Strapping machine including an edge-protector magazine having a telescopic rail assembly
11618599 · 2023-04-04
Assignee
Inventors
Cpc classification
B65B13/02
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65B13/18
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Various embodiments of the present disclosure provide a strapping machine including an edge-protector magazine having a telescopic rail assembly.
Claims
1. A strapping machine for positioning an edge protector on an edge of a load and for strapping the load, the strapping machine comprising: a packing table; two supports on opposing sides of the packing table; a press plate supported by and vertically movable relative to the supports, wherein the packing table, the supports, and the press plate define a strap chute; and an edge-protector magazine supported by the press plate, the edge-protector magazine comprising: a magazine frame defining a storage space sized to receive a stack of edge protectors; a telescopic rail assembly supported by the magazine frame and comprising a first outer telescopic rail and a first inner telescopic rail, wherein the first outer telescopic rail comprises a first outer guide rail and a first inner guide rail received in and movable relative to the first outer guide rail in a discharging direction and a retracting direction, and wherein the first inner telescopic rail comprises a first outer guide rail and a first inner guide rail received in and movable relative to the first outer guide rail in the discharging and retracting directions; a conveying unit mounted to the telescopic rail assembly and movable between a home position and a discharge position, wherein at least part of the conveying unit is below the storage space when in the home position and removed from the storage space when in the discharge position; and a drive operably connected to the telescopic rail assembly and configured to extend the telescopic rail assembly to move the conveying unit in the discharging direction from its home position to its discharge position and to retract the telescopic rail assembly to move the conveying unit in the retracting direction from its discharge position to its home position.
2. The strapping machine of claim 1, wherein the drive comprises a motor.
3. The strapping machine of claim 1, wherein the first outer guide rail of the first outer telescopic rail is fixed relative to the magazine frame, and wherein the first inner guide rail of the first outer telescopic rail is operably connected to the first inner telescopic rail such that the first inner telescopic rail moves with the first inner guide rail of the first outer telescopic rail in the discharging and retracting directions.
4. The strapping machine of claim 3, wherein the first inner guide rail of the first inner telescopic rail is operably connected to the conveying unit such that the conveying unit moves with the first inner guide rail of the first inner telescopic rail in the discharging and retracting directions.
5. The strapping machine of claim 4, wherein the drive is operably connected to the first inner guide rail of the first outer telescopic rail to cause the first inner guide rail to move relative to the magazine frame in the discharging and retracting directions, and wherein movement of the first inner guide rail of the first outer telescopic rail in the discharging and retracting directions causes the first inner guide rail of the first inner telescopic rail to move relative to the first outer telescopic rail in the discharging and retracting directions.
6. The strapping machine of claim 5, wherein the telescopic rail assembly further comprises first and second pulleys, a first belt connecting the first and second pulleys, and a first clamp fixedly attached to the first belt and operably connected to the first inner guide rail of the first outer telescopic rail and the first outer guide rail of the first inner telescopic rail, wherein the drive is operably connected to the first pulley to drive the first pulley in a first rotational direction to cause the first belt to move around the first and second pulleys in the first rotational direction such that the first clamp moves in the discharging direction, thereby causing the first inner guide rail of the first outer telescopic rail and the first outer guide rail of the first inner telescopic rail to move in the discharging direction, and wherein the drive is operably connected to the first pulley to drive the first pulley in a second rotational direction to cause the first belt to move around the first and second pulleys in the second rotational direction such that the first clamp moves in the retracting direction, thereby causing the first inner guide rail of the first outer telescopic rail and the first outer guide rail of the first inner telescopic rail to move in the retracting direction.
7. The strapping machine of claim 6, wherein the telescopic rail assembly further comprises third and fourth pulleys, a second belt connecting the first and second pulleys, a second clamp fixedly attached to the second belt and fixed relative to the magazine frame, and a third clamp fixedly attached to the second belt and operably connected to the first inner guide rail of the first inner telescopic rail, wherein movement of the first inner guide rail of the first outer telescopic rail and the first outer guide rail of the first inner telescopic rail in the discharging direction causes the second belt to move around the third and fourth pulleys in a third rotational direction such that the third clamp moves in the discharging direction, thereby causing the first inner guide rail of the first inner telescopic rail and the conveying unit to move in the discharging direction, wherein movement of the first inner guide rail of the first outer telescopic rail and the first outer guide rail of the first inner telescopic rail in the retracting direction causes the second belt to move around the third and fourth pulleys in a fourth rotational direction such that the third clamp moves in the retracting direction, thereby causing the first inner guide rail of the first inner telescopic rail and the conveying unit to move in the retracting direction.
8. The strapping machine of claim 7, wherein the first and fourth rotational directions are the same rotational direction, and wherein the second and third rotational directions are the same rotational direction.
9. The strapping machine of claim 7, wherein the telescopic rail assembly further comprises an assembly plate to which the first inner guide rail of the first outer telescopic rail, the first outer guide rail of the first inner telescopic rail, and the first clamp are fixedly mounted.
10. The strapping machine of claim 9, wherein the telescopic rail assembly further comprises an assembly bridging bracket to which the conveying unit, the third clamp, and the first inner guide rail of the first inner telescopic rail are fixedly mounted.
11. The strapping machine of claim 10, wherein the telescopic rail assembly further comprises: a second outer telescopic rail comprising a first outer guide rail and a first inner guide rail received in and movable relative to the first outer guide rail in the discharging and retracting directions; and a second inner telescopic rail comprising a first outer guide rail and a first inner guide rail received in and movable relative to the first outer guide rail in the discharging and retracting directions, wherein the first outer guide rail of the second outer telescopic rail is fixed relative to the magazine frame, wherein the first inner guide rail of the second outer telescopic rail and the first outer guide rail of the second inner telescopic rail are fixedly mounted to the assembly plate; wherein the first inner guide rail of the second inner telescopic rail is fixedly mounted to the assembly-bridging bracket.
12. The strapping machine of claim 1, further comprising a positioning unit supported by the press plate and configured to receive an edge protector from the conveying unit of the edge-protector magazine when the conveying unit is in its discharge position and to position the edge protector on the edge of the load.
13. The strapping machine of claim 1, further comprising a controller operably connected to the drive to control operation of the drive.
Description
BRIEF DESCRIPTION OF THE FIGURES
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DETAILED DESCRIPTION
(17)
(18) The packing table 11 includes multiple rotatably mounted rollers 16 on which a load 17 can be guided through the strapping machine 10.
(19) A strap chute (not labeled) extends along the vertical supports 12 and the press plate 13, as well as in the packing table 11. When extended, the bayonet forms the bottom of the strap chute instead of the packing table 11. For the load 17 to be strapped, the strap is drawn from the strap supply 15 and is introduced into the strap chute, which guides the strap around the load 17. The strap is retracted from the strap chute and onto the load, and then tensioned.
(20) As can be seen from
(21) The edge-protector magazine 18 with the magazine frame 24 thereof is shown in various external views in
(22)
(23) The assembly plate 20 defines a passage opening 22 sized and shaped in such a manner that a discharging unit can pass therethrough so as to move an edge protector 19 to the positioning unit below the press plate 13.
(24) The edge-protector magazine 18 includes four receptacle supports 23 that are rectangular in cross section. The receptacle supports 23 close to the press plate are illustrated in
(25) The receptacle supports 23 at the upper exposed ends thereof are provided with outwardly projecting guide lips 26. The guide lips 26 are configured to facilitate the insertion of edge protectors 19, in particular of edge protectors 19 that are placed on top of one another in the manner of a stack.
(26)
(27) The assembly plate 20 close to the press plate can also be seen, as well as frame walls 28 that extend rearward from the assembly plate 20 so as to be remote from the press plate. A rear wall 29 extends between the ends of the frame walls 28 that are remote from the press plate. The frame walls 28 in the end region thereof remote from the press plate configure a drive space 30 which lies behind the rear receptacle supports 23, in which drive space 30 a drive (not illustrated in more detail and yet to be described in more detail) operable to discharge edge protectors 19 can be disposed.
(28)
(29) The illustration in
(30)
(31) The outer pair of telescopic rails 40 by way of the outer guide rails 41A/41B thereof is in each case fastened to a bracket 34A/34B and mounted so as to be locationally fixed in relation to the magazine frame 24. To this end, screw connections 44 are used in this example embodiment. The inner guide rails 42A/42B are connected to one another by way of an assembly plate 45 fastened to assembly angle brackets 46A/46B. By virtue of this connection, the telescopic rails 40A and 40B, more specifically the inner guide rails 42A/42B thereof, in a deployment or retracting movement in principle move simultaneously and in the same direction.
(32) The telescopic rail assembly 25 furthermore comprises an inner pair of telescopic rails 50. The inner pair of telescopic rails 50 comprises second telescopic rails 50A and 50B that in turn comprise in each case an outer guide rail 51A and 51B, respectively, and an inner guide rail 52A and 52B. Here too, the inner guide rails 52A/52B are guided in the outer guide rails 51A/51B. In an intermediate space 53, visible in
(33) The outer guide rails 51A and 51B are fastened to the assembly angle brackets 46A and 46B of the outer telescopic rails 40A and 40B. The outer guide rails 51A and 51B thus move simultaneously with and in the same direction as the inner guide rails 42A and 42B of the outer telescopic rails 40A and 40B. Since the inner guide rails 52A and 52B of the second pair of telescopic rails 50 are mounted in the corresponding outer guide rails 41A and 41B, the inner guide rails 52A and 52B also conjointly perform the respective movement of the inner guide rails 42A and 42B of the outer pair of telescopic rails 40.
(34) The inner guide rails 52A and 52B are connected to one another by way of an assembly bridging bracket 54 such that a deployment or retracting movement of the inner guide rails 52A and 52B takes place simultaneously and in the same direction.
(35)
(36) The first belt clamp 63 is connected to the assembly plate 45 and, by way of the assembly angle brackets 46A and 46B, thus also to the first telescopic rails 40A and 40B of the outer pair of telescopic rails 40. More specifically, the coupling is to the inner guide rails 42A and 42B of the first pair of telescopic rails 40.
(37) A connection to the outer guide rails 51A and 51B of the second pair of telescopic rails 50 also exists by way of the assembly plate 45 and the assembly angle brackets 46A and 46B.
(38) When the previously mentioned motor rotatably drives the first belt pulley 60, the first drive belt 61 is set in motion. The movement of the first drive belt 61, by virtue of the coupling by way of the assembly plate 45 and the assembly angle brackets 46A and 46B, is consequently performed by the inner guide rails 42A and 42B of the outer pair of telescopic rails 40 as well as by the outer guide rails 51A and 51B of the inner pair of telescopic rails 50. The guide rails 42A and 42B, and 51A and 51B, can thus be deployed or retracted in this way.
(39) The assembly plate 45 supports a third belt pulley 70 rotatably mounted on a pulley axle 76. A second drive belt 71 guided to a fourth belt pulley 72 (not illustrated here) is placed about the third belt pulley.
(40) A second belt clamp 73, consisting of a third clamping jaw 74 and a fourth clamping jaw 75, is established on the second drive belt 71 and therefore conjointly performs the movement of the second drive belt 71.
(41) The second belt clamp 73 is fastened to the assembly bridging bracket 54. The assembly bridging bracket 54 is fastened to the inner guide rails 52A and 52B of the inner pair of telescopic rails 50. Consequently, the inner guide rails 52A and 52B perform each movement of the second drive belt 71 and can thus be deployed or retracted, respectively. The assembly bridging bracket 54 moreover serves for fastening the conveying member 31 configured as the receptacle plate 32.
(42)
(43) As can be seen from
(44) However, the first belt clamp 63, which is coupled to the assembly plate 45, prevents the first drive belt 61 moving in a completely revolving manner. Consequently, driving the first belt pulley 60 leads to a deployment movement of the inner guide rails 42A and 42B of the outer pair of telescopic rails 40 (not indicated in
(45) The second drive belt 71 is guided so as to revolve about the third belt pulley 70 and the fourth belt pulley 72.
(46) The fourth belt pulley 72 is fastened on a belt pulley support 77. The belt pulley support 77 is held by the inner guide rails 42A and 42B of the outer pair of telescopic rails 40, and is fastened to the inner guide rails 42A and 42B in a locationally fixed manner.
(47) The third belt pulley 70 as well as the fourth belt pulley 72 in terms of movement are thus coupled to the inner guide rails 42A and 42B and in a deployment movement of the outer pair of telescopic rails 40 are conjointly moved in the deployment direction S.
(48) A third belt clamp 78 is decisive in terms of the deployment movement of the inner guide rails 52A and 52B of the inner pair of telescopic rails 50. The third belt clamp 78 is constructed identically to the first belt clamp 63 and the second belt clamp 73, respectively, and is fixedly connected to the second drive belt 71. The third belt clamp 78 is fastened so as to be locationally fixed on a magazine frame 24. The third belt clamp 78 in a discharging direction S or in a retracting direction R counter to the discharging direction S therefore does not perform conjointly. In
(49) The telescopic rail assembly 25 illustrated in the figures and having been explained in detail in terms of construction and function serves for deploying the conveying member 31 from its home position and to move the conveying member 31 to a discharge position (in the deployment direction S), and to subsequently move the conveying member 31 from the discharge position back to its home position (the retracting movement R). This movement of the telescopic rail assembly 25 will now be explained with respect to
(50) To initiate a movement of the telescopic rail assembly 25 in the deployment direction S, the drive (not illustrated) moves the first belt pulley 60 in the counter-clockwise direction. The first drive belt 61 which is guided so as to revolve in the first belt pulley 60 and the second belt pulley 62 likewise moves in the counter-clockwise direction. The drive belt 61 imposes on the first belt clamp 63 a movement in the deployment direction S. The inner guide rails 42A and 42B of the outer pair of telescopic rails 40 that are coupled to the first belt clamp 63, as well as the outer guide rails 51A and 51B of the inner second pair of telescopic rails 50, are likewise conveyed in the deployment direction S.
(51) The inner guide rails 42A and 42B on the assembly plate 45 remote from the press plate support the third belt pulley 70, and on the belt pulley support 77 close to the press plate support the fourth belt pulley 72. The third belt pulley 70 and the fourth belt pulley 72 are moved in the discharging direction S conjointly with the inner guide rails 42A and 42B of the first pair of telescopic rails 40. This leads to a relocation of the second drive belt 71 which is guided so as to revolve about the third belt pulley 70 and the fourth belt pulley 72, the relocation being in relation to the initial position of the second drive belt 71 illustrated in
(52) The coupling in terms of movement between the inner pair of telescopic rails 50 and the outer pair of telescopic rails 40 can be used in an analogous manner for coupling a third pair of telescopic rails (not illustrated here) to the second pair of telescopic rails 50. An even further spacing between the home position and the discharge position could be breached in this way, without the length of the telescopic rail assembly 25 measured in the direction of movement S/R increasing.
(53) The movement of the conveying member 31 from its home position to its discharge position by way of the telescopic rail assembly 25 will now be described with respect to
(54) The conveying member 31 in
(55)
(56) For the deployment movement in the discharging direction S of the conveying member 31 to be initiated, the drive, in particular the motor (not illustrated), is put in operation and the first belt pulley 60, in a manner analogous to that described above in relation to
(57) The conveying member 31 is illustrated in various views in
(58) When the conveying member 31 is located in its discharge position, the positioning unit from a side that faces away from the detent web 84 approaches the conveying member 31. The gripping tool of the positioning unit acquires a region of the edge protector which by virtue of the clean cut 83 is exposed. The detent web 84 prevents that the edge protector 19 can be pushed off the receptacle face 81 by the gripping tool of the positioning unit.
(59) In this context, reference is to be made to
(60) The separating web 82 in terms of construction and function can be best explained with respect to
(61) The rear side of the separating web 82 that faces away from the press plate and points in the retracting direction R slopes in a wedge-shaped manner such that the oblique face 86 created on account thereof points upwards, thus in the direction of the edge protectors that are disposed in the manner of a stack in the storage space 27. The wedge-shaped design of the detent web 84 in a retracting movement in the retracting direction R of the conveying member ensures that the conveying member 31 is moved below the bottommost edge protector 19 that is disposed in the storage space 27 of the edge-protector magazine 18 such that precisely the bottommost edge protector 19 comes to bear on the receptacle face 81 when the conveying member 31 reaches its home position.
(62) As is demonstrated by the description of the exemplary embodiment of the invention, the telescopic rails 40/50 enable a compact conveying unit to be achieved which moves the conveying member 31 from a home position to a discharge position and back. The longer the distance between the home position and the discharge position to be overcome, the more telescopic rails 40/50 are to be used. The exemplary embodiment herein demonstrates how the telescopic rails 40/50 can be disposed so as to be coupled to one another below the storage space 27 within the magazine frame 24, without an installation space that exceeds the base area of the edge-protector magazine 18 having to be used.
(63) Apart from the minimizing of the installation space, it is a further substantial advantage that the use of telescopic rails 40/50 significantly minimizes the masses to be moved, and that the edge-protector magazine 18 consequently can be of a lighter construction.
(64) Finally, the use of telescopic rails enables a belt drive to be used. The belt drive when interacting with the minor masses enables the discharging and retracting movement to be accelerated and thus more strapping actions to be performed in a defined temporal period.
(65) Moreover, certain embodiments of the present disclosure use a motor, in particular a servomotor, as the drive. The servomotor has the substantial advantage that the sensors thereof detect the rotary position of the motor shaft, thus making precise controlling of the drive possible. Moreover, specific operating states and states of wear and tear of the telescopic rail assembly 25 can be detected by way of the electronic closed-loop control system of the servomotor. Load peaks, detectable by way of voltage peaks or current peaks, indicate briefly increased resistances to movement when deploying or retracting the telescopic rails 40/50, for example. The increased resistances to movement may indicate wear and tear of bearings, drive belts 61/71, or belt pulleys 60/62/70/72. In conjunction with suitable communication modules, such measured values can be transmitted to a position within the organization which is responsible for maintenance. The responsible position in the context of regular machine maintenance or preventive machine maintenance can then replace defective parts in a timely manner ahead of machine breakdowns such that machine downtime and thus losses are avoided.
LIST OF REFERENCE SIGNS
(66) 10 Strapping machine 11 Packing table 12 Vertical support 13 Press plate 14 Protective housing 15 Strap supply 16 Roller 17 Load 18 Edge-protector magazine 19 Edge protector 20 Assembly plate 21 Bores 22 Passage opening 23 Receptacle supports 24 Magazine frame 25 Telescopic rail assembly 26 Guide lip 27 Storage space 28 Frame walls 29 Rear wall 30 Drive space 31 Conveying member 32 Receptacle plate 33 Drive mount 34A Bracket 34B Bracket 40 Outer pair of telescopic rails 40A First telescopic rail 40B First telescopic rail 41A Outer guide rail 41B Outer guide rail 42A Inner guide rail 42B Inner guide rail 43 Intermediate space 44 Screw connection 45 Assembly plate 46A Assembly angle bracket 46B Assembly angle bracket 50 Inner pair of telescopic rails 50A Second telescopic rail 50B Second telescopic rail 51A Outer guide rail 51B Outer guide rail 52A Inner guide rail 52B Inner guide rail 53 Intermediate space 54 Assembly bridging bracket 60 First belt pulley 61 First drive belt 62 Second belt pulley 63 First belt clamp 64 First clamping jaw 65 Second clamping jaw 66 Pulley axle 70 Third belt pulley 71 Second drive belt 72 Fourth belt pulley 73 Second clamping jaw 74 Third clamping jaw 75 Fourth clamping jaw 76 Pulley axle 77 Belt pulley support 78 Third clamping jaw 80 Base plate 81 Receptacle face 82 Separating web 83 Clean cut 84 Detent web 85 Conveying edge 86 Oblique face S Discharging direction R Retracting direction L Distance