Box erecting device
12589569 ยท 2026-03-31
Inventors
- Rhett L. Rinne (Chester, IL, US)
- Eric M. Van De Mark (Chester, IL, US)
- Gabe M. Meyer (Sainte Genevieve, MO, US)
Cpc classification
B31B50/262
PERFORMING OPERATIONS; TRANSPORTING
International classification
B31B50/00
PERFORMING OPERATIONS; TRANSPORTING
B31B50/26
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A box erecting device and method has two rails and two platforms upon moveable clips that provide for a wide range of product sizes and configurations. The rails begin near each other then widen apart along their length. The two rails extend from a fore upright downward and outward to a cross member. The two platforms include a middle member and an aft upright. A spine connects to the fore upright, the middle member, the cross member, and the aft upright. A fore leg and a mutually parallel aft leg descend from the spine to their baseplates. The baseplates attach to a supporting surface. The rails extend below the elevation of the spine and below the aft member. The components of the invention connect with mechanical clips inserted into slots upon the components. Installation, adjustment, and maintenance of the device utilizes hand tools.
Claims
1. A box erecting device, comprising: a first rail and a second rail, each of said first rail and said second rail having a fore end and an opposite aft end; a spine between said first rail and said second rail; a fore upright perpendicular to said spine and connecting to the fore end of said first rail and to the fore end of said second rail away from said spine; a cross member transverse to said spine and opposite said fore upright, said cross member connecting to said first rail and said second rail outward from said spine and before the aft ends of each of said first rail and said second rail; a middle member connecting to said spine ahead of said cross member and in the same direction as said fore upright; an aft upright mutually parallel to said fore upright and spaced away from said fore upright, said aft upright connecting to said spine behind said middle member; and wherein said aft upright, said middle member, the fore end of said first rail, and the fore end of said second rail attain a coplanar orientation.
2. The box erecting device of claim 1 further comprising: a fore leg extending perpendicular to said spine opposite said fore upright and positioning between said fore upright and said middle member; an aft leg extending perpendicular to said spine opposite said aft upright and positioning outward from said aft upright, said aft leg being mutually parallel to said fore leg; and said fore leg connecting to a baseplate opposite said spine, and said aft leg connecting to another baseplate opposite said spine, wherein each baseplate is adapted to secure to a supporting surface.
3. The box erecting device and method of claim 2 further comprising: said baseplate having a socket receiving said fore leg, said socket having a plurality of triangular gussets perpendicular to said socket and said fore leg; said other baseplate having a socket receiving said aft leg, said socket having a plurality of triangular gussets perpendicular to said socket and said aft leg; and said cross member having a length and said spine having a width wherein the length of said cross member exceeds the width of said spine by at least a factor of four.
4. The box erecting device of claim 1 further comprising: said first rail having an angle cross section with an upright leg perpendicular to a second leg upon a common vertex, said second leg having a layer joined thereto; said second rail also having an angle cross section with an upright leg perpendicular to a second leg upon a common vertex, said second leg having a layer joined thereto; said middle member having an angular shape with a portion of said middle member away from said spine have a layer joined thereto; said aft upright having an aft member perpendicular to said aft upright and mutually parallel and spaced away from said spine, said aft member having a layer joined thereto; and wherein a portion of said layer upon the fore end of said first rail, a portion of said layer upon the fore end of said second rail, said layer upon said middle member, and said layer upon said aft member are coplanar.
5. The box erecting device of claim 4 wherein the layers upon said first rail, said second rail, said middle member, and said aft member have a low friction material of a coefficient of friction between 0.05 to 0.51.
6. The box erecting device of claim 5 wherein the low friction material is one of nylon, high density polyethylene, and ultra-high molecular weight polyethylene.
7. The box erecting device and method of claim 4 further comprising: said first rail being capable of deflecting; said second rail being capable of deflecting; the fore end of said first rail having a mechanical connection to said fore upright; the fore end of said second rail having a mechanical connection to said fore upright; said first rail having a mechanical connection to said cross member before the aft end of said first rail; and said second rail having a mechanical connection to said cross member before the aft end of said second rail.
8. The box erecting device of claim 7 further comprising: the mechanical connections of said first rail to said fore upright and to said crossmember being one of clips and clamps; and the mechanical connections of said second rail to said fore upright and to said crossmember being one of clips and clamps.
9. The box erecting device and method of claim 7 further comprising: said fore leg, said spine, said aft leg, said fore upright, said aft upright, said middle member, said aft member, and said cross member each having lengthwise slots that receive the mechanical connections.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) In referring to the drawings,
(2)
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(9) The same reference numerals refer to the same parts throughout the various figures.
DESCRIPTION OF THE PREFERRED EMBODIMENT
(10) Referring now to the drawings, and particularly to
(11) More particularly, a robotic carton erector machine manipulates a flat product on its way to becoming a box. The machine plucks, or picks a flat product from a supply stack with its grippers at the end of arm tooling of the robotic machine. Picking refers to the machine attaining control over the product in translation and in rotation without penetrating the product. Picking uses for example suction, air flow at lower pressure than ambient, magnetism, wide mechanical clamps, and the like. The machine then extends its grippers to open the product to a substantially rectangular, hollow, tubelike state. The machine next moves the product to press a bottom minor flap of the product upon a part of the invention. The machine continues its motion that moves the product to press the second bottom minor flap against a second part of the invention. Then the machine moves the product with its bottom minor flaps folded along a horizontal path of travel. Horizontal refers to parallel to the supporting surface beneath the machine and in the direction of the length of a spine of the machine as later described. The machine also holds the bottom flaps in their folded position and moves the product in a lateral direction nearly perpendicular to the horizontal path of travel to fold both bottom major flaps upward against the folded bottom flaps. And then the machine moves the product forward upon the invention in a horizontal path to seal the bottom major flaps in a closed state. Having described boxes and their path from flat to open for a load, the description turns to the invention that manipulates the box and its flaps along that path.
(12)
(13) Then below the spine, the frame of the invention 1 has a cross member 11 that mechanically connects to the spine. The cross member has its length greater than a width of the spine by at least a factor of four. The cross member extends outwardly from the spine and has a generally perpendicular orientation to the spine. The fore upright 10, spine 12, middle member 13, aft member 14, and cross member 11 form a generally T like shape as shown.
(14) Appearing outwardly from the frame, the invention 1 has a left rail 2, here shown to the left of the figure, and a counterpart right rail 3 to the right of the figure. The left rail and the right rail have a mutual spacing outwardly from the spine 12 as shown. The left rail 2 has a fore end as at 4 shown near the fore upright 10 and an opposite aft end as at 5 generally shown outwardly of the aft member 14. The right rail 3 has its fore end as at 6 shown near the fore upright 10 and its opposite aft end as at 7 generally shown outwardly of the aft member 14. As later shown, the fore ends 4, 6 of the rails 2, 3 have a mechanical connection to the fore upright 10 while the rails 2, 3 have a mechanical connection but to the cross member 11 spaced inward from the aft member 14 and the aft ends 5, 7 have a spacing outward from the aft member. The mechanical connections of the rails to the fore upright and the cross member allow for a user to adjust the elevation of each rail upon the fore upright, and the spacing of each rail from the spine upon the cross member. These adjustments allow the invention to receive and erect boxes of various sizes.
(15) Inverting the invention from the view in
(16)
(17) Having shown and described the baseplates 20, 21 and spine 12 above, the spine connects to the baseplates as shown in this figure. The spine has a fore leg 16 that descends from it in the opposite direction as the fore upright 10. The fore leg has a spacing away from the fore upright, at least twice the thickness of the fore upright, as shown. The fore leg is generally located ahead of the center of the spine, that is, towards the fore upright. The fore leg 16 and the spine 12 have another gusset 19 between them in the included angle away from the fore upright. The fore leg 16 has its length greater than that of the fore upright. The fore leg's length has a magnitude compatible with a human operator or a robotic machine, and that fits along the flow path of box erection before the box reaches the invention and after the box departs the invention. Opposite the spine, the fore leg 16 fits into a socket 22 centered upon the baseplate 20. The socket has four second gussets 23, also triangular, that span outwardly from the socket toward the edges of the baseplate. The second gussets have an equiangular spacing about the socket. Preferably, the socket is of square cross section and a width suitable for receiving the foreleg in a tight connection.
(18) Away from the cross member 11, here shown on end, and from the aft upright 15, the spine has its aft leg 17 mutually parallel and spaced apart from the fore leg 16. The aft leg 17 descends from the spine 12 in the opposite direction as the aft upright 15. The aft leg has a spacing away from the aft upright, at least the thickness of the aft upright, as shown. The aft leg is generally located after the center of the spine, that is, towards the aft upright. In this view, the aft leg 17 and the spine 12 have a perpendicular connection without a gusset 19. In an alternate embodiment, the aft leg 17 and the spine 12 have another gusset 19 between them in the included angle towards the fore upright. The aft leg 17 has its length greater than that of the fore upright. The aft leg's length also has its magnitude compatible with a human operator or a robotic machine, and that fits along the flow path of box erection before the box reaches the invention and after the box departs the invention. The aft leg 17 has the same length as the fore leg 16. Opposite the spine, the aft leg 17 fits into a socket 22 centered upon the baseplate 21. This socket 22 also has four second gussets 23 of triangular shape that span outwardly from the socket toward the edges of the baseplate. The second gussets have an equiangular spacing about the socket as before and a square cross section and a width suitable for receiving the aft leg in a tight connection.
(19) With the frame described, the right, or second rail 3 extends from the left to the right of this figure from the fore upright 10 then down along the spine 12, out along the cross member 11, and outward and below the aft member 14. The right rail has an angle shaped cross section, later shown in
(20) Turning the invention once more,
(21) As previously described, the spine 12 connects to the baseplates 20, 21 as shown in this figure. Away from the aft end 5 and the cross member 11, the spine has its aft leg 17 spaced away and before the aft upright 15. The aft leg 17 descends from the spine 12 in the opposite direction as the aft upright 15. The aft leg has a spacing away from the aft upright, at least the thickness of the aft upright, as shown. The aft leg has a general position before the center of the spine, that is, towards the aft upright. Here, the aft leg 17 and the spine 12 have a perpendicular connection that lacks a gusset. In an alternate embodiment, the aft leg 17 and the spine 12 include another gusset 19 between them towards the fore upright. The aft leg 17 has its length greater than the length of the fore upright above it. The aft leg's length also has its magnitude compatible with a human operator or a robotic machine, and that fits along the flow path of box erection before the box reaches the invention and after the box departs the invention. The aft leg 17 also has the same length as the fore leg 16 as shown so that the spine attains a level orientation to a horizontal plane defined by a surface beneath the baseplates 20, 21. Opposite the spine, the aft leg 17 fits into a socket 22 centered upon the baseplate 21 that has as before the four triangular second gussets 23 outwardly from the socket toward the edges of the baseplate. The second gussets have their equiangular spacing about the socket as before and a square cross section and a width suitable for receiving the aft leg in a tight connection.
(22) The spine has a fore leg 16 that descends from it in the opposite direction as the fore upright 10. The previously described aft leg 17 has its mutually parallel orientation and spacing apart from the fore leg 16. The fore leg has its spacing away from the fore upright, at least twice the thickness of the fore upright, as shown. The fore leg has its general position ahead of the center of the spine, that is, away from the plate 18 and towards the fore upright. The fore leg 16 and the spine 12 have the included gusset 19 between them. The fore leg 16 has its length greater than that of the fore upright. As before, the fore leg's length has a magnitude compatible with a human operator or a robotic machine, and that fits along the flow path of box erection before the box reaches the invention and after the box departs the invention. Then opposite the spine, the fore leg 16 fits into the socket 22 centered upon the baseplate 20. That socket has the four triangular second gussets 23, spanning outwardly from the socket toward the edges of the baseplate. The second gussets have their equiangular spacing about the socket. Preferably, the socket is of square cross section and a width suitable for receiving the foreleg in a tight connection.
(23) After describing this view of the frame, the left or first rail 2 extends from the left to the right of this figure from outward and below the aft member 14, past the cross member 11, upward along the spine 12, and to the fore upright 10. The first rail also has an angle shaped cross section, later shown in
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(25) In a near mirror image from the first rail 2 and the left portion of the invention shown, this view also shows the second rail 3 having its fore end 6 have a clip 30 type connection to the fore upright. Then the second rail 3 extends downwardly and outwardly, that is, to the right in this figure to the cross member 11 and shown opposite that of the first rail 2 described above. The second rail also connects to the cross member mechanically, such as with another clip 30 to the upright leg of the rail, that is, the leg without the layer 3a. Outwardly and downward from the cross member, the second rail has its aft end 7 shown into the plane of the figure. Though the two rails appear as mirror images in this figure, the rails may attain different curvilinear paths suitable for erecting certain boxes, cartons, and products during usage. As before, the fore upright 10 connects to the spine 12, the cross member 11 connects to the spine rearward of the fore upright, and the fore leg 16 depends from the spine 2 into the plane of this figure behind the fore upright. The fore leg 16 then fits into the socket 22 supported by its gussets 23 upon the baseplate 20.
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(27) In a near mirror image from the second rail 3 and the left portion of the invention shown, this view also shows the first rail 2 having along its length a clip 30 type connection to the cross member. Then the first rail 2 extends upwardly and inwardly, that is, to the left in this figure to the aft member, not shown, behind the fore upright 15 and shown opposite that of the second rail 3 previously described. The first rail also has its mechanical connection, such as a clip 30, to the cross member, upon the upright leg of the first rail, that is, the leg without the layer 2a. Inwardly and upward from the cross member, the first ail has its fore end 4 shown into the plane of the figure approaching the aft member. Though the two rails portray mirror images in this figure, the rails may make different curvilinear paths during usage for erecting certain boxes, cartons, and products. As before, the aft upright 16 connects to the spine 12, the cross member 11 connects to the spine forward of the aft upright, and the aft leg 17 depends from the spine 2 into the plane of this figure slightly behind the aft upright. The aft leg 17 connects to the baseplate 21 as it fits into the socket 22 supported by its gussets 23 thereon.
(28) Having described the invention 1 from six orthogonal views, turning the invention once more,
(29) While a preferred embodiment of the box erecting device and method has been described in detail, it should be apparent that modifications and variations thereto are possible, all of which fall within the true spirit and scope of the invention. With respect to the above description then, it is to be realized that the optimum dimensional relationships for the parts of the invention, to include variations in size, materials, shape, form, function and manner of operation, assembly and use, are deemed readily apparent and obvious to one skilled in the art, and all equivalent relationships to those illustrated in the drawings and described in the specification are intended to be encompassed by the present invention. The box erecting device and method may have metallic, alloy, polymer, or a composite material as its construction. For example, any suitable sturdy material such as steel tubing or opposite facing C channel for the frame of the invention, aluminum for the rails, high-density polyethylene for the layers, and steel pins instead of bolted connections may be used instead previously mentioned materials. The invention has a construction of a sturdy material that resists corrosion during storage, allows for transportation and erection onsite, and that survives repeated use as hundreds of thousands of products, boxes, and cartons form upon it. Although providing a box erecting device and method has been described, it should be appreciated that the box erecting device and method herein described is also suitable for unfolding sheets and tarps, closing clamshell packaging, and the like where a box erecting device and method has desirable application.
(30) Therefore, the foregoing is considered as illustrative only of the principles of the invention. Further, since numerous modifications and changes will readily occur to those skilled in the art, it is not desired to limit the invention to the exact construction and operation shown and described, and accordingly, all suitable modifications and equivalents may be resorted to, falling within the scope of the invention.
(31) Various aspects of the illustrative embodiments have been described using terms commonly employed by those skilled in the art to convey the substance of their work to others skilled in the art. However, it will be apparent to those skilled in the art that the present invention may be practiced with only some of the described aspects. For purposes of explanation, specific numbers, materials and configurations have been set forth in order to provide a thorough understanding of the illustrative embodiments. However, it will be apparent to one skilled in the art that the present invention may be practiced without the specific details. In other instances, well known features are omitted or simplified in order not to obscure the illustrative embodiments.
(32) Various operations have been described as multiple discrete operations, in a manner that is most helpful in understanding the present invention, however, the order of description should not be construed as to imply that these operations are necessarily order dependent. In particular, these operations need not be performed in the order of presentation.
(33) Moreover, in the specification and the following claims, the terms first, second, third and the likewhen they appearare used merely as labels, and are not intended to impose numerical requirements on their objects.
(34) The above description is intended to be illustrative, and not restrictive. For example, the above-described examples, or one or more aspects thereof, may be used in combination with each other. Other embodiments can be used, such as by one of ordinary skill in the art upon reviewing the above description. The Abstract is provided to allow the reader to ascertain the nature of the technical disclosure. Also, in the above Detailed Description, various features may be grouped together to streamline the disclosure. This should not be interpreted as intending that an unclaimed disclosed feature is essential to any claim. Rather, inventive subject matter may lie in less than all features of a particular disclosed embodiment. Thus, the following claims are hereby incorporated into the Detailed Description, with each claim standing on its own as a separate embodiment. The scope of the invention should be determined with reference to the appended claims, along with the full scope of equivalents to which such claims are entitled.
(35) As such, those skilled in the art will appreciate that the conception, upon which this disclosure is based, may readily be utilized as a basis for the designing of other structures, methods and systems for carrying out the several purposes of the present invention. Therefore, the claims include such equivalent constructions insofar as they do not depart from the spirit and the scope of the present invention.