NECKLACE-SHAPED NANOFIBER HYBRID MEMBRANE FOR SIMULTANEOUS REMOVAL OF PARTICULATE MATTER AND SULFIDES AND METHOD FOR PREPARING THE SAME
20260084118 ยท 2026-03-26
Inventors
Cpc classification
B01D69/14111
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A necklace-type nanofiber hybrid membrane is disclosed. ZIF-67 (Zeolite imidazolate framework-67), a type of metal-organic framework (MOF), is formed surrounding surface of the nanofibers to possess a necklace-type structure. The combination of ZIF-67 and nanofibers enables simultaneous removal of fine dust and sulfides while exhibiting excellent stability.
Claims
1. A necklace-shaped nanofiber hybrid membrane comprising: an electrospun nanofibers; and a ZIF-67 (Zeolite imidazolate framework-67) formed in necklace-shaped structure surrounding the electrospun nanofibers.
2. The nanofiber hybrid membrane of claim 1, wherein the electrospun nanofibers have an average diameter of 60 nm to 70 nm.
3. The nanofiber hybrid membrane of claim 1, wherein the ZIF-67 crystallite has an average diameter of 250 nm to 1,200 nm.
4. The nanofiber hybrid membrane of claim 3, wherein average diameter of the ZIF-67 crystallite is controlled by introducing amount of Cetyltrimethylammonium bromide (CTAB).
5. The nanofiber hybrid membrane of claim 4, wherein the CTAB is introduced at 0.003 mol/L to 0.3 mol/L.
6. The nanofiber hybrid membrane of claim 1, wherein the necklace-type nanofiber hybrid membrane has ability to simultaneously remove fine dust (Particulate Matter, PM) and SO.sub.2.
7. The nanofiber hybrid membrane of claim 6, wherein the necklace-type nanofiber hybrid membrane has removal rate of 97% or more for particles of 0.3 m or larger.
8. The nanofiber hybrid membrane of claim 6, wherein the necklace-type nanofiber hybrid membrane has adsorption capacity of 1476.5 mg/g or less for SO.sub.2.
9. The nanofiber hybrid membrane of claim 1, wherein the electrospun nanofibers has polyacrylonitrile (PAN), polyvinylidene fluoride (PVDF), polyvinyl chloride (PVC), or polyethylene terephthalate (PET).
10. A method of manufacturing necklace-type nanofiber hybrid membrane, the method comprising: a step of electrospinning a polymer solution containing Co.sup.2+ cations onto a substrate to produce electrospun nanofibers doped with Co.sup.2+; and a step of introducing the electrospun nanofibers and a mixed solution containing metal ions and cetyltrimethylammonium bromide (CTAB) into a 2-MIM (2-Methylimidazole) solution and leaving to form ZIF-67 crystallites on the electrospun nanofibers.
11. The method of claim 10, wherein the ZIF-67 crystallites can be controlled in size by interaction between the CTAB and the metal ions.
12. The method of claim 11, wherein average diameter of the ZIF-67 crystallite is 250 nm to 1,200 nm.
13. The method of claim 11, wherein the CTAB is added at 0.003 mol/L to 0.3 mol/L.
14. The method of claim 10, wherein the electrospun nanofibers have an average diameter of 60 nm to 70 nm.
15. The method of claim 10, wherein the necklace-type nanofiber hybrid membrane simultaneously removes particulate matter (PM) and SO.sub.2.
16. The method of claim 15, wherein the necklace-type nanofiber hybrid membrane has a removal rate of 97% or more for particles of PM 0.3 or larger.
17. The method of claim 15, wherein the necklace-type nanofiber hybrid membrane has an adsorption capacity of 1476.5 mg/g or less for SO.sub.2.
18. The method of claim 15, wherein the metal ion is selected from the group consisting of Sc, Ti, V, Cr, Mn, Fe, Co, Ni, Cu, Zn, Y, Zr, Nb, Mo, Tc, Ru, Rh, Pd, Cd, La, W, Os, Ir, Pt, Au, Hg, Sm, Eu, Gd, Tb, Dy, Ho, Al, Ga, In, Ge, Sn, Pb, Li, Na, K, Rb, Cs, Mg, Ca, Sr, and Ba.
Description
DESCRIPTION OF THE DRAWINGS
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MODE OF THE INVENTION
[0026] Hereinafter, embodiments of the present invention will be described in detail with reference to the accompanying drawings.
[0027] While the present invention is susceptible to various modifications and alternative forms, specific embodiments thereof are shown by way of example in the drawings and will herein be described in detail. However, it should be understood that there is no intent to limit the invention to the particular forms disclosed but rather the invention is to cover all modifications, equivalents, and alternatives falling within the spirit and scope of the invention defined by the appended claims.
[0028] When an element such as a layer, a region, and a substrate is referred to as being disposed on another element, it should be understood that the element may be directly formed on the other element or an intervening element may be interposed therebetween.
[0029] It should be understood that, although the terms first, second, etc. may be used herein to describe various elements, components, areas, layers, and/or regions, these elements, components, areas, layers, and/or regions are not limited by these terms.
EMBODIMENT
[0030] The present invention provides a necklace-type nanofiber hybrid membrane capable of simultaneously removing fine dust and sulfides.
[0031] The necklace-type nanofiber hybrid membrane comprises electrospun nanofibers doped with Co.sup.2+ and a ZIF-67 (Zeolite imidazolate framework-67) crystallites formed in a necklace shape surrounding the electrospun nanofibers.
[0032] The electrospun nanofibers preferably have an average diameter of 60 nm to 70 nm without bead defects. When the electrospun nanofibers are produced without bead defects within the average diameter range of 60 nm to 70 nm, uniform deposition across the nanofiber layers is possible. Furthermore, an interconnected macroporous nano structure can form among the nanofibers, enabling smooth air flow and low pressure drop during air permeation, and facilitating efficient binding with fine dust or SO.sub.2.
[0033] The ZIF-67 crystallites may have an average diameter of 250 nm to 1,200 nm, with 300 nm to 450 nm being more desirable. If the average diameter of the ZIF-67 crystallites is less than 250 nm, it may be difficult to form a stable necklace-type structure on electrospun nanofibers with an average diameter of 60 nm to 70 nm. Furthermore, due to the non-uniformly dispersed ZIF-67 crystallites, binding with fine dust or SO.sub.2 may be difficult. Conversely, if the average diameter of the ZIF-67 crystallites exceeds 1,200 nm, the pores within the structure where electrospun nanofibers and ZIF-67 crystallites coexist may not form sufficient hierarchical pores to adsorb fine dust or SO.sub.2.
[0034] The diameter of the ZIF-67 crystallites can be controlled by the amount of CTAB (Cetyltrimethylammonium bromide) introduced during the formation process of the ZIF-67 crystallites. CTAB can slow the growth of ZIF-67 crystallites by interacting with metal ions in the solution during crystallite growth. Therefore, the diameter of ZIF-67 can be controlled by adjusting the CTAB input amount during crystallite formation and necklace-type nanofiber hybrid membrane suited for specific applications can be easily manufactured.
[0035] It is desirable to introduce CTAB at a concentration of 0.003 mol/L to 0.3 mol/L, more desirable at 0.01 mol/L to 0.1 mol/L, and most desirable at 0.01 mol/L to 0.05 mol/L. When CTAB is introduced at 0.003 mol/L to 0.3 mol/L, ZIF-67 crystal grain growth can be enhanced by the Oswald ripening. Furthermore, when CTAB is introduced at 0.01 mol/L to 0.05 mol/L, the uniformity of the ZIF-67 crystallites formed on the nanofibers can be further improved.
[0036] The above necklace-type nanofiber hybrid membrane can capture PM0.3 (particulate matter of 0.3 m size) or larger at a rate of 97% or higher, achieving a high fine dust removal efficiency.
[0037] The above necklace-type nanofiber hybrid membrane can exhibit high adsorption capacity by adsorbing SO.sub.2 at less than 1476.5 mg/g.
[0038] The electrospun nanofibers may be formed by electrospinning a solution using one or more polymers selected from the group consisting of polyacrylonitrile (PAN), polyvinylidene fluoride (PVDF), polyvinyl chloride (PVC), and polyethylene terephthalate (PET). The electrospun nanofibers are preferably made using PVDF, but are not limited thereto.
[0039] The present invention provides a method for manufacturing the above-mentioned necklace-type nanofiber hybrid membrane. The manufacturing method is described in more detail below with reference to the drawings.
[0040]
[0041] Referring to
[0042] To enhance the stability of the necklace-type nanofiber hybrid membrane, the process may further include a step of ultrasonically treating the electrospun nanofibers with ZIF-67 crystallites produced through the second step.
[0043] Through the ultrasonic treatment, ZIF-67 formed unstably on the electrospun nanofibers and residues of the mixed solution can be removed, enabling the production of a highly stable necklace-type nanofiber hybrid membrane.
[0044] In a first step, a polymer solution containing Co.sup.2+ cations is electrospun onto a substrate to produce electrospun nanofibers doped with Co.sup.2+.
[0045] The polymer solution contains metal ions including Co.sup.2+ cations. The Co.sup.2+ cations in the polymer solution can enhance the chemical stability of the electrospun nanofibers and provide active sites during ZIF-67 crystal grain growth, enabling uniform ZIF-67 growth on the nanofibers.
[0046] The polymer solution comprises one or more polymers selected from group consisting of polyacrylonitrile (PAN), polyvinylidene fluoride (PVDF), polyvinyl chloride (PVC) and polyethylene terephthalate (PET), and it is more preferable to use PVDF, but is not limited thereto.
[0047] The electrospun nanofibers are preferably produced without bead defects and have an average diameter of 60 nm to 70 nm. When the electrospun nanofibers are produced without bead defects within the range of an average diameter of 60 nm to 70 nm, uniform deposition is possible layer by layer of the nanofibers. Furthermore, an interconnected macroporous nano structure can form among the nanofibers, enabling smooth air flow and low pressure drop during air permeation, and facilitating efficient binding with fine dust or SO.sub.2.
[0048] In a second step, electrospun nanofibers produced by the first step and a mixed solution containing metal ions and CTAB are introduced into a 2-MIM solution, which serves as a ligand, and left to stand to form ZIF-67 crystallites on the electrospun nanofibers.
[0049] The metal ions are preferably selected from the group consisting of Sc, Ti, V, Cr, Mn, Fe, Co, Ni, Cu, Zn, Y, Zr, Nb, Mo, Tc, Ru, Rh, Pd, Cd, La, W, Os, Ir, Pt, Au, Hg, Sm, Eu, Gd, Tb, Dy, Ho, Al, Ga, In, Ge, Sn, Pb, Li, Na, K, Rb, Cs, Mg, Ca, Sr, and Ba, and it is more desirable to include Co.
[0050] The ZIF-67 crystallites can be formed by leaving them at room temperature for 0.5 to 2 hours.
[0051] The ZIF-67 crystallites may have a rhombohedral structure with various particle sizes.
[0052] The ZIF-67 crystallites may have an average diameter of 250 nm to 1,200 nm, and it is more preferable that the average diameter be 300 nm to 450 nm. If the average diameter of the ZIF-67 crystallites is less than 250 nm, it may be difficult to form a stable necklace-type structure on electrospun nanofibers having an average diameter of 60 nm to 70 nm. Furthermore, due to the non-uniformly dispersed ZIF-67 crystallites, it may be difficult to bind with fine dust or SO.sub.2. Conversely, if the average diameter of the ZIF-67 crystallites exceeds 1,200 nm, the pores among structures where electrospun nanofibers and ZIF-67 crystallites coexist may not form sufficient hierarchical pores to adsorb fine dust or SO.sub.2.
[0053] The diameter of the ZIF-67 crystallites can be controlled according to the amount of CTAB (Cetyltrimethylammonium bromide) introduced during the formation process of the ZIF-67 crystallites. The CTAB can slow the growth of ZIF-67 crystallites by interacting with metal ions in the solution during crystallite growth. Therefore, the diameter of ZIF-67 is controlled by adjusting the CTAB input amount during its formation, so that the formation of a necklace-type nanofiber hybrid membrane suited for specific applications becomes easier.
[0054] It is desirable to introduce CTAB at 0.003 mol/L to 0.3 mol/L, more desirable at 0.01 mol/L to 0.1 mol/L, and most desirable at 0.01 mol/L to 0.05 mol/L. When CTAB is introduced at 0.003 mol/L to 0.3 mol/L, ZIF-67 crystal grain growth can be enhanced by the Oswald ripening. Furthermore, when CTAB is introduced at 0.01 mol/L to 0.05 mol/L, the uniformity of ZIF-67 crystallites formed on the nanofibers can be further improved.
[0055] When methanol is used as the solvent in the mixed solution, CTAB can increase the dispersion of Co.sup.2+ in the mixed solution, thereby enhancing interaction with the 2-MIM solution and promoting the growth of small ZIF-67 crystals.
[0056] The electrospun nanofiber hybrid membrane with ZIF-67 crystallites can simultaneously remove PM and SO.sub.2.
[0057] The necklace-type nanofiber hybrid membrane can capture PM0.3 (particulate matter of 0.3 m size) or larger at a rate of 97% or higher, achieving a high fine dust removal efficiency.
[0058] The necklace-type nanofiber hybrid membrane can adsorb SO.sub.2 at 1476.5 mg/g or less, demonstrating high adsorption capacity.
Manufacturing Example 1
[0059] PVDF 12 wt %, Co(NO.sub.3).sub.2.Math.6H.sub.2O 0.5 wt %, and CTAB 0.00175 mol/L were dissolved and stirred in DMSO/acetone (30/70, v/v), then heated at 80 C. for 24 hours to prepare a Co/PVDF solution. The Co/PVDF solution was loaded into a syringe equipped with a stainless steel needle and electrospun onto polyethylene terephthalate (PET) under a high voltage of 16 kV. The PET onto which the Co/PVDF solution was electrospun was thermally rolled at 60 C. to produce Co/PVDF electrospun nanofibers.
Manufacturing Example 2
[0060] The Co/PVDF electrospun nanofibers prepared in Manufacturing Example 1 were immersed in a 2-MIM (2-Methylimidazole) solution. A mixed solution containing Co(NO.sub.3).sub.2.Math.6H.sub.2O and CTAB 0.003 mol/L was then added. The solution was left at 30 C. for 2 hours to form ZIF-67 crystallites on the nanofibers. The Co/PVDF electrospun nanofibers with ZIF-67 crystallites were washed with methanol and deionized water to remove residual 2-MIM and CTAB, then oven-dried at 40 C. to obtain ZIF-67/PVDF nanofiber hybrid membranes.
Manufacturing Example 3
[0061] A ZIF-67/PVDF nanofiber hybrid membrane was prepared under the same conditions as in Manufacturing Example 2, except that the CTAB concentration was 0.01 mol/L.
Manufacturing Example 4
[0062] A ZIF-67/PDVF nanofiber hybrid membrane was prepared under the same conditions as in Manufacturing Example 2, except that the CTAB concentration was 0.03 mol/L.
Manufacturing Example 5
[0063] Under the conditions of the above Manufacturing Example 2, except that the CTAB concentration was 0.1 mol/L, a ZIF-67/PVDF nanofiber hybrid membrane was prepared under same conditions.
Manufacturing Example 6
[0064] A ZIF-67/PDVF nanofiber hybrid membrane was prepared under the same conditions as in Manufacturing Example 2, except that the CTAB concentration was 0.3 mol/L.
Measurement Example 1
[0065] SEM and TEM images are measured to confirm the formation of ZIF-67 crystallites on the nanofibers, resulting in a necklace-type nanofiber hybrid membrane structure.
[0066]
[0067] Referring to
[0068]
[0069] Therefore,
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[0071]
[0072] From
[0073]
[0074] Referring to
[0075]
[0076]
[0077] Referring to
[0078]
[0079] Referring to
Measuring Example 2
[0080]
[0081]
[0082] Referring to
[0083] In
TABLE-US-00001 TABLE 1 Langmuir External Pore Average BET surface surface area surface area volume diameter of area (m.sup.2/g) (m.sup.2/g) (m.sup.2/g) (cm.sup.3/g) pore () Manufacturing Example 1 15.754 17.648 5.851 0.057 1789.594 Manufacturing Example 2 256.121 277.357 21.036 0.142 9.285 Manufacturing Example 3 303.714 343.824 28.232 0.153 7.906 Manufacturing Example 4 302.866 336.487 23.553 0.162 9.195 Manufacturing Example 5 242.968 253.730 20.432 0.135 10.284 Manufacturing Example 6 95.021 99.096 11.515 0.077 723.611
[0084]
[0085] Referring to
Measuring Example 3
[0086]
[0087] Referring to
[0088]
[0089] Referring to
[0090] Therefore, according to the present invention described above, the formation of ZIF-67 crystals in a necklace-type structure on Co.sup.2+-doped electrospun nanofibers provides excellent chemical stability, enabling long-term reliable air pollution prevention performance and high adsorption capacity for SO.sub.2. Furthermore, it can simultaneously remove particulate matter (PM) and gaseous pollutants such as SO.sub.2, and exhibits excellent filtration performance under various humidity conditions.
[0091] Moreover, the necklace-type nanofiber hybrid membrane exhibits excellent hierarchical pore characteristics, including micro-, meso-, and macro-pores, and possesses ultra-stability due to the stable bonding of ZIF-67 crystals to the nanofibers. Moreover, when the nanofiber diameter is 70 nm, ZIF-67 exhibits uniform distribution, causing no structural obstruction to the flow of air or gas molecules. This allows effective exposure to PM and sulfide gases, thereby enhancing air filtration performance.