METHOD OF ROUNDING METAL EDGE AND ELIMINATING TAPING AT FATP
20260084198 ยท 2026-03-26
Inventors
Cpc classification
B21D5/01
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A method of the subject technology includes placing a workpiece between a bending block including a tooth and a stage of a bending tool. The method further includes adjusting a position of the workpiece to place a burr of the workpiece under the tooth of the bending block and pushing the bending block against the workpiece to bend the burr to prevent damage to an adjacent non-metal part.
Claims
1. A method, comprising: placing a workpiece between a bending block including a tooth and a stage of a bending tool; adjusting a position of the workpiece to place a burr of the workpiece under the tooth of the bending block; and pushing the bending block against the workpiece to bend the burr to prevent damage to an adjacent non-metal part.
2. The method of claim 1, further comprising improving bending of the burr by using a side-forging technique.
3. The method of claim 2, further comprising performing the side-forging technique by using a forting tool including a press-down part and a sliding part.
4. The method of claim 3, wherein pushing the press-down part causes the sliding part to press the bent burr to improve bending of the burr.
5. The method of claim 4, wherein improving the bending of the burr is achieved by further pushing the burr toward a fixed support of the bending tool.
6. The method of claim 5, wherein pushing the bending block against the workpiece is supported by the fixed support.
7. The method of claim 1, wherein the burr comprises an edge of a slot in the workpiece, and wherein the adjacent non-metal part comprises a flexible printed circuit (FPC).
8. The method of claim 1, wherein the workpiece comprises a metal plate, and wherein the metal plate is part of a virtual reality (VR) or a wearable consumer electronic device.
9. The method of claim 1, wherein the tooth of the bending block includes a curvature having a radius that is dependent on a material and a thickness of the workpiece.
10. The method of claim 1, wherein adjusting the position of the workpiece comprises moving the workpiece horizontally over the stage.
11. A method, comprising: manufacturing a plurality of irregular metal pieces; bending a corner of a plate workpiece to accommodate mounting an adjacent part; and attaching an irregular metal piece of the plurality of irregular metal pieces at the bent corner of the plate workpiece, wherein an irregularity of the irregular metal piece matches the bent corner.
12. The method of claim 11, wherein the irregularity of the irregular metal piece includes a cut off portion of a side of the irregular metal piece.
13. The method of claim 11, wherein the plurality of irregular metal pieces comprise a plurality of nuts.
14. The method of claim 11, wherein the plate workpiece comprises a metal plate used in a VR device or a wearable device.
15. The method of claim 11, further comprising improving the bending of the corner of the plate workpiece by using a forging technique to further push in a burr of the bent corner.
16. The method of claim 15, wherein the adjacent part comprises an FPC and using the forging technique prevents long-term damage to the FPC.
17. The method of claim 11, wherein bending the corner of the plate workpiece comprises using a bending tool including a bending block having a tooth with a curvature.
18. The method of claim 17, wherein a radius of the curvature of the tooth is dependent on a thickness and material of the plate workpiece.
19. An apparatus comprising: a bending block including a tooth having a curvature configured to move toward a workpiece; and a stage configured to support the workpiece, wherein: the bending block is configured to bend a burr of a slot of the workpiece to prevent long-term damage to a non-metal part passing through the slot; and a radius of the curvature of the tooth is dependent on a thickness and a material of the workpiece.
20. The apparatus of claim 19, wherein: the workpiece comprises a metal plate used in a VR device or a wearable consumer electronic device; the bending block is supported by a fixed support; the bending block is configured to bend the burr by pushing the tooth against the burr; and the apparatus further comprises forging parts configured to replace the bending block to improve bending of the burr by further pushing the burr toward the fixed support.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0008] To easily identify the discussion of any particular element or act, the most significant digit or digits in a reference number refer to the figure number in which that element is first introduced.
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[0021] In the figures, elements having the same or similar reference numerals are associated with the same or similar attributes, unless explicitly stated otherwise.
DETAILED DESCRIPTION
[0022] In the following detailed description, numerous specific details are set forth to provide a full understanding of the present disclosure. It will be apparent, however, to one ordinarily skilled in the art, that embodiments of the present disclosure may be practiced without some of these specific details. In other instances, well-known structures and techniques have not been shown in detail so as not to obscure the disclosure. Embodiments as disclosed herein will be described with the description of the attached figures.
[0023] According to some aspects, the subject technology is directed to a method of rounding a metal edge and eliminating taping at FATP. The disclosed technology uses a practical solution to make the cutting edge rounded so that no taping is needed. The subject technology includes tools for slightly bending the edge of the cut metal piece, and then forging it back to have a round edge without increasing the edge thickness, which can cause limitations in certain applications of the piece. The disclosed method is especially beneficial when there is no room for hemming or for the material to grow in the thickness direction. The technique of the subject technology is applicable to many metal components used, for example, in consumer electronic devices such as MR (e.g., VR) devices, wearable devices (e.g., watches) and other devices.
[0024] The subject technique has a number of benefits including less cost, less product weight and less time consumption to implement.
[0025] Now turning to the description of the figures,
[0026] Within the thickness T, a rollover depth thickness T1 (e.g., about 0.1 T), a burnish depth T2 (e.g., about 0.2 T) and a fracture depth T3 (e.g., about 0.7 T) are shown. The burnish hole D1 can be less than or about the thickness T. The breakout dimension D2 is larger than the burnish hole D1 and the sides of the hole make an angle A1 with a vertical (e.g., in the direction of the thickness T) line. The punching through the pierced metal piece 102 causes formation of burrs 106 with a height H1 (e.g., about 1 mm). The burs 106 can cause damage to an FPC passing through the slot formed in the pierced metal piece 102 and therefore needs to be taped, for example, by a polyamide tape during the FATP of the manufacturing process. This solution is costly, time consuming and adds to the weight of the product. The subject disclosure provides one or more techniques for rounding the burs 106, as discussed herein.
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[0031] In the stage 400B, the bending block 408 is pushed down to exert force on the burr 404 in order to bend the burr 404. It should be noted that the curvature 411 of a tooth 409 of the bending block 408 is crucial in forming the bent burr. The curvature 411 can be optimized for a thickness and the type of the material 402. For example, a radius of the curvature 411 can be larger for stronger and/or thicker materials. Further, the amount of force exerted by the bending block 408 is dependent on the thickness and the type of the material 402. The harder and thicker the material, the more force has to be exerted. Therefore, the amount of force for each case (thickness and/or hardness) can be optimized to achieve a satisfactory result, that is, the burr 404 is bent enough to prevent contact with an FPC passing through the corresponding slot.
[0032] In the stage 400C, the bending of the burr 404 is improved by side forging. During this stage, a part 412 of the side forging tool is pressed down, which in turn moves a part 414 to exert a horizontal (toward the fixed support 410) force on the burr 404, therefore improving the bending of the burr 404 by further pushing the burr 404 inside toward the fixed support 410.
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[0036] The flat edge nut is produced in a manufacturing process, such as cold draw, which produces a large number of flat edge nuts instead of using a computer numerical control (CNC) machine to make the cut for individual nuts, in order to save time and cost. Similarly, the edge of the plate 602 has to be bent in order to conform with the flat edge nut. In the third stage, the bending of the edge can also be performed by the cold draw process in advance. However, the bent edge 616 in the third stage will have sharp edges.
[0037] The sharp edges of the bent edge 616 can be taken care of, in the fourth stage, by a second bending of the bent edge 616 by using the bending technique of the subject technology using forging and/or side pushing, as described above with respect to
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[0044] The setup 1000B of
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[0046] The method 1100 includes process steps 1110, 1120 and 1130.
[0047] In the process step 1110, a workpiece is placed between a stage (e.g., 406 of
[0048] In the process step 1110, a workpiece (e.g., 200 of
[0049] In the process step 1120, a position of the workpiece is adjusted to place a burr (e.g., 404 of
[0050] In the process step 1130, the bending block is pushed against the workpiece to bend the burr to prevent damage to the adjacent non-metal part (e.g., 302 of
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[0052] The method 1200 includes process steps 1210, 1220 and 1230.
[0053] In the process step 1210, a plurality of irregular metal pieces (e.g., 612 of
[0054] In the process step 1220, a corner of a plate workpiece (e.g., 602 of
[0055] In the process step 1230, an irregular metal piece of the plurality of metal pieces is attached at the bent corner of the plate workpiece. An irregularity of the irregular metal piece matches the bent corner (see 612 and 616 of
[0056] An aspect of the subject technology is directed to a method of the subject technology which includes placing a workpiece between a bending block including a tooth and a stage of a bending tool. The method further includes adjusting a position of the workpiece to place a burr of the workpiece under the tooth of the bending block and pushing the bending block against the workpiece to bend the burr to prevent damage to an adjacent non-metal part.
[0057] In some aspects, the method further includes improving bending of the burr by using a side-forging technique.
[0058] In one or more aspects, the method further includes performing the side-forging technique by using a forting tool including a press-down part and a sliding part.
[0059] In some aspects, the pushing the press-down part causes the sliding part to press the bent burr to improve bending of the burr.
[0060] In one or more aspects, improving the bending of the burr is achieved by further pushing the burr toward a fixed support of the bending tool.
[0061] In some aspects, improving the bending of the burr is achieved by further pushing the burr toward a fixed support of the bending tool.
[0062] In some aspects, the burr comprises an edge of a slot in the workpiece, wherein the adjacent non-metal part comprises a flexible printed circuit (FPC).
[0063] In one or more aspects, the workpiece comprises a metal plate, wherein the metal plate is part of a virtual reality (VR) or a wearable consumer electronic device.
[0064] In some aspects, the tooth of the bending block includes a curvature having a radius that is dependent on a material and a thickness of the workpiece.
[0065] In one or more aspects, adjusting the position of the workpiece comprises moving the workpiece horizontally over the stage.
[0066] Another aspect of the disclosure is related to a method that includes manufacturing a plurality of irregular metal pieces. The method further includes bending a corner of a plate workpiece to accommodate mounting an adjacent part and attaching an irregular metal piece of the plurality of irregular metal pieces at the bent corner of the plate workpiece. An irregularity of the irregular metal piece matches the bent corner.
[0067] In some aspects, the irregularity of the irregular metal piece includes a cut off portion of a side of the irregular metal piece.
[0068] In one or more aspects, the plurality of irregular metal pieces comprise a plurality of nuts.
[0069] In some aspects, the plate workpiece comprises a metal plate used in a VR device or a wearable device.
[0070] In one or more aspects, the method further includes improving the bending of the corner of the plate workpiece by using a forging technique to further push in a burr of the bent corner.
[0071] In some aspects, the adjacent part comprises an FPC and using the forging technique prevents long-term damage to the FPC.
[0072] In one or more aspects, bending the corner of the plate workpiece comprises using a bending tool including a bending block having a tooth with a curvature.
[0073] In some aspects, a radius of the curvature of the tooth is dependent on a thickness and material of the plate workpiece.
[0074] Yet another aspect of the disclosure is related to an apparatus including a bending block including a tooth having a curvature configured to move toward a workpiece and a stage configured to support the workpiece. The bending block is configured to bend a burr of a slot of the workpiece to prevent long-term damage to a non-metal part passing through the slot, and a radius of the curvature of the tooth is dependent on a thickness and a material of the workpiece.
[0075] In some aspects, the workpiece comprises a metal plate used in a VR device or a wearable consumer electronic device.
[0076] In one or more aspects, the bending block is supported by a fixed support.
[0077] In some aspects, the bending block is configured to bend the burr by pushing the tooth against the burr.
[0078] In one or more aspects, the apparatus further comprises forging parts configured to replace the bending block to improve bending of the burr by further pushing the burr toward the fixed support.
[0079] In some aspects, the word exemplary is used herein to mean serving as an example, instance, or illustration. Any embodiment described herein as exemplary is not necessarily to be construed as preferred or advantageous over other embodiments. Phrases such as an aspect, the aspect, another aspect, some aspects, one or more aspects, an implementation, the implementation, another implementation, some implementations, one or more implementations, an embodiment, the embodiment, another embodiment, some embodiments, one or more embodiments, a configuration, the configuration, another configuration, some configurations, one or more configurations, the subject technology, the disclosure, the present disclosure, other variations thereof and alike are for convenience and do not imply that a disclosure relating to such phrase(s) is essential to the subject technology or that such disclosure applies to all configurations of the subject technology. A disclosure relating to such phrase(s) may apply to all configurations, or one or more configurations. A disclosure relating to such phrase(s) may provide one or more examples. A phrase such as an aspect or some aspects may refer to one or more aspects and vice versa, and this applies similarly to other foregoing phrases.
[0080] A reference to an element in the singular is not intended to mean one and only one unless specifically stated, but rather one or more. Pronouns in the masculine (e.g., his) include the feminine and neuter gender (e.g., her and its) and vice versa. The term some refers to one or more. Underlined and/or italicized headings and subheadings are used for convenience only, do not limit the subject technology, and are not referred to in connection with the interpretation of the description of the subject technology. Relational terms such as first and second and the like may be used to distinguish one entity or action from another without necessarily requiring or implying any actual such relationship or order between such entities or actions. All structural and functional equivalents to the elements of the various configurations described throughout this disclosure that are known or later come to be known to those of ordinary skill in the art are expressly incorporated herein by reference and intended to be encompassed by the subject technology. Moreover, nothing disclosed herein is intended to be dedicated to the public, regardless of whether such disclosure is explicitly recited in the above description. No clause element is to be construed under the provisions of 35 U.S. C. 112, sixth paragraph, unless the element is expressly recited using the phrase means for or, in the case of a method clause, the element is recited using the phrase step for.
[0081] While this specification contains many specifics, these should not be construed as limitations on the scope of what may be described, but rather as descriptions of particular implementations of the subject matter. Certain features that are described in this specification in the context of separate embodiments can also be implemented in combination in a single embodiment. Conversely, various features that are described in the context of a single embodiment can also be implemented in multiple embodiments separately or in any suitable sub-combination. Moreover, although features may be described above as acting in certain combinations and even initially described as such, one or more features from a described combination can in some cases be excised from the combination, and the described combination may be directed to a sub-combination or variation of a sub-combination.
[0082] The subject matter of this specification has been described in terms of particular aspects, but other aspects can be implemented and are within the scope of the following clauses. For example, while operations are depicted in the drawings in a particular order, this should not be understood as requiring that such operations be performed in the particular order shown or in sequential order, or that all illustrated operations be performed, to achieve desirable results. The actions recited in the clauses can be performed in a different order and still achieve desirable results. As one example, the processes depicted in the accompanying figures do not necessarily require the particular order shown, or sequential order, to achieve desirable results. In certain circumstances, multitasking and parallel processing may be advantageous. Moreover, the separation of various system components in the aspects described above should not be understood as requiring such separation in all aspects, and it should be understood that the described program components and systems can generally be integrated together in a single software product or packaged into multiple software products.
[0083] The title, background, brief description of the drawings, abstract, and drawings are hereby incorporated into the disclosure and are provided as illustrative examples of the disclosure, not as restrictive descriptions. It is submitted with the understanding that they will not be used to limit the scope or meaning of the clauses. In addition, in the detailed description, it can be seen that the description provides illustrative examples, and the various features are grouped together in various implementations for the purpose of streamlining the disclosure. The method of disclosure is not to be interpreted as reflecting an intention that the described subject matter requires more features than are expressly recited in each clause. Rather, as the clauses reflect, inventive subject matter lies in less than all features of a single disclosed configuration or operation. The clauses are hereby incorporated into the detailed description, with each clause standing on its own as a separately described subject matter.
[0084] Aspects of the subject matter described in this disclosure can be implemented to realize one or more of the following potential advantages. The described techniques may be implemented to support a range of benefits and significant advantages of the disclosed eye tracking system. It should be noted that the subject technology enables fabrication of a depth-sensing apparatus that is a fully solid-state device with small size, low power, and low cost.
[0085] As used herein, the phrase at least one of preceding a series of items, with the terms and or or to separate any of the items, modifies the list as a whole, rather than each member of the list (i.e., each item).
[0086] To the extent that the term include, have, or the like is used in the description or the claims, such term is intended to be inclusive in a manner similar to the term comprise as comprise is interpreted when employed as a transitional word in a claim.
[0087] A reference to an element in the singular is not intended to mean one and only one unless specifically stated, but rather one or more. All structural and functional equivalents to the elements of the various configurations described throughout this disclosure that are known or later come to be known to those of ordinary skill in the art are expressly incorporated herein by reference and intended to be encompassed by the subject technology. Moreover, nothing disclosed herein is intended to be dedicated to the public regardless of whether such disclosure is explicitly recited in the above description.
[0088] While this specification contains many specifics, these should not be construed as limitations on the scope of what may be claimed, but rather as descriptions of particular implementations of the subject matter. Certain features that are described in this specification in the context of separate embodiments can also be implemented in combination in a single embodiment. Conversely, various features that are described in the context of a single embodiment can also be implemented in multiple embodiments separately or in any suitable subcombination. Moreover, although features may be described above as acting in certain combinations and even initially claimed as such, one or more features from a claimed combination can in some cases be excised from the combination, and the claimed combination may be directed to a subcombination or variation of a subcombination.