HALF PIPE DISRUPTER
20260085908 ยท 2026-03-26
Inventors
Cpc classification
F41B9/0046
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F42B3/08
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F42B1/032
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F41B9/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F42B1/028
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F42B1/032
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
Provided herein are mass focusing shaped charges and related methods useful for disrupting targets in either underwater or on land. The mass focusing shaped charges comprise an explosives shell having an explosives shell surface, wherein at least a portion is curved and defines an inner volume configured to contain an inner volume of fluid or a metal liner. A distal body is comprising a SMART material is positioned between the inner volume of fluid and a to-be-disrupted target. A conformable layer of explosives conforms to at least a portion of a surface of the explosives shell, the conformable layer of explosives configured for explosive initiation by a detonator. Upon explosive initiation the inner volume of fluid or metal liner is forcefully ejected to form a fluid or metal jet in a direction through the distal body and toward the target.
Claims
1.-26. (canceled)
27. A mass focusing shaped charge for disrupting a target comprising: an explosives shell having: an explosives shell surface having an inside surface and an outside surface; one or more symmetry planes; an inner volume defined by the explosives shell inside surface configured to contain an inner volume of fluid; a distal opening; a distal body connected to the explosives shell distal opening to close the inner volume and contain the inner volume of fluid wherein the distal body is positioned between the inner volume of fluid and the target; a SMART tamp comprising: a SMART tamp inside surface and a SMART tamp outside surface; wherein the SMART tamp inside surface conforms to the outside surface of the explosives shell; a conformable layer of explosives that conforms to at least a portion of the explosives shell surface, the conformable layer of explosives configured for explosive initiation by a detonator; wherein upon explosive initiation the inner volume of fluid is configured to implode and form a fluid jet that is forced in a direction through the distal body toward the target.
28. The mass focusing shaped charge of claim 27, further comprising a sealable container operably connected to the explosives shell, the sealable container having a surface shape that aligns with the conformable layer of explosives; wherein the sealable container is filled with the inner volume of fluid that is positioned in the explosives shell inner volume.
29. The mass focusing shaped charge of claim 28 wherein the sealable container distal surface is the distal body.
30. The mass focusing shaped charge of claim 27, wherein the distal body comprises a SMART material.
31. The mass focusing shaped charge of claim 27, wherein the explosives shell sectioned surface profile is defined by a geometric equation that is selected from the group consisting of: a semicircle; a parabola; two equal length line segments that connect with an angle at the connection point; a line; and any combination thereof.
32. The mass focusing shaped charge of claim 27 wherein the distal body is a SMART material and is selected from the group consisting of: rigid polyurethane, a vinyl closed cell foam, a polyvinylchloride foam, and a structural foam.
33. The mass focusing shaped charge of claim 27, wherein the distal body is a SMART material and is formed into: a cuboid geometry; or has a proximal surface with a profile corresponding to an arc, paraboloid, or pyramidal geometry.
34. The mass focusing shaped charge of claim 27, wherein the SMART tamp is selected from the group consisting of: polyvinylchloride, plastic, synthetic rubber, and natural rubber.
35. The mass focusing shaped charge of claim 27, wherein the explosives shell is formed of a structure that is flexible, curved, or bent to provide an adjustable curvature by a changeable radius of curvature.
36. The mass focusing shaped charge of claim 27, wherein the distal body is a SMART material comprises a plurality of SMART layers, including a distal-most layer that is a jet clipper and at least one layer that is not a jet clipper.
37. The mass focusing shaped charge of claim 27, further comprising a coupler connected to an outer surface of the explosives shell to connect to another mass focusing shaped charge in an end-to-end configuration.
38. The mass focusing shaped charge of claim 27, further comprising a connector to connect the mass focusing shaped charge to the target, wherein the connector is selected from the group consisting of: a magnet; an adhesive; a flexible tripod; a strap; and any combination thereof.
39. The mass focusing shaped charge of claim 27, further comprising a container having a container volume to contain the mass focusing shaped charge and a fluid body contained by the container surrounds the explosives shell, wherein the container has a seal to contain the fluid body in the container volume, wherein the seal is optionally a threadable lid or a snap-on lid.
40. The mass focusing shaped charge of claim 27, further comprising a firing train comprising a single detonator operably connected to the conformable layer of explosives, wherein the firing train is configured to provide a single point or multi-point explosive initiation of the conformable layer of explosives comprising one or more sheet explosives strips.
41. The mass focusing shaped charge of claim 27, further comprising: a firing train structure seated on top of the SMART tamp, wherein the firing train structure is operably connected to a sheet explosives that form the firing train; the firing train structure, SMART tamp, and explosive shell have at least one coconcentric priming channel positioned therein; the at least one coconcentric priming channel is filled with explosives to explosively connect the firing train to the conformable layer of explosives operably connected to the explosive shell inside surface, wherein the detonation of the firing train is propagated through the firing train structure, SMART tamp and explosive shell only at the location of the explosive filled priming channels to the conformable layer of explosives attached to the inner surface of the explosives shell.
42. The mass focusing shaped charge of claim 27, wherein the target is a land-based target with air positioned between the mass focusing shaped charge and the target, wherein: the distal body is formed from a portion of a container that surrounds and contains the explosives shell and fluid body; the SMART material is positioned on an outer facing surface of the container and between the explosives shell and the target.
43. The mass focusing shaped charge of claim 28, wherein the explosives shell is formed of a structure selected from the group consisting of: plastic, steel, copper, aluminum, and brass, wherein the conformable layer of explosives comprises: an outer explosives layer operably connected to the outer surface of the explosives shell; and an inner explosives layer operably connected to the inner surface of the explosives shell; wherein the explosives shell and the conformable layer of explosives together form a composite structure to counteract an explosive ejection of the shell.
44. A mass focusing shaped charge for disrupting a target comprising: an explosives shell formed of a structure comprising: plastic, polyvinylchloride, steel, copper, aluminum, or brass having: an explosives shell surface having: an inside surface; and an outside surface; one or more symmetry planes; a SMART tamp supported by the explosives shell; an outside surface; a conformable layer of explosives that conforms to at least a portion of the inside surface of the explosives shell, the conformable layer of explosives configured for explosive initiation by a detonator; a metal liner supported by the conformable layer of explosives and positioned so that the conformable layer of explosives is sandwiched between the metal liner and the explosives shell; an inner volume defined by the explosives shell inside surface; an optional SMART material distal body supported by the metal liner, wherein the optional SMART material distal body occupies the inner volume of the explosives shell; wherein upon explosive initiation the metal liner is crushed and plastically flows as a jet.
45. The mass focusing shaped charge of claim 44, wherein the conformable layer of explosives comprises: an outer explosives layer operably connected to the outer surface of the explosives shell; and an inner explosives layer operably connected to the inner surface of the explosives shell; wherein the detonation of the explosives counteracts an explosive ejection of the shell.
46. A mass focusing shaped charge for disrupting a target comprising: an explosives shell comprising: a SMART material: an explosives shell surface having an inside surface and an outside surface; one or more symmetry planes; an inner volume defined by the explosives shell inside surface configured to contain an inner volume of fluid; a distal opening; a distal body connected to the explosives shell distal opening to close the inner volume and contain the inner volume of fluid, wherein the distal body is positioned between the inner volume and the target; a conformable layer of explosives that conforms to at least a portion of the explosives shell surface, the conformable layer of explosives configured for explosive initiation by a detonator; wherein upon explosive initiation the explosive shell SMART material is a tamp configured to amplify shockwaves and increase a duration of loading on the inner volume of fluid, the inner volume of fluid configured to implode and form a fluid jet that is forced in a direction through the distal body toward the target.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
[0067] The terms IED hazardous device, bomb, and ordnance are used interchangeably herein and are more generally referred herein as a target.
[0068] SMART refers to a surface material attenuation of rarefaction shock waves material, including those materials described in US Pat. Pub. No. 2024/0068767, which is specifically incorporated by reference herein. In particular, a SMART material is an attenuating body configured to impact reflected shock waves that are otherwise propagated in the contained liquid and interact with liquid/wall interfaces. One example of a SMART material is a foam. Foam refers to a material that is formed by trapping pockets of gas in a liquid or a solid. A solid foam can be closed-cell or open-cell, depending on whether the pockets are completely surrounded by the solid material. In an open-cell foam, gas pockets connect to each other, including via pores. In a closed-cell, gas pockets are not connected to each other. The foam is polydisperse and is characterized as not uniform and stochastic. Foams efficiently attenuate shockwaves because of the heterogeneous structure in combination with low bulk density. In this manner, pressure waves are broken up and dispersed, thereby providing good shock tamping. Depending on the application of interest, which influences the desired liquid jet characteristics, the foam can be made from any of a range of materials, such as plastic, rubber (natural or synthetic), aluminum or other metals. For example, blasting cap protectors are made from aluminum foam because an aluminum foam absorbs the shock. The attenuating body may also be an aerogel. Aerogel refers to a synthetic porous material derived from a gel, where the liquid component has been replaced with a gas without significant collapse of the gel structure. Exemplary aerogels include, but are not limited to, solid smoke, solid air, solid cloud, blue smoke, silica aerogels, carbon aerogels, polymer-based aerogels, metal-oxide aerogels, and the like.
[0069] Bomb technicians and EOD technicians responding to an item suspected to be a bomb or confirmed IED may have to dive and conduct a render safe procedure below the water line. Water environments can be waterways such as seaways, harbors, ports, canals, or channels. Examples of freshwater or brackish environments are ponds, creeks, flooded quarries, and lakes. Larger bodies of water composed of saltwater are seas and oceans. Depths can range from near surface to 200 feet below. However, depths for bomb squad or EOD response are typically within 50 feet of the surface. A potentially hazardous object may be attached to or be positioned in close proximity to a pier, a bridge, a culvert, a boat or ship, or a submerged pipeline or power-line. Limpets and floating mines may have anti-disturbance, anti-intrusion, or anti-removal mechanisms that will trigger them to function. Mines can also have proximity sensing mechanisms such as metal detection, pressure wave, or contact action. Furthermore, IEDs that are in a water environment may also be time or command initiated.
[0070] The HPD gets its name from the embodiment that uses a hemicylindrical shaped shell for the explosives former. Construction is low cost because plumbing lines made from plastic PVC pipe, copper, brass, or steel pipe can be easily bisected forming two hemicylindrical surfaces. Any commercially available round-tube, plumbing pipes, and sewer pipes can be cut to form the hemicylindrical shape explosives shell (
[0071] Curved embodiments can be made from bent pipe fittings such as elbows with bends ranging from 22.5, 45, 60, 90, and 120. Flexible piping such as those used in drainage systems provide a continuum of radial curvatures and corrugated piping will retain the curvature set by the user and can be adjusted in the field during an active operation. For IEDs and ordnance having curve profiled bomb casings or cylindrical sections, the bomb technician can use a flexible or rigid HPD to match the curvature. For example,
[0072] An explosives shell curved section profile is preferably a hemicylindrical shape because this shape is the most efficient geometry for mass focusing disruption. This is because a hemicylinder requires the minimum amount of sheet explosive for a given volume of material that is being explosively driven. The explosive gases shock and implode fillers such as water, semi-solids, fine granular material, or HEET fluids to form high velocity jets as based on the calculated ratio of volumes using different profiled explosives shells of the same area. A very common shape is a wedge/chevron shape that forms a triangular prism volume. Mathematically, the apex angle required to create the maximum volume is 90. The closed volume defined by a hemicylindrical surface with the same surface area as the triangular prism is 1.27 times larger. This means that for a given amount of explosives the hemicylinder explosives will drive a jet with approximately 27% more mass. The other advantage of this hemicylindrical shape is the higher generated pressures due to the mach stem effect and the focusing of shocks to a center line that is equidistant radially. This line is in the bisecting plane and so a relatively narrow blade shaped jet forms.
[0073] The HPD is characterized as a linear shaped charge and can be scaled translationally, geometrically, or scaled by using a hybrid of the two scaling methods. Linear shaped charges form jets that are preferably the dimension of the charge in the symmetry axis direction. In addition, thickness/mass of sheet explosives are adjusted to modulate the jet tip velocity and jet stretch rate. Penetration is directly proportional to the length of the jet measured from jet tip to rear. Controlling penetration is important in a maritime environment. A beneath the surface (BTS) render safe procedure should effectively disrupt the bomb and cause minimal dispersal of components and controlled penetration depth to prevent significant damage to adjacent infrastructure or a boat/ship. It is impossible to confirm a bomb was neutralized if the explosives and fuze are lost underwater. The HPD is configured to minimize cavitation. Displacing large volumes of material inside the IED would cause it to violently rupture and expel its contents. In contrast, most other commercially available mass focusing disrupters cause considerable cavitation.
[0074] The HPD provided herein is configured so that the height dimension can be independently changed without changing the jet characteristics. If desired, the jet will perforate the IED from end-to-end. Another advantage of the instant HPDs are that they are scalable in height to whatever height is required. For example, a typical minimum height may be 4. The HPD can be readily configured to achieve, for example, an 11 in height, to cut a 50-caliber ammo can bomb completely along its long axis. Or, the HPD can be configured to generate a 35.5 in height jet to cut a 55 gallon drum skin completely along its long axis. A cut equal to the bomb's long axis dimension increases the probability that the jet disrupts the bomb's fuzing system and separates the firing train. By scaling the height of the tool without changing other parameters, the depth of penetration is fixed. HPDs can be cut to a specified height, or one embodiment is telescoping such that an HPD can be stretched from between 4 and 8, or 8 to 16, or any long axis dimension. Another simple solution to translationally extend the HPD to match a larger target is to use a coupler, such as connector 90 to lock two HPDs 1 together in an adjacent configuration (
[0075] Alternatively, the cut height can be fixed and the depth of penetration adjusted. There are several ways this can be accomplished. One method is by geometrically scaling all dimensions but the height of the explosives shell. The benefit of this method is the velocity profile of the jet does not change and so the impact pressures remain the same. IEDs generally have impact sensitive explosives inside them and the impact pressures that shock the IED's main charge are proportional to the jet velocity squared. Geometric scaling also increases the barrier limit thickness, which means if a two-inch radius HPD disrupter can cut through 20-gauge steel and three-inch radius disrupter can cut through 18-gauge steel, and a four-inch radius disrupter can cut through 16-gauge steel without increasing the jet tip velocity. A second method to increase the barrier limit thickness is by increasing the sheet explosives mass/unit area or changing from a PETN-based sheet explosives to an RDX-based sheet explosives; the former has a 63% by weight explosives content and the latter has a 92% by weight explosives content. Furthermore, RDX has a higher specific energy than PETN.
[0076] Using a curved or bent HPD can focus shocks and pressure toward the center is another method to increase penetration. The result is a jet that focuses inward and, because the same mass of water is accelerated, the jet narrows in height but extends in length. Penetration is directly proportional to jet length. In addition to increasing penetration, there are other beneficial aspects of bent and curved HPDs. An issue with center priming an HPD is that the explosive pressure increases with distance from the center as the detonation wave moves towards both ends of the charge. There is a distance to run before the detonation reaches steady state. The detonation velocity grows. In addition, the pressure builds and self-confines behind the propagating wave thus increasing it. As described, using a SMART material at the distal end (e.g., front) of the inner volume of fluid (water slug), reduces this effect and helps the water to bunch which results in a more uniform velocity in the linear jet tip. We observe in CTH hydrocode that without the use of a SMART material, the center of the linear jet has a slower velocity than the jet zone nearer the ends of the linear jet front. Similar to light waves, there is a refractive effect between the detonation wave and the shock wave in the fluid. The refractive behavior is similar to what is described in Snell's law which dictates light bending when passing from one media to the next. The shock wave will be at a relative angle to the detonation wave. The sine of the angle is equal to the ratio of the velocities. The fluid will move in the direction of the shock wave. The result is the water isn't pushed normal to the long axis of the charge, but will move at the angle. This angle is referred to as the Taylor projection angle (
[0077] At a critical curvature defined by the radius, the water within the jet travels all in the same direction toward a target (
[0078] Penetration is optimum when the water jet has a uniform particle velocity from top to bottom and, therefore, an important embodiment for the mass focusing shaped charge is an explosives shell having a critical radius of curvature for the explosives shell curved section profile 16. So that the jet travels in one direction toward the target in a shape that is generally wedge-shaped. An example of a mass focusing shaped charge 1 with a critical radius to its curvature is provided in
[0079] One important aspect of the mass focusing shaped charge is that the inner volume of fluid and the tamp are both formed by the water in which the charge is placed. No container is needed for such underwater embodiments. For example, immersing the mass focusing shaped charge into a pond results in the pond water flooding the region adjacent to the explosive shell to form the inner volume of fluid. The surrounding pond water acts as a semi-infinite tamp. The mass focusing shaped charge 1 can be converted to a traditional dry land-based mass focusing disrupter by immersing the shaped charge inside of a sealable container 100 that holds a fluid (
[0080] For land-based operations, when the mass focusing shaped charge is fired, the inner volume of fluid perforates the distal body and exits the shaped charge in the form of a fluid jet in the surrounding air environment. The fluid jet may travel an unconfined distance through air, corresponding to a set-off distance between the shaped charge and the target, and subsequently strike the target surface. In this aspect, target parameters and standoff distance are important aspects for successful IED disruption.
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[0082] For conventional mass-focusing disrupters used on land, the fluid jet forms in air before it hits a target IED. Examples of traditional linear mass focusing disrupters are the Hydrajet which uses a chevron shaped explosives shell, the Demimod which uses a curved section profile shaped explosives shell, and the axisymmetric disrupter known as the catenary advanced technology (CAT; see, e.g., U.S. Pat. No. 10,921,089) which uses a radially symmetric explosives shell that is a truncated cone capped with a catenoid. Those disrupters use specific containers to close the volume of water surrounding the explosives shell. In the case of the Demimod, the tamp water is in one sealed container and the water slug is in a second sealed container. The explosives are sandwiched between the two containers when they are mated. For the Hydrajet, the commercial container is approximately cuboidal and the chevron-shaped explosives shell's bisecting plane is collocated in the bisecting plane of the container. The container shape is critical for stable jet formation. The water-air interface affects jet stretch rate and gasification of the water volume. This is because of the rarefaction waves that reflect off the distal surface of the container. In contrast, due to the use of SMART material, the HPD is not dependent on specialized containers because the rarefaction waves are attenuated by the SMART material and jet bunching occurs at the SMART interface. When used on land, any container shape and size can be used. For example, a paint bucket, or a cuboid-shaped peanut jar, or an hour glassed shaped container with biaxial symmetry can be used. The orientation of the HPD symmetry plane relative to the container symmetry plane doesn't matter. However, some orientations are better than others. For example, an HPD positioned such that the SMART material is adjacent to the flat base of a bucket, is better than placing the HPD such that its longitudinal axis is parallel to the longitudinal axis of the bucket.
[0083] A jet will not form effectively by immersing any of the conventional referenced disrupters underwater. The ideal penetration equation predicts that a water-filled disrupter penetration through the open water medium is equal to jet length. If the jet is four inches in length, then it will erode away within four inches. Conventional disrupters are typically positioned with a standoff that is the width or diameter of the charge. A disrupter that is four inches wide would be placed four inches from the target. The jet will be exhausted before it reaches the target. Another consideration is the shock effects that are important in jet formation. In conventional disrupters, there is a water-air boundary at the fluid container wall. The shock wave generated by the explosive detonation reflects off the front face of the disrupter. The reflected wave is a rarefaction wave, which contributes to the velocity gradient within the water mass that adversely impacts the fluid jet characteristics. There is no rarefaction wave if the disrupter is immersed in a water environment. The water mass will pile up on itself and be projected mostly as unit mass rather than jet. The expansion and contraction of the explosive gas bubble would be the primary cause of target damage. To solve the issue of jet erosion in water and to produce the rarefaction wave, the mass focusing shaped charges provided herein can use SMART material(s) 70 to displace the water between the shaped charge distal surface and the target (
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[0085] Examples of SMART materials include, for example, a closed cell rigid foam such as Fiberglast or a polyurethane foam. The optimal foam density is approximately 3 lb/ft.sup.3. As noted above, the SMART material is beneficial because it attenuates the intensity of the rarefaction wave. Structural foams that have high compressive strength are necessary because at depth, the water pressure will cause foam to shrink. Experiments using Styrofoam showed that the foam shrank to half its volume at 33 feet (1 Atm) under water. Styrofoam is not characterized as a SMART material because it has no shock benefits. Furthermore, as noted above, it cannot retain its shape and shrinks when submerged making it impractical for underwater operations.
[0086] Referring to
[0087] In this example, the mass focusing shaped charge is end initiated. The explosive shell can have ports or channels, referred here as priming channels 131 (see, e.g.,
[0088] A variety of detonator attachment methods can be used. In
[0089] A diver who is carrying a shaped charge 1 such as a HPD underwater may have to deal with water currents, and poor visibility.
[0090] Multipoint initiation along the HPD apex or at four or more points on the sheet explosives can cause detonation waves to collide. Furthermore, multipoint initiation is a way to approximate instantaneous initiation of the explosives. The result is a more uniform and stable jet having a higher jet tip velocity. In
[0091] Another technique to prevent undesirable initiation due to shock coupling is shown in
[0092] The explosives shell 10 contributes to tamping. No other mass focusing charge uses the explosives forming shell in this way. A common property that improves tamping is material density. PVC, for example, is 1.35 times denser than water; steel and copper are approximately 8 and 9 times denser than water, respectively. Steel and other metals, however, present a fragmentation hazard when they are used in the explosives shell above the water line or on dry land. This problem is addressed by explosively force balancing the reaction force of the main charge to cancel the acceleration and expansion of the metal shell. An identical or slightly higher amount of sheet explosives is wrapped on the opposite side of the explosives former (
[0093] For land-based operations, the design shown in
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[0095] In other embodiments, including as exemplified in
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[0100] The examples provided in