body between a base on a first side of said chamber body and a base on an opposite second side of said chamber body; (b) a first corrugation of said plurality of corrugations having a substantially straight sidewall section extending upwardly from said base on said first side of said chamber body to a substantially flat top portion thereof, and a curved sidewall section extending from said top portion downward to said base on said opposite second side of said chamber body; (c) a second corrugation of said plurality of corrugations adjacent to said first corrugation having a substantially straight sidewall section extending upwardly from said base on said second side of said chamber body to a substantially flat top portion thereof, and a curved sidewall section extending from said top portion downward to said base on said first side of said chamber body; (d) said substantially straight sidewall section of said first corrugation and said second corrugation including a plurality of substantially horizontal slots extending therethrough from an exterior of said chamber body to an interior thereof to allow wastewater to flow through said chamber body; and (e) said flat top portion of said first corrugation and said second corrugation transitioning to said curved sidewall section thereof at a point closely adjacent said central longitudinal axis of said chamber body.
14. The leaching chamber set forth in claim 13, further comprising: (f) said chamber body having a corrugation major span-width measured perpendicular to said central longitudinal axis between an outermost transverse point of said straight sidewall section of said first corrugation and an outermost transverse point of said straight sidewall section of said second corrugation; (g) said chamber body having a corrugation minor span-width measured perpendicular to said central longitudinal axis between an outermost transverse point of said curved sidewall section of said first corrugation and an outermost transverse point of said curved sidewall section of said second corrugation; and (h) a ratio of said corrugation minor span-width to said corrugation major span-width being within the approximate range of 0.30-0.70.
15. The leaching chamber set forth in claim 14, wherein said ratio of said corrugation minor span-width to said corrugation major span-width is within a range of approximately 0.550.10.
16. The leaching chamber set forth in claim 13, wherein a center of said first corrugation and a center of said second corrugation is transversely offset relative to said central longitudinal axis of said chamber.
17. The leaching chamber set forth in claim 13, wherein said curved section of said first corrugation and said second corrugation taper in width from said top portion thereof to said base to which it extends.
18. The leaching chamber set forth in claim 13, wherein an outermost transverse point of said curved sidewall section of said second corrugation is inset from an outermost transverse point of said straight sidewall section of said first corrugation a distance falling within an approximate range of 21.0-38.0 percent of a largest total transverse dimension of said second corrugation.
19. The leaching chamber set forth in claim 13, wherein said top portion of said first corrugation and said second corrugation include a plurality of traction nubs formed on an outer surface thereof.
20. The leaching chamber set forth in claim 13, wherein a corrugation wall section connecting said first corrugation and said second corrugation includes at least one vertically extending sub-corrugation.
21. The leaching chamber set forth in claim 13, wherein said chamber body includes a first end coupling section and a second end coupling section and said first end coupling section is constructed to mate with and be angularly adjustable relative to said second end coupling section of a chamber of like construction.
22. A leaching chamber for use with an onsite wastewater management system, comprising: (a) an elongated generally arch-shaped chamber body having a plurality of corrugations positioned along the length thereof, said corrugations extending transversely relative to a central longitudinal axis of said chamber body between a base on a first side of said chamber body and a base on an opposite second side of said chamber body; (b) a first corrugation of said plurality of corrugations having a substantially straight sidewall section extending upwardly from said base on said first side of said chamber body to a substantially flat horizontal top portion thereof, and a tapering sidewall section extending from said top portion downward to said base on said opposite second side of said chamber body; (c) a second corrugation of said plurality of corrugations adjacent to said first corrugation having a substantially straight sidewall section extending upwardly from said base on said second side of said chamber body to a substantially flat horizontal top portion thereof, and a tapering sidewall section extending from said top portion downward to said base on said first side of said chamber body; (d) said substantially straight sidewall section of said first corrugation and said second corrugation including a plurality of substantially horizontal slots extending therethrough from an exterior of said chamber body to an interior thereof to allow wastewater to flow through said chamber body; (e) a maximum height of said chamber body being about one-third or less a maximum width of said chamber body; and (f) an outermost transverse point of said tapering sidewall section of said second corrugation being inset from an outermost transverse point of said straight sidewall section of said first corrugation a distance falling within an approximate range of 18.0-54.0 percent of a largest total transverse dimension of said second corrugation.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The drawings described herein are for illustration purposes only and are not intended to limit the scope of the present disclosure in any way.
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DETAILED DESCRIPTION
(12) The following description is merely exemplary in nature and is not intended to limit the present disclosure, application, or uses. It should be understood that throughout the drawings, corresponding reference numerals indicate like or corresponding parts and features.
(13) With reference now to
(14) As shown best in the cross section of
(15) As seen in
(16) From
(17) With the low-profile chamber design of the present invention, the maximum span-width of chamber 1 is expected to be similar to that of a standard onsite leaching chamber, i.e., typically 22-34 inches wide. However, the height of the chamber is significantly less (Cf., 8-10 inches low profile height vs. 12-16 inches standard height). Consequently, as described previously, the top portion of the corrugations 3 are necessarily more flattened with less curvature than with standard septic leaching chamber designs, and the corrugation sidewalls are shorter. With such a design, vertical load strength is a significant concern due to the inherently flatter top portion of the chamber 1. As noted previously, a leaching chamber of conventional low-profile design typically includes some form of central interior supporting column to add structural support to the chamber. With the present invention, however, the substantially inset tail section 11 of corrugations 3 functions to provide enhanced vertical load support to the central flattened portion of the chamber as a whole. Therefore, due particularly to the transverse offsetting nature of the corrugations 3 described above, no central columns or supports are required.
(18) To explain further, with any arch-shaped corrugated leaching chamber, there is typically a relationship between the minimum and maximum span-width of the corrugations which has a correlation to the overall strength and volume capacity of the chamber. The greater the ratio between the minimum and maximum span-width, generally the lower the load strength but greater the storage volume capacity. As this ratio decreases, the chamber becomes stronger, but there is a sacrifice in storage capacity. Of course, material thickness of the chamber walls also influences the chamber strength and, at least with standard arch-shaped chambers, adding more curvature to the chamber profile helps to improve the strength of the chamber. With most standard arch-shaped corrugated chambers, this ratio between the minimum and maximum corrugation span-width typically falls in the range of about 0.85-0.90, or greater.
(19) As shown in
(20) The ratio of the corrugation minor span-width SW.sub.T to the corrugation major span-width SW.sub.H (i.e., SW.sub.T:SW.sub.H) represents a relationship between the span-width of each corrugation 3 and the span-width of the chamber 1 as a whole. A larger SW.sub.T:SW.sub.H ratio represents a broader span-width of corrugation 3 relative to the whole of chamber 1. Conversely, a lower SW.sub.T:SW.sub.H ratio represents a more limited span-width of corrugation 3 relative to the whole of chamber 1. As will be shown hereafter, this relationship impacts the strength and storage capacity of chamber 1.
(21) As the ratio SW.sub.T:SW.sub.H increases, the strength of chamber 1 is reduced due to the increase in relative span-width of the corrugations 3. Although the strength of chamber 1 can be improved with increased wall thickness, adding more curvature to such a low profile chamber is not typically available. On the other hand, a reduction in the SW.sub.T:SW.sub.H ratio correlates to a shortening of the relative corrugation span-width, which acts to increase the strength of the chamber 1. In this case, strength is improved but there may be some loss in effective chamber storage volume.
(22) In a preferred embodiment of the present invention, sufficient chamber strength and volume capacity has been found to occur when the SW.sub.T:SW.sub.H ratio is in a nominal value range of approximately 0.550.10. However, it is contemplated that SW.sub.T:SW.sub.H ratios falling within the approximate range of 0.30-0.70 would be acceptable for use in various low-profile applications or configurations, depending on system requirements. For most onsite wastewater storage systems, these chambers 1 must be able to accommodate handling and installation forces as well as earth and vehicle loads such as AASHTO H-10 truckloads.
(23) Importantly, with the foregoing low-profile asymmetric corrugated chamber construction, the corrugation minor span-width SW.sub.T of the chamber 1 is greatly reduced relative to the corrugation major span-width SW.sub.H, which remains substantially unchanged from a standard chamber. Thus, the ratio SW.sub.T:SW.sub.H of the corrugation minor span-width to the corrugation major span-width is also substantially reduced, which greatly enhances the vertical load capability and overall strength of the low-profile chamber 1. With this construction, the overall span-width of the low-profile leaching chamber 1 can remain the same as a standard chamber, but the profile design can be much lower and flatter on the top without losing substantial structural integrity.
(24) Relating this to the total span-width of each corrugation 3, the foregoing SW.sub.T:SW.sub.H ratios indicate that the span-width of each corrugation 3 in the present invention is significantly shorter than that of a standard leaching chamber. Accordingly, as best seen in
(25) As further shown in
(26) As noted previously, the wider head section 9 of each corrugation 3 of chamber 1 is constructed with a substantially straight sidewall section 13. As shown throughout the drawings, each sidewall section 13 is comprised of a plurality of sidewall sectors 13a-13d which extend from one base (5, 7) of the chamber 1 to a point 15 adjacent the top of the head section 9. The sidewall sectors 13a-13d of each corrugation 3 are separated by vertical support members 14 which allow the sidewall sectors 13 to contour the generally curving outer axial confines of the wider head section 9 of the corrugation. However, as best seen in
(27) Incorporating the wide straight sidewalls sections 13 effectively increases the vertical load capability and stiffness to weight ratio of the chamber 1. Similarly, the offset nature of each corrugation 3 and significantly lower SW.sub.T:SW.sub.H ratio of the corrugation minor span-width to the corrugation major span-width of the corrugations 3 of the low-profile chamber 1 provides further superior load distribution capability. Together, these features allow the low-profile chamber 1 to maintain the same width as a standard arch-shaped leaching chamber without substantially jeopardizing vertical load strength or requiring added supporting ribs or columns. Furthermore, as seen best in
(28) In one contemplated embodiment, a series of one or more vertically extending sub-corrugations 29 may be formed on the opposing corrugation walls 17 and 19 of each corrugation 3, preferably adjacent the wider head section 9 thereof. As shown best in
(29) With reference being had to
(30) As shown throughout
(31) As seen best in
(32) While the foregoing discussions and drawings disclose a preferred embodiment where each of the corrugations 3 of the chamber 1 are offset relative to adjacent corrugations 3, it is contemplated that other configurations may be possible where certain corrugations are offset relative to one another, and others are not. Although vertical load strength may be somewhat compromised under such circumstances, storage volume may increase. It is contemplated that in certain applications this could be considered acceptable.
(33) As further shown throughout the drawings, chamber 1 is constructed with a first integral end connector 39 on one end of the chamber 1 and a second integral end connector 41 formed on the opposite end of the chamber 1. End connectors 39 and 41 are formed with a flexible lock and catch latching system which permits angular adjustment of adjoining chambers 1 and prevents vertical movement therebetween when secured together in the field.
(34) As best seen in
(35) End connectors 39 and 41 are designed to compliantly mate with one another to provide angular horizontal movement of one chamber 1 relative to another chamber 1 of like configuration. As shown best in
(36) As shown best in
(37) A positive locking engagement can be achieved between the first and second end connectors 39 and 41 via a built-in snap locking feature incorporated therein. As shown in
(38) As seen in
(39) As shown best in
(40) As further shown in
(41) With the forgoing low-profile asymmetric chamber construction, the span-width of each corrugation is shorter, but each corrugation is offset relative to adjacent corrugations, so the overall span-width of the low-profile leaching chamber can remain the same as a standard conventional chamber. Accordingly, the corrugation minor span-width of the chamber is greatly reduced relative to the corrugation major span-width, which remains substantially unchanged. As a result, the ratio of the corrugation minor span-width to the corrugation major span-width is also substantially reduced, which greatly enhances the vertical load capability and overall strength of the low-profile chamber. Thus, the profile design can be much lower and flatter on the top without losing substantial structural integrity.
(42) Furthermore, the large slotted straight sidewall sections and arched corrugations allows for chambers having a greater span-width and a larger, substantially flat crown area, thus increasing the available footprint on the chamber crown area without sacrificing load strength. The low-profile asymmetric corrugation profile also significantly increases the longitudinal stiffness of the chamber. Still further, it provides a chamber with sidewalls having an increased stiffness to weight ratio and maximizes the louver slot area for greater effluent to soil contact area. With the added benefit of angularly adjustable interlocking end connectors and broad studded crown surfaces offering enhanced traction, maximum flexibility and ease of use in the field is obtained.
(43) The disclosure herein is intended to be merely exemplary in nature and, thus, variations that do not depart from the gist of the disclosure are intended to be within the scope of the disclosure. Such variations are not to be regarded as a departure from the spirit and scope of the disclosure, which comprises the matter shown and described herein, and set forth in the appended claims.