Suction Device And Suction System
20260083289 ยท 2026-03-26
Inventors
Cpc classification
International classification
Abstract
A volute case including a suction port and a fan case accommodating a blower fan and including an exhaust port is provided. The volute case is configured to form a flow path, together with the fan case, from the suction port to the exhaust port, and is connected to the fan case on an upstream side of the flow path, an opening being further provided on a radially outer side of the volute case. The opening is configured to allow attachment of a first storage unit configured to store an object that passes through the opening among objects sucked from the suction port by air flow generated in the flow path by the blower fan.
Claims
1. A suction device, comprising: a volute case including a suction port; and a fan case accommodating a blower fan and including an exhaust port, wherein: the volute case is configured to form a flow path, together with the fan case, from the suction port to the exhaust port, and is connected to the fan case on an upstream side of the flow path, an opening being further provided on a radially outer side of the volute case, and the opening is configured to allow attachment of a first storage unit configured to store an object that passes through the opening among objects sucked from the suction port by air flow generated in the flow path by the blower fan.
2. The suction device according to claim 1, wherein the exhaust port is configured to allow attachment of a second storage unit configured to store, among the objects sucked from the suction port, an object that is not stored in the first storage unit.
3. The suction device according to claim 2, wherein the exhaust port is configured to face rearward when the suction port is oriented forward in the suction device.
4. The suction device according to claim 1, further comprising a prevention portion provided between the opening of the flow path and the blower fan, the prevention portion being configured to prevent the sucked object from moving.
5. The suction device according to claim 1, wherein the volute case is configured such that a central portion thereof is connected to the fan case.
6. The suction device according to claim 5, wherein the fan case has a volute shape, and the fan case is configured such that a central portion thereof is connected to the volute case.
7. The suction device according to claim 6, wherein the volute case and the fan case are configured to allow adjustment of a relative position with respect to each other in a circumferential direction.
8. The suction device according to claim 1, wherein the opening is configured to allow adjustment of a position of the opening in a circumferential direction of the volute case.
9. A suction system, comprising: the suction device according to claim 1; a first storage unit attachable to the opening; and a second storage unit attachable to the exhaust port.
10. The suction system according to claim 9, further comprising: a suction hose configured to be attachable to the suction port, the suction hose being configured to be extendable and contractible, and a rod-shaped member is configured such that one end thereof is attached to a tip of the suction hose, thereby allowing an operator to grip another end.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0008]
[0009]
[0010]
[0011]
[0012]
[0013]
[0014]
[0015]
[0016]
[0017]
[0018]
[0019]
[0020]
[0021]
[0022]
[0023]
[0024]
DETAILED DESCRIPTION
[0025] Hereinafter, embodiments of the present disclosure will be described with reference to the drawings. Various features described in the embodiments below may be combined with one another.
[0026]
[0027] The storage unit 60 is configured to store objects sucked by the suction device 2. The storage unit 60 includes the first storage unit 61 and the second storage unit 62, both of which are attachable to the suction device 2.
[0028] The first storage unit 61 stores objects on the upstream side of the flow path R20, while the second storage unit 62 stores objects on the downstream side of the flow path R20.
[0029] To clarify the attachment positions of the first storage unit 61 and second storage unit 62, the suction device 2 is described below.
[0030] The suction device 2 includes a volute case 20, a connection part 30, and a fan case 40. The volute case 20 forms an flow path R21, which is a part of the flow path R20. The connection part 30 forms a flow path R22, which is a part of the flow path R20. The fan case 40 forms a flow path R23, which is a part of the flow path R20. The connection part 30 connects the volute case 20 and the fan case 40, and thereby the flow path R21, R22, and R23 are connected to form the flow path R20.
[0031] The volute case 20 includes a suction port 22, an opening 23, and a connection port 25. The suction port 22 is located at the upstream end of the flow path R21, and the connection port 25 is located at the downstream end of the flow path R21. That is, the flow path R21 extends from the suction port 22 to the connection port 25. The opening 23 is provided at an intermediate point of the flow path R21. The first storage unit 61 is attached to the opening 23. The first storage unit 61 stores objects that are sucked from the suction port 22 and discharged through the opening 23.
[0032] The fan case 40 includes a connection port 46 and an exhaust port 43. The connection port 46 is located at the upstream end of the flow path R23, and the exhaust port 43 is located at the downstream end of the flow path R23. That is, the flow path R23 extends from the connection port 46 to the exhaust port 43.
[0033] The connection port 25 of the volute case 20 and the connection port 46 of the fan case 40 are connected by the flow path R22, which is formed by the connection part 30. The second storage unit 62 is attached to the exhaust port 43, which is located at the most downstream end of the flow path R20.
[0034] The second storage unit 62 stores objects that are drawn in from the suction port 22 but are not captured by the first storage unit 61.
[0035] Next, the details of each component will be described with reference to the external views of the suction system 1.
[0036]
[0037] As shown in
[0038] Accordingly, the suction force generated in the suction device 2 is transmitted through the suction section 10 to the suction inlet 12, so that air and foreign matter are drawn in through the suction inlet 12. The suction section 10 may be either flexible or inflexible.
[0039] The volute case 20 is a case configured to guide air along a spiral path. The volute case 20 includes a housing 21, the suction port 22, the opening 23, the attachment portion 24, and the connection port 25. As shown in
[0040] In the above-described installation state (a state in which the suction system 1 is placed on the ground and the suction inlet 12 is disposed at the front in a side view), the position along the flow path R212 is represented by an angle as shown in
[0041] A boundary B21 between the flow paths R211 and R212 is positioned between 300 degrees and 360 degrees, with 360 degrees treated as equivalent to 0 degrees. The downstream portion of the flow path R21 the flow path R212 is formed in an arc shape, along which air flows in the rotation direction D1.
[0042] The opening 23 is further provided on a radially outer side of the flow path R212 in the centrifugal direction D2, at a position from 180 degrees to 285 degrees, and more specifically, between 225 degrees and 285 degrees, downstream in the rotation direction D1.
[0043] Objects sucked via the housing 21 are subjected to centrifugal force while moving along the flow path R212, are pressed against an outer portion in the centrifugal direction D2 of the inner wall surface 211, move in the rotation direction D1, exit through the opening 23 to the outside of the flow path R212, and are stored in the first storage unit 61. The first storage unit 61 is attached to the opening 23 via the attachment portion 24. The first storage unit 61 is a container having a tapered cylindrical shape and a bottom surface.
[0044] The first storage unit 61 preferably has sufficient rigidity to prevent deformation due to the weight of stored objects or negative pressure on the side of the flow path R212, while being as lightweight as possible.
[0045] When the pipe portion 11, that is, the front side of the suction system 1, is directed obliquely downward to suck objects on the ground, the position of the opening 23 moves toward a vertically downward position, and gravity acts on the objects, thereby facilitating storage of the objects in the first storage unit 61 through the opening 23.
[0046] As shown in
[0047] As shown in
[0048] As shown in
[0049] As shown in
[0050] The centrifugal fan 44 and the motor 45 are accommodated in an internal space formed by covering the housing 41 with the cover 42. The motor 45 rotates the centrifugal fan 44 in rotation direction D5, as shown in
[0051] An exhaust port 43 is provided at a downstream end of the flow path R23 in the rotation direction D5, and air and similar matter flowing through the flow path R23 are discharged through the exhaust port 43.
[0052] Among the objects contained in the air flowing through the flow path R20, small, light objects such as dust and dirt, which are not stored in the first storage unit 61 and pass through the mesh portion 32, are stored in a second storage unit 62 through the exhaust port 43.
[0053] The second storage unit 62 is a filter or a dust bag made of a material such as a nonwoven fabric.
[0054] As shown in
[0055] As described above, the suction device 2 includes volute case 20 including the suction port 22, and the fan case 40 accommodating the centrifugal fan 44 (an example of the blower fan) and including an exhaust port 43. The volute case 20 is configured to form the flow path R20, together with the fan case 40, from the suction port 22 to the exhaust port 43
[0056] The volute case 20 is configured to be connected to the fan case 40 on an upstream side of the flow path R20 relative to the fan case 40, an opening 23 being further provided on a radially outer side in a centrifugal direction D2. The opening 23 is configured to allow attachment of the first storage unit 61 configured to store an object that passes through the opening 23 among objects sucked from the suction port 22 by air flow generated in the flow path R20 by the centrifugal fan 44.
[0057] When the sucked objects collide with the blower fan, unpleasant noise may be generated or vibrations may be transmitted to an operators hand gripping the handle 53, depending on the size, weight, or hardness of the objects and the impact on the blower fan. Objects larger than the spacing between the blades of the blower fan may become jammed in front of the blower fan or repeatedly come into contact with the blades of the blower fan. In the suction system 1, by providing the opening 23 in the volute case 20, such objects can exit through the opening 23 before reaching the blower fan.
[0058] As a result, compared with a case where the opening 23 is not provided, the generation of unpleasant noise caused by objects such as small stones or twigs sucked from the suction port 22 and the occurrence of vibrations of the handle 53 can be suppressed, thereby preventing the vibrations from being transmitted to the operators hand and preventing objects larger than the spacing between the blades of the blower fan from reaching the blower fan.
[0059] By providing the opening 23 on the outer side in the centrifugal direction D2 of the volute case 20, the centrifugal force acting on objects that reach the opening 23 is greater than in a case where the opening 23 is provided at another location. Since the opening 23 is located in the direction in which the centrifugal force acts, heavy objects, which are more likely to impact the blower fan, can exit through the opening 23 more easily.
[0060] If a blower fan were provided in the volute case 20 and the spacing between the blades of the blower fan were narrow, objects could become jammed between the blades of the blower fan or between the blades and the housing, and such objects might remain without ever being discharged to the first storage unit 61. Compared with such a case, in the suction device 2 shown in
[0061] The exhaust port 43 of the fan case 40 is configured to allow attachment of the second storage unit 62 configured to store, among the objects sucked from the suction port, an object that is not stored in the first storage unit 61. Since centrifugal force acting on the sucked objects is proportional to the mass of the objects, light objects such as dust and dirt may not exit through the opening 23 and may remain in the airflow flowing into the fan case 40. By providing the second storage unit 62, such light objects can also be stored.
[0062] As shown in
[0063] In the suction device 2, a mesh portion 32, as shown in
[0064] The volute case 20 is configured such that a central portion thereof is connected to the fan case 40. Specifically, as shown in
[0065] On the other hand, the fan case 40 has a volute shape, and the volute-shaped fan case 40 is connected to the volute case 20 at a central portion. Specifically, as shown in
[0066] If the outer peripheral side of the volute-shaped fan case 40 were connected to the volute case 20, the flow velocity of the inflowing air would rapidly increase, making it more likely that energy loss would occur when turbulent flow is generated. In contrast, by connecting the volute-shaped fan case 40 at the central portion, the flow velocity of the inflowing air is initially slower, which reduces energy loss caused by air movement between the cases compared with a case where the outer peripheral side of the fan case 40 is connected.
[0067] By forming the fan case 40 in a volute shape and aligning the direction of air flow in the fan case 40, which rotates around the rotation axis of the centrifugal fan 44 (blower fan) in the rotation direction D5 shown in
[0068] The suction system 1 includes the suction device 2, the first storage unit 61 attachable to the opening 23, and the second storage unit 62 attachable to the exhaust port 43. By providing storage units on both the upstream and downstream sides, heavy objects can be collected on the upstream side, thereby suppressing damage to the blower fan, while light objects are also collected.
Modification Example: Opening
[0069] The position and size of the opening of the volute case are not limited to those shown in
[0070] The opening may also be provided on the upstream side or on the downstream side of the flow path R20 relative to the opening 23 shown in
[0071] Specifically, for example, using the positions represented by the angles from 0 degrees to 360 degrees shown in
[0072] However, the positions indicated by these angles are merely examples, and the preferable position of the opening in the installation state changes depending on the inclination expected during operation. Specifically, at least a part of the opening is preferably provided on the lower side in the gravity direction relative to a virtual line passing through the center P1 of the rotation axis of the centrifugal fan 44 (blower fan) of the fan case 40 and extending parallel to the ground (in the installation state, the virtual line L2 shown in
[0073] In the installation state of the suction system 1, the first storage unit 61 is provided on the opposite side from the battery 51 across a virtual line (the virtual line L1 shown in
[0074] The first storage unit 61 is provided so as not to contact the ground when the suction system 1 is placed on a horizontal surface. Accordingly, the first storage unit 61 can be protected from wear caused by contact with the ground.
[0075] Although the number of openings provided in the volute case is one in the example shown in
Modification Example: Position Adjustment
[0076] The position of the opening of the volute case may be adjustable.
[0077]
[0078] Specifically, the volute case 20a includes a housing 21a that includes a movable part 26a with the opening 23a and a main body part 27a other than the movable part. The main body part 27a is provided with a slide guide, and the movable part 26a includes an engaging portion that engages with the slide guide, making the movable part 26a slidable in the circumferential direction D6. The movable part 26a is formed with a sufficiently large size in the circumferential direction D6 so that the airtightness of the flow path R20 is maintained even when sliding.
[0079] By making the position of the opening 23a in the circumferential direction D6 adjustable in this way, the opening 23a can be brought closer to a vertically downward position in accordance with the inclination of the suction system 1 during operation. As a result, compared with a case where the position of the opening 23a in the circumferential direction D6 is fixed, objects can more easily exit through the opening 23a under the action of gravity in addition to centrifugal force, regardless of the inclination of the suction device 2.
Modification Example: Position Adjustment of Cases
[0080] The configuration of the volute case and the fan case is not limited to the examples described above.
[0081]
[0082] The circumferential direction D6 of the volute case 20b is the same direction as in the example of
[0083]
[0084] The first part 33b and the second part 34b are connected to each other to be rotatable in the circumferential direction.
[0085] By rotating the first part 33b and the second part 34b, the circumferential positions of the volute case 20b and the fan case 40b are adjusted.
[0086] For example, in the suction system 1 shown in
Modification Example: Suction Hose
[0087] The shape of the suction section is not limited to that shown in
[0088]
[0089] The rod-shaped member 13c is configured such that one end thereof is attached to a tip of the suction hose 11c by a fixing member 15c, thereby allowing an operator to grip another end. A grip 14c is attached to the other end of the rod-shaped member 13c so that the operator can easily maneuver the rod-shaped member 13c.
[0090] When the suction section 10 shown in
[0091] Even objects located in recessed places, such as gaps between equipment and walls, can be sucked by extending the suction hose 11c and inserting the tip thereof into the gap. Further, by shortening the suction hose 11c, it is also possible to reduce suction resistance. Thus, according to the suction system 1c, compared with a case where the suction hose is not extendable or retractable, it is possible not only to make it easier to suck objects from various locations but also to suppress a decrease in suction airflow.
[0092] In addition, one end of the rod-shaped member 13c is attached to the tip of the bellows-shaped suction hose 11c by the fixing member 15c, and the grip 14c is attached to the other end. Accordingly, compared with a general suction device in which a rod-shaped member and a suction port are provided at the tip of a suction hose, it is possible to take advantage of the maneuverability of the bellows-shaped suction hose 11c while shortening the total length from the suction port 12c to the suction port 22, thereby reducing suction resistance.
Modification Example: Storage Unit
[0093] The shape of the storage unit is not limited to the examples described above.
[0094]
[0095] The first storage unit 61d has a rectangular box shape. The first storage unit 61d includes an upper cover 611d, a container section 612d, a fixing portion 613d, and a caster section 614d. The upper cover 611d is fixed to the opening 23d. The container section 612d is fixed to the upper cover 611d by the fixing portion 613d and can be removed from the upper cover 611d by operating the fixing portion 613d without using work tools. Accordingly, compared with a case where the upper cover 611d and the container section 612d are integrally formed, it is easier to discard objects stored in the first storage unit 61d.
[0096] The caster section 614d is a detachable wheel attached to the container section 612d, with three or more wheels (preferably four) mounted so that the suction system 1d remains stable when placed on the ground. An operator can roll the suction system 1d by placing the caster section 614d on the ground, making it possible to move the suction system 1d by simply holding the handle 53 without having to support the entire system by hand, thereby improving operability compared with a case where no caster section is provided.
Modification Example: Offset of the First Storage Unit
[0097] The mounting method of the first storage unit is not limited to the configurations described above.
[0098]
[0099] The housing 21e forms a flow path R212e inside. The opening 23e is provided on the outer side in the centrifugal direction D2 of the flow path R212e. The first storage unit 61e is attached to the opening 23e by the attachment portion 24e. Unlike the examples shown in
[0100] By attaching the first storage unit 61e in such an offset manner, air flowing from the flow path R212e through the opening 23e into the first storage unit 61e in the volute case 20e flows along an inner side surface of the first storage unit 61e, generating a swirling flow. Accordingly, compared with a case where the first storage unit is not offset, backflow of objects from the first storage unit 61e to the flow path R212e can be suppressed.
Modification Example: Other Configurations
[0101] The suction system 1 is not limited to the above-described configurations. For example, the suction system 1 may not include the second storage unit 62. Even in such a case, a part of the sucked objects, particularly heavy or large objects, is stored in the first storage unit 61, while objects that are not stored in the first storage unit 61, such as small and light objects, are discharged from the exhaust port 43.
[0102] The blower fan is not limited to a centrifugal fan and may be an axial fan. In that case, the fan case may have a volute shape or another shape, such as a cylindrical shape. Even with an axial fan, by generating an airflow in the direction flowing out from the connection port 25 of the volute case 20, an airflow along the flow path R21 is created inside the volute case 20, and sucked objects are stored in the first storage unit 61 through the opening 23. Further, by attaching the second storage unit 62 to the exhaust port of the fan case, it is possible to store objects that are not stored in the first storage unit 61.
[0103] In the suction system 1, the volute case 20 and the fan case 40 are connected by the connection part 30. However, the volute case 20 and the fan case 40 may be directly connected without using the connection part 30. Further, the storage units (the first storage unit and the second storage unit), which in the above examples are non-deformable containers, may instead be deformable containers, such as vinyl bags or nets. The storage unit may have any shape as long as it can maintain a state of storing the incoming objects.
[0104] The suction section is not limited to the examples described above (the suction section 10 and the suction section 10a). The suction section 10 may be longer or shorter. The suction section 10 may be detachably attached to the suction device 2 or may be integrated with the suction device 2. Further, although the suction system 1 is a portable type used by an operator during work, a stationary type installed at a fixed location may also be adopted. In any case, by having a configuration in which the volute case connected to the fan case upstream of the blower fan includes an opening, objects subjected to centrifugal force exit from the flow path through the opening, thereby suppressing, compared with a configuration without such an opening, the generation of unpleasant noise caused by sucked objects and the generation of vibration transmitted to the handle 53.
[0105] Although the centrifugal fan 44 and the motor 45 are described as being housed in an internal space formed by covering the housing 41 with a cover, incorporation inside the housing 41 may also be adopted. Further, although the second storage unit 62 is described as being a filter made of nonwoven fabric or the like or a dust bag, a container having a cylindrical shape with a bottom surface may also be used, and a container having a bottom surface in a rectangular, triangular, or elliptical shape may also be used as long as objects can be stored. In this case, similar to the first storage unit 61, the second storage unit 62 is preferably as lightweight as possible while having sufficient rigidity to resist deformation under the weight of stored objects. However, the second storage unit 62 needs to be provided with air holes for discharging the incoming air. Preferably, the air holes are provided, for example, at an upward position in the vertical direction so that stored objects such as dust and dirt are less likely to escape outside.
[0106] Further, the following aspects may also be provided.
[0107] 1. A suction device, comprising: a volute case including a suction port; and a fan case accommodating a blower fan and including an exhaust port, wherein: the volute case is configured to form a flow path, together with the fan case, from the suction port to the exhaust port, and is connected to the fan case on an upstream side of the flow path, an opening being further provided on a radially outer side of the volute case, and the opening is configured to allow attachment of a first storage unit configured to store an object that passes through the opening among objects sucked from the suction port by air flow generated in the flow path by the blower fan.
[0108] According to this aspect, generation of unpleasant noise caused by sucked objects and vibration of the handle can be suppressed.
[0109] 2. The suction device according to (1), wherein the exhaust port is configured to allow attachment of a second storage unit configured to store, among the objects sucked from the suction port, an object that is not stored in the first storage unit.
[0110] According to this aspect, even lightweight objects can be stored
[0111] 3. The suction device according to (2), wherein the exhaust port is configured to face rearward when the suction port is oriented forward in the suction device.
[0112] According to this aspect, the second storage unit can be prevented from becoming an obstacle.
[0113] 4. The suction device according to any one of (1) to (3), further comprising a prevention portion provided between the opening of the flow path and the blower fan, the prevention portion being configured to prevent the sucked object from moving.
[0114] According to this aspect, large objects can be prevented from striking the blower fan.
[0115] 5. The suction device according to any one of (1) to (4), wherein the volute case is configured such that a central portion thereof is connected to the fan case.
[0116] According to this aspect, energy loss caused by air movement between the cases can be reduced.
[0117] 6. The suction device according to (5), wherein the fan case has a volute shape, and the fan case is configured such that a central portion thereof is connected to the volute case.
[0118] According to this aspect, energy loss caused by air movement between the cases can be further reduced.
[0119] 7. The suction device according to (6), wherein the volute case and the fan case are configured to allow adjustment of a relative position with respect to each other in a circumferential direction.
[0120] According to this aspect, objects can be prevented from remaining inside the fan case regardless of the inclination of the suction device.
[0121] 8. The suction device according to any one of (1) to (7), wherein the opening is configured to allow adjustment of a position of the opening in a circumferential direction of the volute case.
[0122] According to this aspect, objects can be easily discharged from the opening regardless of the inclination of the suction device.
[0123] 9. A suction system, comprising: the suction device according to any one of claims 1 to 8; a first storage unit attachable to the opening; and a second storage unit attachable to the exhaust port.
[0124] 10. The suction system according to (9),further comprising: a suction hose configured to be attachable to the suction port, the suction hose being configured to be extendable and contractible, and a rod-shaped member is configured such that one end thereof is attached to a tip of the suction hose, thereby allowing an operator to grip another end.
[0125] According to this aspect, the opening can be easily kept directed vertically downward during the suction operation.
[0126] The present disclosure is not limited thereto. Further, the above-described embodiments and modified examples may be implemented in any combination.
[0127] As described above, various embodiments of the present invention have been explained, but these are presented by way of example and are not intended to limit the scope of the invention.
[0128] The novel embodiments can also be implemented in various other forms, and various omissions, replacements, and modifications can be made without departing from the gist of the invention. Such embodiments and their modifications are included in the scope and spirit of the invention and are also encompassed within the scope of the invention set forth in the claims and equivalents thereof.