COMPOSITE CONTAINER SYSTEM
20260084880 ยท 2026-03-26
Inventors
Cpc classification
B65D77/0486
PERFORMING OPERATIONS; TRANSPORTING
B65D25/52
PERFORMING OPERATIONS; TRANSPORTING
B65D51/18
PERFORMING OPERATIONS; TRANSPORTING
B65D51/242
PERFORMING OPERATIONS; TRANSPORTING
B65D2217/02
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65D77/04
PERFORMING OPERATIONS; TRANSPORTING
B65D25/52
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A composite container system may include a frame assembly, a liner, and a cover. The frame assembly may include a base having a bottom end and a top end, a bottom wall at the bottom end, and sidewalls extending upward from the bottom wall towards the top end, wherein the base includes an interior volume defined between the sidewalls and the bottom wall and an opening at the top end through which the interior volume is accessible, and a lid arrangeable on the top end of the base, the lid having sidewalls that correspond in shape with the sidewalls of the base, and a bore extending through the lid. The liner may be removably arranged within the interior volume of the base, wherein the liner defines an interior storage volume. The cover may be removably arranged on the lid.
Claims
1. A composite container system, comprising: a frame assembly comprising: a base having a bottom end and a top end, a bottom wall at the bottom end, and sidewalls extending upward from the bottom wall towards the top end, wherein the base includes an interior volume defined between the sidewalls and the bottom wall and an opening at the top end through which the interior volume is accessible, and a lid arrangeable on the top end of the base, the lid having sidewalls that correspond in shape with the sidewalls of the base, and a bore extending through the lid; a liner removably arranged within the interior volume of the base, wherein the liner defines an interior storage volume; and a cover removably arranged on the lid, wherein the cover covers the opening in the lid when the cover is assembled on the lid.
2. The composite container system of claim 1, wherein the sidewalls of the lid further comprise inner sidewalls and outer sidewalls, wherein a lower end of the outer sidewalls is configured to mate with the top end of the sidewalls of the base.
3. The composite container system of claim 2, wherein the lid further includes a wall extending radially inward into the bore from the inner sidewalls and an upper rim extending at least partially around the bore, wherein the upper rim extends upward from the wall, wherein the cover is seated on the upper rim when assembled on the lid.
4. The composite container system of claim 2, further comprising a lip extending radially inward from a lower end of the outer sidewalls, wherein the lip abuts the top end of the sidewalls of the base when the lid is arranged on the base.
5. The composite container system of claim 4, further comprising a lower rim extending around the lip, wherein the lower rim extends into the interior volume of the base and aligns the lid on the base when assembled.
6. The composite container system of claim 5, wherein the base includes a plurality of concave ribs extending between the bottom end and the top end of the base, wherein each of the concave ribs defines an upper rib wall at an upper end of the concave rib, wherein the frame assembly further comprise a fastener operable to extend through the upper rib wall of the base and through the lip of the lid to thereby lock the lid on the base.
7. The composite container system of claim 1, wherein the cover includes a slot formed in a circumferential edge of the cover, and the lid further includes a fastener arranged in the sidewall for locking the cover in place, wherein the cover is removable from the lid by rotating the cover to thereby align the slot with the fastener.
8. The composite container system of claim 7, wherein the fastener includes an aperture and the cover includes an opening, and the system further includes a wire extending through the aperture in the fastener and the opening in the cover to provide evidence of tampering upon its removal.
9. The composite container system of claim 1, wherein the lid includes a plurality of handles.
10. The composite container system of claim 1, further comprising a stand is provided at the bottom end of the base.
11. The composite container system of claim 10, wherein the interior volume of the base further comprises a void defined within the stand, wherein the liner does not fully extend into the void such that the void functions as a spill containment region.
12. The composite container system of claim 1, wherein the cover is connected to the lid via lanyard.
13. The composite container system of claim 1, wherein the frame assembly and the cover are made from a material that includes UV blocking pigment.
14. The composite container system of claim 1, wherein the liner includes a plurality of openings that are exposed upon removal of the cover from the lid.
15. The composite container system of claim 14, wherein a plug is arranged in a first of the plurality of openings, a mixing device is arranged in a second of the plurality of openings, and a draw tube device is provided in a third of the plurality of openings.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0020] Embodiments of the present disclosure will now be described in detail with reference to the accompanying Figures. Like elements in the various figures may be denoted by like reference numerals for consistency. Further, in the following detailed description of embodiments of the present disclosure, numerous specific details are set forth in order to provide a more thorough understanding of the claimed subject matter. However, it will be apparent to one of ordinary skill in the art that the embodiments disclosed herein may be practiced without these specific details. In other instances, well-known features have not been described in detail to avoid unnecessarily complicating the description. Additionally, it will be apparent to one of ordinary skill in the art that the scale of the elements presented in the accompanying Figures may vary without departing from the scope of the present disclosure.
[0021]
[0022] The frame assembly 102 includes a base 110 and a lid 112. As shown in
[0023] As shown in
[0024] The location of the slots 202 in the circumferential edge 204 of the cover 104 are clocked or correspond with the location of the fasteners 206 in an inner sidewall of the lid 112. In this manner, the cover 104 may be rotated, relative to the lid 112 and the fasteners 206, into an orientation where the slots 202 align with the fasteners 206, after which the cover 104 may be pulled upward and away from the lid 112, with the fasteners 206 passing through the slots 202 to thereby allow removal of the cover 104, as shown in
[0025]
[0026] Referring to
[0027] In the illustrated embodiment, the base 110 of the frame assembly 102 includes a plurality of ribs 240. Here, each of the ribs 240 is a recessed/concave indent formed in the outer surface 232 of the base 110, as each of each of the ribs 240 protrudes inward into the outer surface 232 of the base 110 (i.e., towards the internal volume 230). Further, each of the ribs 240 protrudes into the internal volume 230 such that each of the ribs 240 defines an internal protrusion 242 that protrudes outward from the inner surface 234 into the internal volume 230. The ribs 240 not only help provide structural rigidity to the base 110, but also help lock (or constrain) the liner 106 within the base 110. For example, the liner 106 includes corresponding ribs 244 that align with the internal protrusion 242 of each of the ribs 240 of the base 110 and, when the liner 106 is installed in the base 110, each of the ribs 244 of the liner 106 receives one of the internal protrusion 242 of the base 110, which inhibits relative rotation of the liner 106 within the base 110.
[0028] As shown, the base 110 includes a lower end 250 and an upper end 252 opposite the lower end 250, and the ribs 240 also each include a lower end 254 and an upper end 256 opposite the lower end 254. In the illustrated embodiment, each of the ribs 240 extends in a between lower and upper ends 250, 252; however, in the illustrated embodiment, the lower end 254 of each of the ribs 240 is above the lower end 250 of the base 110, such that a gap is present in between the lower end 250 of the base 110 and the lower end 254 of the ribs 240. Also in the illustrated embodiment, each of the ribs 240 extends all the way to the upper end 252 of the base 110, such that the upper end 256 of each of the ribs 240 is located at the upper end 252 of the base 110, thereby inhibiting formation of a gap between the upper end 256 of the rib 240 and the upper end 252 of the base 110. Because the ribs 240 protrude into the outer surface 232 of the base 110, an upper rib wall 258 and a lower rib wall 260 is defined at the upper end 256 of the rib 240 and the lower end 254 of the rib 240. In the illustrated embodiment, the upper rib wall 258 and the lower rib wall 260 are each oriented in a generally horizontal orientation, but they may be oriented in other orientations, for example, they may slope radially outward from the internal volume 230 of the base 110.
[0029] In the illustrated embodiment, the upper rib wall 258 includes an opening through which a fastener 262 extends and, when the lid 112 is arranged on the base 110, the opening in the upper rib wall 258 aligns with a corresponding opening in the lid 112 for receiving the fastener 262 such that the fastener 262 may extend through the upper rib wall 258 of the base 110 and into the lid 112 in order to lock/secure the lid 112 onto the base 110. Here, each of the ribs 240 includes the upper rib wall 258 and each of the upper rib walls 258 includes one of the fasteners 262 extending therethrough for fastening the lid 112 to the base 110. As shown, the upper rib walls 258 are oriented horizontally such that the fastener 262 extends in a generally vertical direction. By orienting the fasteners 262 in the vertical direction, the head of the fasteners 262 are situated (or hidden) within the concave recess defined by the rib 240, rather than protruding radially outward beyond the outer surface 232; and, by hiding the heads of the fasteners 262 within the ribs 240, the heads of the fasteners 262 will be difficult to contact by neighboring items, which thereby facilitates positioning several of the assemblies 102 side by side (or positioning other structures next to the assemblies 102) without the fasteners 262 contacting such neighboring structures which may damage such neighboring structures and/or inhibit close positioning of them side by side.
[0030] In the illustrated embodiment, each of the ribs 240 extends in a generally vertical orientation between lower and upper ends 250, 252. However, any one or more of the ribs 240 may have a different orientation and, in such embodiments, the corresponding rib 244 in the liner 106 will have a corresponding orientation to allow the liner 106 to slide into the base 110.
[0031] In the illustrated embodiment, the system 100 is configured to allow the user to visually determine/ascertain the amount of substance contained within the liner 106. In an embodiment, the liner 106 is made from a translucent material and at least one window 270 is provided on the base 110 such that the user may view the level of the substance contained in the liner 106 through the window 270 in the base 110. In the illustrated embodiment, the window 270 is multiple windows arranged in one of the ribs 240. However, the windows 270 may be positioned elsewhere about the base 110 and/or the window 270 may comprise a single window extending along a length of the rib 240. In the illustrated embodiment, markings are provided on the outer surface 232 of the base 110 at locations thereon near the windows 270, and the markings may be correlated with a volume of the interior storage space of the liner 106. In this manner, the user viewing the level of the substance within the liner 106 through the windows 270 may correlate that substance level with one of the markings 272, for example, to ascertain the volume/amount of the substance within the liner 106.
[0032]
[0033]
[0034] Here, the lower end 320 includes a lower wall or lip 325 that extends/protrudes radially inward (toward the bore 300 of the lid 112) from the lower end of the outer sidewalls 304. A mounting surface 324 is defined on the lip 325 and a rim 326 protrudes/extends from the mounting surface 324. In particular and as shown, the rim 326 extends downward from the mounting surface 324, in a direction that is opposite the upper end 322 of the lid 112. In addition, the rim 326 includes a contact surface 329 that faces radially outward from the bore 300 in the lid 112. When the lid 112 is mounted on the base 110, the rim 326 extends (at least partially) into the internal volume 230 of the base 110, with the contact surface 329 of the rim 326 contacting the inner surface 234 into the base 110.
[0035] As shown, the rim 326 includes curved portions 328. The curved portions 328 are oriented (or curve) radially inward, towards the bore 300, and thereby define enlarged portions 330 of the mounting surface 324. Here, the enlarged portions 330 of the mounting surface 324 will contact/abut the upper rib wall 258 when the lid 112 is installed on the base 110. Also, openings 332 are formed in the enlarged portions 330 of the mounting surface 324, and the openings 332 are configured to receive the fasteners 262 that extend through the upper rib wall 258 of the base 110. Thus, when the lid 112 is installed on the base 110, the lid 112 will be oriented such that the enlarged portions 330 are aligned with the upper rib wall 258 of the base 110, such that the openings 332 in the lid 112 are aligned with the openings in the upper rib wall 258 of the base 110, such that the fasteners 262 may be inserted through the openings in the upper rib wall 258 and the openings 332, to thereby secure the lid 112 on the base 110.
[0036] In addition, by providing the rim 326 with the curved portions 328 that receive the upper rib wall 258 of the base 110, relative rotation of the lid 112 on (or relative to) the base 110 is inhibited. Stated differently, when the lid 112 is installed on the base 110, with the rim 326 extending into the internal volume 230 of the base 110, the contact surface 329 at the curved portions 328 will abut and contact the inner surface 234 of the base 110 at the upper rib wall 258, which creates an interference there-between upon attempting to rotate the lid 112 on the base, which in turn thereby inhibits rotation of the lid 112 relative to the base 110. Thus, the rim 326 corresponds in shape to the shape of the inner surface 234 and the upper rib wall 258 of the base 110.
[0037] Also exemplified in
[0038] As shown in
[0039] In the illustrated embodiment, a lower wall 356 is arranged at the bottom end 354 of the inner sidewall 302. As shown, the lower wall 356 extends radially inward into the bore 300 from the bottom end 354 of the inner sidewall 302. Here, the lower wall 356 least partially surrounds or extends around the bore 300, such that the bore 300 extends through the lower wall 356. Thus, the lower wall 356 defines an opening in communication with the bore 300, wherein the opening may be closed by the cover 104 to thereby close (obstruct or block) the bore 300.
[0040] Also in the illustrated embodiment, a rim 358 is arranged on the lower wall 356 and provides a seat upon which the cover 104 may be installed, as detailed above. The rim 358 extends upward from the lower wall 356 toward the top end 350 of the lid 112, and the cover 104 may be seated on an upper edge of the rim 358. Here, the rim 358 at least partially surrounds or extends around the bore 300, such that the rim 358 defines an opening to the bore 300 that is closed (or sealed, blocked, obstructed) when the cover 104 is assembled on the lid 112. Stated differently, the opening to the bore 300 defined by the rim 358 is closed when the cover 104 is provided on the rim 358, which in turn obstructs or blocks access to the bore 300.
[0041] The distance at which the rim 358 extends upward from the lower wall 356 may depend on the thickness of the cover 104 and the location of the holes 207 (see
[0042] A gutter, trough, or drainage channel 360 is defined between the inner sidewall 302, the upper facing surface of the lower wall 356, and a radially outward facing surface of the rim 358. As shown at least in
[0043]
[0044] In the illustrated embodiment, a spill containment region is defined at the lower end 250 of the base 110. For example, when the liner 106 is inserted into the internal volume 230 of the base 110, a bottom wall 402 of the liner 106 will contact a bottom wall 504 of the base 110, and sidewalls 404 of the liner 106 will contact the inner surface 234 of the base 110. Further, the sidewalls 404 of the liner 106 includes inwardly protruding ribs 406, and the inwardly protruding ribs 406 defined in the liner 106 align with the ribs 140 of the base 110, such that the inwardly protruding ribs 406 of the liner 106 receive and contact the internal protrusion 242 of the base 110, which helps to inhibit relative rotation between the liner 106 and the base 110 when the liner 106 is installed therein.
[0045] The bottom wall 504 of the base 110 is sloped/contoured downward towards the lower end 250 and includes a drain pit 506. Due to the downward slope/contour of the bottom wall 504, any fluid that would fall onto the bottom wall 504 of the base 110 would drain into the drain pit 506 due to gravity.
[0046] As best shown in
[0047]
[0048]
[0049] As previously discussed, the liner 106 defines an interior volume 710 and, during use, the substance is filled/contained within the interior volume 710 of the liner 106. Also previously mentioned, the plug 212 may be removed to expose the first opening 210a and thereby expose (or provide access to) the interior volume 710 of the liner 106 via the first opening 210a.
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[0054] Also disclosed herein is a method of manufacturing the system 100. In embodiments, the system 100 may be at least partially manufactured via a molding process, such as a rotational molding; however, other manufacturing techniques could be utilized, including but not limited to injection molding and/or blow molding. In embodiments, the frame assembly 102 is molded via one or more molding techniques and the cover 104 is manufactured via a thermoforming technique. During molding of the components of the system 100, the temperature may be controlled to ensure the proper level of cure for optimal material strength, such that the method may include controlling temperature during forming/molding.
[0055] In embodiments, the cover 104 and the base 110 may be formed as a single part/component and then separated from each other and, in these embodiments, the lid 112 and the liner 106 may be formed individually via separate steps. Here, for example, the method may thus include forming the base 110 and the cover 104 as a single/individual/monolithic component, such that the cover 104 and the base 110 are attached/connected together. Here, the method may then include separating (e.g., cutting) the cover 104 from the base 110, and then the method may include trimming the base 110 and the cover 104 that have been separated from each other. Also here, the method may include separating forming the liner 106 and separately forming the lid 112, and then the method may include trimming the lid 112 and the liner 106. Thus, the method may include utilization of three separate tools/molds, with one such tool/mold for the base 110 and the cover 104 that are formed as the monolithic structure, a second such tool/mold for the lid 112, and a third such tool/mold for the liner 106.
[0056] Thus, the base 110 of the frame assembly 102 and the cover 104 may be molded together as a single monolithic component; and then that single monolithic component undergoes a cutting or separation step whereby the base 110 and the cover 104 are separated from each other to thereby provide two discrete components. The method may also include subjecting the liner 106 to a pressure test to ensure there are no leaks, and method may also include subjecting the liner 106 to an ultrasonic measurement to non-destructively confirm wall thickness of the liner 106.
[0057] The terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of the invention. As used herein, for example, the singular forms a, an, and the are intended to include the plural forms as well, unless the context clearly indicates otherwise. It will be further understood that the terms contains, containing, includes, including, comprises, and/or comprising, and variations thereof, when used in this specification, specify the presence of stated features, integers, steps, operations, elements, and/or components, but do not preclude the presence or addition of one or more other features, integers, steps, operations, elements, components, and/or groups thereof.
[0058] Terms of orientation are used herein merely for purposes of convention and referencing and are not to be construed as limiting. However, it is recognized these terms could be used with reference to an operator or user. Accordingly, no limitations are implied or to be inferred. In addition, the use of ordinal numbers (e.g., first, second, third, etc.) is for distinction and not counting. For example, the use of third does not imply there must be a corresponding first or second. Also, if used herein, the terms coupled or coupled to or connected or connected to or attached or attached to may indicate establishing either a direct or indirect connection, and is not limited to either unless expressly referenced as such.
[0059] The use of directional terms such as above, below, upper, lower, upward, downward, left, right, and the like are used in relation to the illustrative embodiments as they are depicted in the figures, and the upward direction being toward the top of the corresponding figure and the downward direction being toward the bottom of the corresponding figure.
[0060] While the disclosure has described several exemplary embodiments, it will be understood by those skilled in the art that various changes can be made, and equivalents can be substituted for elements thereof, without departing from the spirit and scope of the invention. In addition, many modifications will be appreciated by those skilled in the art to adapt a particular instrument, situation, or material to embodiments of the disclosure without departing from the essential scope thereof. Therefore, it is intended that the invention not be limited to the particular embodiments disclosed, or to the best mode contemplated for carrying out this invention, but that the invention will include all embodiments falling within the scope of the appended claims. Moreover, reference in the appended claims to an apparatus or system or a component of an apparatus or system being adapted to, arranged to, capable of, configured to, enabled to, operable to, or operative to perform a particular function encompasses that apparatus, system, or component, whether or not it or that particular function is activated, turned on, or unlocked, as long as that apparatus, system, or component is so adapted, arranged, capable, configured, enabled, operable, or operative.