Systems for Suppressing Adverse Exothermic Reactions in Energy Storage Containers
20220320697 · 2022-10-06
Assignee
Inventors
- Stephen D. Griffin (Long Beach, CA, US)
- Douglas E. Ferguson (Cypress, CA, US)
- Aaron J. Kutzmann (Long Beach, CA, US)
- John A. Trela (Seattle, WA, US)
- Frederic Lacaux (Woodinville, WA, US)
Cpc classification
H01M50/24
ELECTRICITY
H01M10/6568
ELECTRICITY
H01M50/289
ELECTRICITY
H01M50/213
ELECTRICITY
H01M10/482
ELECTRICITY
International classification
H01M10/48
ELECTRICITY
H01M50/213
ELECTRICITY
Abstract
Systems for suppressing adverse exothermic reactions in an energy storage container. One energy storage system includes a container configured to support a plurality of battery cells; a plurality of battery cells disposed inside and supported by the container; an agent supply port attached to the container; and a tube disposed inside the container and having a closed end and an open end. The open end of the tube is in fluid communication with the agent supply port. The tube comprises fusible portions which are designed to melt or soften at a temperature which is lower than the melting or softening temperature of another portion of the tube. In response to melting or softening of the fusible portions of the tube, pressurized exothermic reaction-suppressing agent is distributed inside the container via the tube.
Claims
1. An energy storage system comprising: a container configured to support a plurality of battery cells; an agent supply port attached to the container; a plurality of battery cells disposed inside and supported by the container; and a tube disposed inside the container and having a closed end and an open end, the open end of the tube being in fluid communication with the agent supply port, the tube comprising fusible portions which are designed to melt or soften at a temperature which is lower than the melting or softening temperature of another portion of the tube.
2. The energy storage system as recited in claim 1, wherein the other portion of the tube comprises a relatively thicker portion of a wall and the fusible portion of the tube comprises a relatively thinner portion of the wall.
3. The energy storage system as recited in claim 1, wherein the other portion of the tube comprises a wall having an aperture and the fusible portion of the tube comprises a fusible cover that covers the aperture when a temperature of the fusible cover is lower than a melting or softening temperature of the fusible cover.
4. The energy storage system as recited in claim 1, wherein the other portion of the tube comprises a wall having first and second apertures and the fusible portion of the tube comprises a strip that covers the first and second apertures when a temperature of the strip is lower than a melting or softening temperature of the strip.
5. The energy storage system as recited in claim 4, further comprising a heating element attached to the strip.
6. The energy storage system as recited in claim 5, wherein the tube is made of an aluminum alloy, the strip is made of a tin alloy, and the heating element is made of Nichrome.
7. The energy storage system as recited in claim 4, further comprising a switch electrically connected to the heating element, a power supply electrically connected to the switch, and a controller electrically connected to and configured to control a state of the switch.
8. The energy storage system as recited in claim 7, further comprising a detector electrically connected to the controller and configured to output an electrical signal to the controller in response to an occurrence of an adverse exothermic reaction inside the container.
9. The energy storage system as recited in claim 1, wherein the container is configured to define a vent plenum, the system further comprising a vent in fluid communication with the vent plenum, wherein the tube occupies space in the vent plenum.
10. The energy storage system as recited in claim 9, wherein the container comprises a tray that supports the plurality of battery cells and a cover that partly defines the vent plenum, the system further comprising an edge seal disposed between the tray and the cover and integrally formed with the tube.
11. The energy storage system as recited in claim 1, wherein the plurality of battery cells comprises first through fourth battery cells arranged in a 2×2 array, the tube being disposed at a center of the 2×2 array and parallel to the first through fourth battery cells.
12. The energy storage system as recited in claim 1, further comprising: a pressurized container containing exothermic reaction-suppressing agent in a fluid state; and a ∩-shaped pipe in fluid communication with the pressurized container and the agent supply port.
13. An energy storage system comprising: a container configured to support a plurality of battery cells; an agent supply port attached to the container; a plurality of battery cells disposed inside and supported by the container; an agent plenum in fluid communication with the agent supply port; a plurality of tubes disposed inside the container and in fluid communication with the agent plenum, wherein each tube is made of a first material having a first melting temperature and each tube comprises a closed end and a wall having a plurality of apertures; and a plurality of strips which are respectively attached to the plurality of tubes and which respectively cover the plurality of apertures, wherein each strip is made of a second material having a second melting temperature which is lower than the first melting temperature.
14. The energy storage system as recited in claim 13, further comprising a plurality of heating elements respectively attached to the plurality of strips.
15. The energy storage system as recited in claim 14, wherein the tubes are made of an aluminum alloy, the strips are made of a tin alloy, and the heating elements are made of Nichrome.
16. The energy storage system as recited in claim 14, further comprising a plurality of switches electrically respectively connected to the plurality of heating elements, a power supply electrically connected to the plurality of switches, and a controller electrically connected to and configured to control states of the plurality of switches.
17. The energy storage system as recited in claim 16, further comprising a detector electrically connected to the controller and configured to output an electrical signal to the controller in response to an occurrence of an adverse exothermic reaction inside the container.
18. The energy storage system as recited in claim 13, further comprising: a pressurized container containing exothermic reaction-suppressing agent in a fluid state; and a ∩-shaped pipe in fluid communication with the pressurized container and the agent supply port.
19. An energy storage system comprising: a container configured to support a plurality of battery cells; a plurality of battery cells disposed inside and supported by the container; tubing disposed between the battery cells and having a plurality of apertures, wherein the tubing is made of a first material having a first melting temperature; and a plurality of strips which are attached to the tubing and which cover the plurality of apertures, wherein the strips are made of a second material having a second melting temperature which is lower than the first melting temperature.
20. The energy storage system as recited in claim 19, further comprising: a plurality of heating elements respectively attached to the plurality of strips; a plurality of switches electrically respectively connected to the plurality of heating elements; a power supply electrically connected to the plurality of switches; a detector configured to output an electrical signal in response to an occurrence of an adverse exothermic reaction inside the container; and a controller electrically connected to the detector and the plurality of switches, wherein the controller is configured to open the plurality of switches in response to receipt of the electrical signal from the detector.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0013] The features, functions and advantages discussed in the preceding section may be achieved independently in various embodiments or may be combined in yet other embodiments. Various embodiments will be hereinafter described with reference to drawings for the purpose of illustrating the above-described and other aspects. None of the diagrams are drawn to scale.
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[0027] Reference will hereinafter be made to the drawings in which similar elements in different drawings bear the same reference numerals.
DETAILED DESCRIPTION
[0028] Illustrative embodiments of systems for suppressing adverse exothermic reactions in an energy storage container are described in some detail below. However, not all features of an actual implementation are described in this specification. A person skilled in the art will appreciate that in the development of any such embodiment, numerous implementation-specific decisions must be made to achieve the developers specific goals, such as compliance with system-related and business-related constraints, which will vary from one implementation to another. Moreover, it will be appreciated that such a development effort might be complex and time-consuming, but would nevertheless be a routine undertaking for those of ordinary skill in the art having the benefit of this disclosure.
[0029] For the purpose of illustration, the system described below is configured to suppress adverse exothermic reactions in energy storage containers which are installed as equipment or stored as cargo onboard an aircraft. However, the technology proposed herein is not limited in its application to aircraft and may also be applied to energy storage containers located on the ground or onboard other types of vehicles, such as automobiles, industrial trucks, and trains.
[0030]
[0031] The battery module 2 depicted in
[0032] In response to detection of an adverse exothermic reaction inside the container 4, exothermic reaction-suppressing agent is dispersed into the vent plenum 18 via tube 14. In accordance with some embodiments, the material of the continuous wall 13a of tube 14 is selected in dependence on the expected temperature inside vent plenum 18 when an adverse exothermic reaction occurs inside the container 4. More specifically, the tube material should have a melting temperature which is less than the temperature expected in the event of fire or thermal runaway inside container 4. Such a tube 14 is frequently referred to as a “fusible tube”. The tube 14 may be pre-charged with pressurized exothermic reaction-suppressing agent so that the agent is released and dispersed from tube 14 during melting or softening of continuous wall 13a.
[0033] In accordance with one embodiment, the tube 14 may be made of isotropic plastic material having a variable wall thickness. More specifically, the tube 14 may have thinner portions of first thickness that melt faster than thicker portions of second thickness greater than the first thickness. For example, the thinner portions may be positioned and shaped so that openings in tube 14—which are formed when the thinner portions (but not the thicker portions) are melted—release the exothermic reaction-suppressing agent at strategic locations inside the battery module 2.
[0034] In accordance with other embodiments, the tube 14 has a perforated wall which does not melt during an adverse exothermic reaction; instead, the perforated wall of tube 14 has a plurality of aperture (perforations) which are closed by respective covers that melt or soften when an adverse exothermic reaction occurs inside container 4. In the event that the covers melt or soften, the perforated wall of tube 14 does not melt and exothermic reaction-suppressing agent is dispensed into vent plenum 18 via the now-open apertures in the perforated wall.
[0035]
[0036] The tube 14 with apertures 24 closed by fusible covers 21 may be pre-charged with pressurized exothermic reaction-suppressing agent prior to rupture of the fusible covers 21. Alternatively, the tube 14 may be filled with inert gas prior to rupture. In the latter case, exothermic reaction-suppressing agent flows into the tube 14 from the pressurized container 42 (see
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[0038]
[0039] The battery module 2 depicted in
[0040] The battery module 2 depicted in
[0041] The agent plenum 19 and tubes 14 may be pre-charged with pressurized exothermic reaction-suppressing agent. Each tube 14 may comprise either a continuous wall made of material that melts or softens to release the agent or a perforated wall with covers (not shown in
[0042]
[0043] The venting system 41 includes an overboard vent 62 which is connected to and in fluid communication with vents 8 via a vent manifold 60. The venting system 41 further includes a detector 28 (e.g., a smoke or gas detector) that is configured to detect the presence of fire by-products in the gas flowing through vent manifold 60.
[0044] The agent supply system 40 includes a pressurized container 42 that supplies pressurized exothermic reaction-suppressing agent 16 (hereinafter “pressurized agent 16”) to agent supply ports 6 via an agent manifold 58. Agent will be passively distributed only to whichever battery modules have ruptured tubing. In the alternative, the supply of agent to ruptured tubing may be triggered by a controller (not shown in
[0045]
[0046] The agent supply system 40 depicted in
[0047]
[0048] In alternative implementations of the agent supply system, the pressurized agent 16 may be a clean agent. A clean agent is an electrically non-conducting, volatile or gaseous fire extinguishant that does not leave a residue upon evaporation. Clean agents consist of two broad classes of agent: inert gas agents and halocarbon agents. Typical inert gases include nitrogen, argon, carbon dioxide, and mixtures thereof. Inert gas agents cannot be compressed to the liquid state, and therefore must be stored as high-pressure gases. Halocarbon agents such as hydrofluorocarbon (HFC) can be stored as liquids, allowing for a much larger mass of agent to be stored in the same volume compared with inert gases.
[0049] In accordance with the embodiments depicted in
[0050]
[0051] In addition, the MPE tubing 25 has a plurality of apertures 24 (indicated by dashed ellipses in
[0052] Referring again to
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[0055] The embodiments disclosed above use one or more controllers. Such devices typically include a processor or computer, such as a central processing unit, a microprocessor, a reduced instruction set computer processor, an application specific integrated circuit, a programmable logic circuit, a field-programmable gate array, a digital signal processor, and/or any other circuit or processing device capable of executing the functions described herein.
[0056] While systems for suppressing adverse exothermic reactions in an energy storage container have been described with reference to various embodiments, it will be understood by those skilled in the art that various changes may be made and equivalents may be substituted for elements thereof without departing from the scope of the teachings herein. In addition, many modifications may be made to adapt the teachings herein to a particular situation without departing from the scope thereof. Therefore it is intended that the claims not be limited to the particular embodiments disclosed herein.
[0057] In the method claims appended hereto, any alphabetic ordering of steps is for the sole purpose of enabling subsequent short-hand references to antecedent steps and not for the purpose of limiting the scope of the claim to require that the method steps be performed in alphabetic order.