SAMPLE INSERTING DEVICE, SAMPLE INSERTING SYSTEM, PARTICLE SIZE DISTRIBUTION MEASUREMENT SYSTEM, AND SAMPLE INSERTING METHOD
20260086012 ยท 2026-03-26
Inventors
Cpc classification
G01N2015/0019
PHYSICS
International classification
Abstract
An embodiment of the present invention reliably inserts a powder sample into a sample introduction unit of a particle size distribution measurement device while automating the insertion of the powder sample, and includes: a movement mechanism that moves a holding tube capable of holding a powder sample in a tip opening portion between a collection position at which the tip opening portion is inserted into the powder sample in a sample container to collect the powder sample and an insertion position at which the powder sample is inserted into a sample introduction unit; and an extrusion mechanism that extrudes the powder sample held in the tip opening portion to outside from the tip opening portion in a state where the holding tube is at the insertion position.
Claims
1. A sample inserting device configured to collect a powder sample from a sample container storing the powder sample and insert the collected powder sample into a sample introduction unit of a particle size distribution measurement device, the sample inserting device comprising: a movement mechanism configured to move a holding tube capable of holding the powder sample in a tip opening portion between a collection position at which the tip opening portion is inserted into the powder sample in the sample container to collect the powder sample and an insertion position at which the powder sample is inserted into the sample introduction unit; and an extrusion mechanism configured to extrude the powder sample held in the tip opening portion to outside from the tip opening portion in a state where the holding tube is at the insertion position.
2. The sample inserting device according to claim 1, further comprising a transmitted light information reception unit configured to receive, from the particle size distribution measurement device, transmitted light information related to transmitted light of sample liquid containing the powder sample inserted into the sample introduction unit, wherein the sample inserting device repeats a collection operation and an insertion operation of the powder sample until the transmitted light information received by the transmitted light information reception unit satisfies a predetermined condition.
3. The sample inserting device according to claim 1, wherein the extrusion mechanism extrudes the powder sample held in the tip opening portion to outside from the tip opening portion by supplying gas to the holding tube and discharging gas from the tip opening portion.
4. The sample inserting device according to claim 1, wherein the movement mechanism is able to change the collection position in the sample container.
5. The sample inserting device according to claim 1, wherein the movement mechanism stirs the powder sample in the sample container with the holding tube.
6. The sample inserting device according to claim 1, further comprising a vibration unit configured to vibrate the sample container.
7. The sample inserting device according to claim 1, wherein the movement mechanism moves the holding tube between the collection position and the insertion position by moving the holding body to which the holding tube is detachably attached.
8. The sample inserting device according to claim 7, comprising a holding tube installation portion configured to install a plurality of types of holding tubes corresponding to respective types of powder samples, wherein the movement mechanism moves the holding body to the holding tube installation portion to attach the holding tube corresponding to the type of the powder sample to the holding body.
9. The sample inserting device according to claim 1, further comprising a water level information reception unit configured to receive water level information of water serving as a solvent for the powder sample in the sample introduction unit, wherein the movement mechanism adjusts the insertion position on a basis of the water level information.
10. A sample inserting system comprising: a sample inserting device according to claim 1; and a housing configured to accommodate at least a part of the particle size distribution measurement device including the sample inserting device and the sample introduction unit.
11. A particle size distribution measurement system comprising: a particle size distribution measurement device; and a sample inserting device according to claim 1.
12. A sample inserting method of collecting a powder sample from a sample container storing the powder sample and inserting the collected powder sample into a sample introduction unit of a particle size distribution measurement device, the sample inserting method comprising: a collection step of inserting the tip opening portion into the powder sample in the sample container to collect the powder sample using a holding tube capable of holding the powder sample in the tip opening portion; and an insertion step of moving the holding tube holding the powder sample to the sample introduction unit and inserting the powder sample held by the holding tube into the sample introduction unit.
13. The sample inserting method according to claim 12, comprising: acquiring transmitted light information related to transmitted light of sample liquid containing the powder sample inserted into the sample introduction unit from the particle size distribution measurement device; and repeating the collection step and the insertion step until the transmitted light information satisfies a predetermined condition.
Description
BRIEF DESCRIPTION OF DRAWINGS
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[0033]
[0034]
[0035]
[0036]
[0037]
[0038]
[0039]
DESCRIPTION OF EMBODIMENTS
[0040] Hereinafter, an embodiment of a particle size distribution measurement system using a sample inserting device according to the present invention will be described with reference to the drawings.
[0041] Note that any of the drawings described below is schematically illustrated by being omitted or exaggerated as appropriate for easy understanding. The same components are denoted by the same reference signs, and the description thereof will be omitted as appropriate.
[0042] As illustrated in
Particle Size Distribution Measurement Device 2
[0043] As illustrated in
[0044] The sample introduction unit 21 is provided on the circulation flow path 22, and has a sample introduction port 21a open to the upper part. In addition, the sample introduction unit 21 is provided with a storage portion 21b in which water serving as a solvent for the powder sample S is stored. The sample introduction port 21a is formed above the storage portion 21b. That is, when the powder sample S is inserted from the sample introduction port 21a, the powder sample S is dispersed in the water stored in the storage portion 21b.
[0045] The circulation flow path 22 is provided with a circulation pump 22a. The sample liquid is circulated through the circulation flow path 22 via the storage portion 21b of the sample introduction unit 21 by the circulation pump 22a.
[0046] The particle size distribution measurement unit 23 includes a flow-type measurement cell 23a provided in the circulation flow path 22, a laser light source 23b that irradiates the measurement cell 23a with laser light, a transmitted light detector 23c that detects transmitted light having transmitted through the measurement cell 23a, a scattered light detector 23d that detects scattered light scattered in the measurement cell 23a, and a signal processor 23e that measures a particle size distribution of the powder sample S on the basis of light intensity signals obtained by the light detectors 23c and 23d. Note that the signal processor 23e also controls the overall operation of the particle size distribution measurement device 2.
Sample Inserting Device 3
[0047] As illustrated in
[0048] Specifically, as illustrated in
[0049] The holding tube 41 can collect the powder sample S by holding the powder sample S in a tip opening portion 41x. Specifically, the holding tube 41 has the tip opening portion 41x whose diameter decreases toward the distal end, and is, for example, a disposable pipette tip in the present embodiment. The holding tube 41 is detachably attached to a holding body 42.
[0050] The movement mechanism 31 moves the holding tube 41 by moving the holding body 42 to which the holding tube 41 is attached. Specifically, the movement mechanism 31 includes, for example, a manipulator robot having three or more axes. Then, the movement mechanism 31 moves the holding tube 41 between a collection position P at which the tip opening portion 41x is inserted into the powder sample S in the sample container 10 to collect the powder sample S and an insertion position Q at which the powder sample S is inserted into the sample introduction unit 21. The movement mechanism 31 is controlled by a movement control unit 33a of the control unit 33 to perform the above operation.
[0051] Here, as illustrated in
[0052] In addition, the insertion position Q may be any position as long as the powder sample S can be inserted into the storage portion 21b of the sample introduction unit 21. For example, the insertion position Q may be a position where the tip opening portion 41x is above the sample introduction port 21a of the sample introduction unit 21, or a position where the tip opening portion 41x is inserted into the inside the sample introduction unit 21 from the sample introduction port 21a. However, the insertion position Q is a position where the tip opening portion 41x of the holding tube 41 is not in contact with the solvent in the storage portion 21b (see
[0053] In addition, the movement mechanism 31 has a function of removing the holding tube 41 attached to the holding body 42 and attaching a new holding tube 41. Specifically, the movement mechanism 31 removes the holding tube 41 attached to the holding body 42 at a disposal portion (not illustrated) for disposing of a used holding tube 41, and attaches an unused holding tube 41 to the holding body 42 at a holding tube installation portion 34 (see
[0054] For example, in a case where the attachment and detachment mechanism of the holding tube 41 to and from the holding body 42 is a button type or a lever type, the movement mechanism 31 has an operation portion for operating a button or a lever, and the holding tube 41 can be attached and detached. In addition, in a case where the attachment and detachment mechanism of the holding tube 41 to and from the holding body 42 has a fitting structure using elastic deformation, the movement mechanism 31 can attach and detach by applying physical contact the used holding tube 41 to remove the used holding tube and fitting the unused holding tube 41 into the holding body 42.
[0055] In the present embodiment, a plurality of types of holding tubes 41 corresponding to the types of the powder samples S can be installed in the holding tube installation portion 34. Then, the movement mechanism 31 can select the holding tube 41 corresponding to the type of the powder sample S in the sample container 10 from the holding tube installation portion 34 and attach the holding tube to the holding body 42.
[0056] Here, each sample container 10 is provided with an identifier (not illustrated) for identifying the type of the stored powder sample S. Examples of the identifier include an IC chip, a barcode, a QR code, and the like. Then, an identifier of each sample container 10 is read by an identifier reading unit 5 (see
[0057] The extrusion mechanism 32 extrudes the powder sample S held in the tip opening portion 41x to the outside from the tip opening portion 41x in a state where the holding tube 41 is at the insertion position Q. Specifically, the extrusion mechanism 32 supplies gas to the holding tube 41 to discharge the gas from the tip opening portion 41x, thereby extruding the powder sample S held in the tip opening portion 41x to the outside from the tip opening portion 41x. The extrusion mechanism 32 is controlled by an extrusion control unit 33b of the control unit 33 to perform the above operation.
[0058] As illustrated in
[0059] In addition, as illustrated in
[0060] In addition, as illustrated in
Operation of Particle Size Distribution Measurement System 100
[0061] Next, an operation of the particle size distribution measurement system 100 will be described with reference to
[0062] First, a user opens the sample setting door 62 of the housing 6 and install the sample container 10 to be measured in the container installation portion 35. After the sample container 10 is installed, the sample setting door 62 is closed (see
[0063] Then, when the automatic insertion of the powder sample S by the sample inserting device 3 is started, as illustrated in
[0064] Thereafter, as illustrated in
[0065] Next, as illustrated in
[0066] Here, as illustrated in
[0067] When the transmitted light information satisfies the predetermined condition, the sample inserting device 3 stops the collection operation (collection step) and the insertion operation (insertion step) of the powder sample S. In addition, the particle size distribution measurement device 2 starts the particle size distribution measurement of the introduced powder sample S. The particle size distribution measurement result can be transmitted from the signal processor 23e to a user terminal.
[0068] On the other hand, the movement mechanism 31 of the sample inserting device 3 discards the used holding tube 41 from the holding body 42 to a disposal portion (not illustrated) and returns the holding body 42 to a predetermined installation place (see
[0069] As described above, a series of operations from insertion of the powder sample S collected from one sample container 10 to the particle size distribution measurement is completed. In a case where a plurality of the sample containers 10 is continuously measured, the above series of operations is continuously performed for each sample container 10. Note that when the plurality of sample containers 10 is continuously measured, the holding tube 41 is replaced for each measurement of the sample container 10.
Effects of Present Embodiment
[0070] According to the particle size distribution measurement system 100 of the present embodiment configured as described above, since the holding tube 41 capable of holding the powder sample S in the tip opening portion 41x is moved between the collection position P and the insertion position Q by the movement mechanism 31, the powder sample S can be automatically inserted from the sample container 10 to the sample introduction unit 21. Here, at the collection position P, the tip opening portion 41x of the holding tube 41 is inserted into the powder sample S in the sample container 10, and the powder sample S enters the tip opening portion 41x, whereby the powder sample S is held in the tip opening portion 41x. That is, even in a case it is necessary to collect a small amount (for example, 1 to 10 mg) of powder sample, it is possible to reliably collect the powder sample S only by inserting the tip opening portion 41x of the holding tube 41 into the powder sample S. In addition, since the powder sample S held in the tip opening portion 41x of the holding tube 41 is extruded to the outside from the tip opening portion 41x by the extrusion mechanism 32 at the insertion position Q, the powder sample S held in the tip opening portion 41x of the holding tube 41 can be reliably inserted into the sample introduction unit 21.
Other Embodiments
[0071] For example, as illustrated in
[0072] In addition, as illustrated in
[0073] Furthermore, as illustrated in
[0074] In addition, as illustrated in
[0075] The extrusion mechanism 32 of the above embodiment is configured to extrude the powder sample S with gas such as air, but may be configured to extrude the powder sample S with water serving as a solvent, or may be configured to extrude the powder sample S with an extrusion member provided movably inside the holding tube 41.
[0076] Furthermore, as illustrated in
[0077] Specifically, the removal mechanism 8 includes a gas supply path 81 formed inside the holding body 42 and a gas supply source 82 that supplies gas to the gas supply path 81. The gas supply path 81 opens to the outside of the attached holding tube 41 in the holding body 42.
[0078] Then, the removal operation by the removal mechanism 8 is performed after the collection step of the above embodiment in a state where the tip opening portion 41x of the holding tube 41 is pulled up from the powder sample S in the sample container 10 (removal step). Thereafter, the insertion step is performed in the same manner as in the above embodiment. With this configuration, it is possible to prevent the powder sample S adhering to the outer peripheral surface of the holding tube 41 from falling while the holding tube 41 moves from the collection position P to the insertion position Q. As a result, the portion or the member that does not like dirt, such as the sample container 10 and the holding tube installation portion 34, which are not to be collected, are prevented from being contaminated by the powder sample S falling from the holding tube 41.
[0079] In the above embodiment, the identifier of the sample container 10 is read by the identifier reading unit to acquire information such as the type of the powder sample, but the user may input the sample information to the particle size distribution measurement device 2 or the sample inserting device 3 without providing the identifier in the sample container 10.
[0080] In the above embodiment, the movement mechanism 31 grips and moves the holding body 42, but the holding body 42 may be detachably provided in the movement mechanism 31.
[0081] The sample inserting device 3 of the present invention can be used in combination with various particle size distribution measurement devices 2. Specifically, by disposing the sample introduction unit 21 of the particle size distribution measurement device 2 within the movable range of the movement mechanism 31 of the sample inserting device 3, the sample inserting device 3 can be used in combination with various particle size distribution measurement devices 2.
[0082] In addition, various modifications and combinations of the embodiments may be made without departing from the gist of the present invention.
INDUSTRIAL APPLICABILITY
[0083] According to the present invention, it is possible to reliably insert the powder sample into the sample introduction unit of the particle size distribution measurement device while automating the insertion of the powder sample.
REFERENCE SIGNS LIST
[0084] 100 particle size distribution measurement system [0085] 10 sample container [0086] S powder sample [0087] 2 particle size distribution measurement device [0088] 21 sample introduction unit [0089] 3 sample inserting device [0090] P collection position [0091] Q insertion position [0092] 31 movement mechanism [0093] 32 extrusion mechanism [0094] 33 control unit [0095] 33a movement control unit [0096] 33b extrusion control unit [0097] 33c identifier information reception unit [0098] 33d transmitted light information reception unit [0099] 33e water level information reception unit [0100] 34 holding tube installation portion [0101] 35 container installation portion [0102] 41x tip opening portion [0103] 41 holding tube [0104] 42 holding body [0105] 5 identifier reading unit [0106] 6 housing