Thermally insulating sealed tank comprising a reinforcing insulating plug
12590674 · 2026-03-31
Assignee
Inventors
Cpc classification
F17C3/027
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2270/0107
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2201/0157
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C6/00
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2203/0329
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C3/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2201/052
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C3/025
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2205/0355
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2203/0333
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2270/0105
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2203/0673
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2203/0358
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2227/0135
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F17C2203/0631
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B67D9/00
PERFORMING OPERATIONS; TRANSPORTING
International classification
F17C3/02
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
B67D9/00
PERFORMING OPERATIONS; TRANSPORTING
F17C3/04
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A sealed and thermally insulating tank for storing fluid has a wall including a supporting structure, a primary thermal insulation barrier and a primary sealing membrane lying against the primary thermal insulation barrier, contacting the stored fluid. The primary thermal insulation barrier includes a primary insulating panel which includes a bearing zone collaborating with an anchoring device bearing against the bearing zone of the external rigid plate holding it toward the supporting structure. The primary thermal insulation barrier includes a reinforcing insulating plug extending, in the thickness direction, from the bearing zone of the external rigid plate to a specific zone of the primary sealing membrane to take up the compressive forces on the specific zone of the primary sealing membrane. The reinforcing insulating plug includes a polymer foam layer having a compressive yield strength greater than that of the polymer foam layer of the primary insulating panel.
Claims
1. A sealed and thermally insulating tank for storing a fluid, the tank comprising: a wall comprising, in a thickness direction from an exterior toward an interior of the tank, a supporting structure, a primary thermal insulation barrier, and a primary sealing membrane which lies against the primary thermal insulation barrier and is configured to be in contact with the fluid stored in the tank, the primary thermal insulation barrier comprising: a first primary insulating panel including an external rigid plate and a polymer foam layer which is fixed on the external rigid plate and is disposed between the external rigid plate and the primary sealing membrane, the first primary insulating panel comprising an internal rigid plate fixed to the polymer foam layer and disposed between the insulating polymer foam layer and the primary sealing membrane, the polymer foam layer having a recess which extends through a whole thickness of the polymer foam layer at a corner or at an edge of the first primary insulating panel, the recess forming, at the external rigid plate, a bearing zone, the bearing zone of the external rigid plate collaborating with an anchoring device bearing against the bearing zone of the external rigid plate to hold the external rigid plate toward the supporting structure, the internal rigid plate of the first primary insulating panel having a recess extending the recess of the polymer foam layer at the corner or the edge of the first primary insulating panel, and a second primary insulating panel, a corner or an edge of the second primary insulating panel being adjacent to the corner or the edge of the first primary insulating panel, the second primary insulating panel including an external rigid plate, a polymer foam layer which is fixed on the external rigid plate of the second primary insulating panel and is disposed between the external rigid plate of the second primary insulating panel and the primary sealing membrane, and an internal rigid plate fixed to the polymer foam layer and disposed between the insulating polymer foam layer and the primary sealing membrane, the polymer foam layer of the second primary insulating panel having a recess which extends through the whole thickness of the polymer foam layer and is formed at the corner or the edge of said second primary insulating panel, the recess forming, at the external rigid plate of the second primary insulating panel, a bearing zone, the bearing zone of the external rigid plate collaborating with the anchoring device, wherein the anchoring device bears against the bearing zone of the external rigid plate to hold the external rigid plate of the second primary insulating panel toward the supporting structure, the internal rigid plate of the second primary insulating panel having a recess extending the recess of the polymer foam layer at the corner or the edge of the second primary insulating panel, the respective recesses of the first and second primary insulating panels being disposed to open one into the other, wherein the anchoring device holds the external rigid plates of the first and second primary insulating panels toward the supporting structure without exerting pressure on the polymer foam layers of the first and second primary insulating panels, the anchoring device comprising a stud fixed directly or indirectly to the supporting structure at the corner or at the edge of the first and second primary insulating panels, and a retention member fixed on the stud, the retention member of the anchoring device having a plurality of tabs bearing against each of the bearing zones, the primary sealing membrane comprising a specific zone which is disposed plumb with the bearing zones and which comprises a portion projecting toward the interior of the tank, the primary thermal insulation barrier comprising a first reinforcing insulating plug and respectively a second reinforcing insulating plug which is housed in the recesses of the first primary insulating panel and respectively the second primary insulating panel, said first reinforcing insulating plug and respectively the second reinforcing insulating plug extending, in the thickness direction, from the bearing zone of the external rigid plate to the specific zone of the primary sealing membrane, the first reinforcing insulating plug and respectively the second reinforcing insulating plug bearing against the external rigid plate and against the specific zone of the primary sealing membrane to take up compressive forces that act on the specific zone of the primary sealing membrane, the first reinforcing insulating plug and respectively the second reinforcing insulating plug partially directly bearing against the external rigid plate of the first primary insulating panel and respectively the second primary insulating panel, a first one of the tabs of the retention member being disposed between the bearing zone of the external rigid plate of the first primary insulating panel and the first reinforcing insulating plug, a second one of the tabs of the retention member being disposed between the bearing zone of the external rigid plate of the second primary insulating panel and the second reinforcing insulating plug, the first reinforcing insulating plug and respectively the second reinforcing insulating plug being flush with the internal rigid plate of the first primary insulating panel and respectively the second primary insulating panel, the first reinforcing insulating plug and respectively the second reinforcing insulating plug comprising a polymer foam layer having a compressive yield strength equal to or greater than 80% of a compressive yield strength of the polymer foam layer of the first primary insulating panel and respectively the second primary insulating panel, wherein the first reinforcing insulating plug is not attached to the first primary insulating panel, and wherein the second reinforcing insulating plug is not attached to the second primary insulating panel.
2. The tank as claimed in claim 1, wherein the primary sealing membrane is a corrugated membrane comprising at least two corrugations projecting toward the interior of the tank which intersect at the specific zone.
3. The tank as claimed in claim 1, wherein the polymer foam layer of the first reinforcing insulating plug has a density equal to or greater than the density of the polymer foam layer of the first primary insulating panel.
4. The tank as claimed in claim 3, wherein the density of the polymer foam layer of the first reinforcing insulating plug is more than 1.2 times greater than the density of the polymer foam layer of the first primary insulating panel.
5. The tank as claimed in claim 1, wherein the polymer foam layer of the first primary insulating panel has a density of between 110 and 150 kg/m.sup.3.
6. The tank as claimed in claim 1, wherein the polymer foam layer of the first reinforcing insulating plug has a density of between 180 and 240 kg/m.sup.3.
7. The tank as claimed in claim 1, wherein the primary thermal insulation barrier further comprises a third primary insulating panel and a fourth primary insulating panel, each of the third primary insulating panel and the fourth primary insulating panel comprising a corner adjacent to the corner of the first primary insulating panel and respectively the second primary insulating panel, each of the third primary insulating panel and the fourth primary insulating panel including an external rigid plate and a polymer foam layer which is fixed on the external rigid plate of one of the third primary insulating panel and the fourth primary insulating panel and is disposed between the external rigid plate and the primary sealing membrane, the polymer foam layer of each of the third primary insulating panel and the fourth primary insulating panel having a recess which extends through the whole thickness of said polymer foam layer at said corner such that the external rigid plate of each of the third primary insulating panel and the fourth primary insulating panel has a bearing zone, the respective recesses of the first, second, third, and fourth primary insulating panels being disposed to open one into the others and to form a housing, the anchoring device being disposed in the housing and being configured to hold the bearing zone of the external rigid plate of each of the first, second, third, and fourth primary insulating panels toward the supporting structure.
8. The tank as claimed in claim 7, wherein the primary thermal insulation barrier comprises a third reinforcing insulating plug and a fourth reinforcing insulating plug which are respectively housed in the recesses of t the third primary insulating panel and the fourth primary insulating panel and an insulating block which is disposed in the center of the housing between the first, second, third, and fourth reinforcing insulating plugs to maintain the third reinforcing insulating plug and the fourth reinforcing insulating plug in position, each of the third reinforcing insulating plug and the fourth reinforcing insulating plug extending, in the thickness direction, from the bearing zone of the external rigid plate of one of the third primary insulating panel and the fourth primary insulating panel to the specific zone of the primary sealing membrane, each of the third reinforcing insulating plug and the fourth reinforcing insulating plug bearing against the external rigid plate and against the specific zone of the primary sealing membrane, each of the third reinforcing insulating plug and the fourth reinforcing insulating plug comprising a polymer foam layer having a compressive yield strength greater than the compressive yield strength of the polymer foam layer of the third primary insulating panel and the fourth primary insulating panel.
9. The tank as claimed in claim 7, wherein the first reinforcing insulating plug has a shape which is complementary to the shape of the housing.
10. The tank as claimed in claim 1, wherein the first reinforcing insulating plug comprises an internal rigid plate flush with the internal rigid plate of the first primary insulating panel.
11. The tank as claimed in claim 1, further including a secondary thermal insulation barrier lying against the supporting structure and a secondary sealing membrane lying against the secondary thermal insulation barrier, the primary thermal insulation barrier lying against the secondary sealing membrane.
12. The tank as claimed in claim 11, wherein the secondary thermal insulation barrier comprises a secondary insulating panel anchored to the supporting structure, the anchoring device being fixed on the secondary insulating panel and thus ensuring anchoring of the first primary insulating panel on the secondary insulating panel.
13. A ship for transporting the fluid, the ship comprising: a hull; and the tank as claimed in claim 1 disposed in the hull.
14. A method for loading or offloading the ship as claimed in claim 13, wherein the fluid is conveyed through insulated pipelines from or to a floating or onshore storage facility to or from the tank of the ship.
15. A system for transferring the fluid, the system comprising: the ship as claimed in claim 13; a plurality of insulated pipelines configured to connect the tank installed in the hull of the ship to a floating or onshore storage facility; and a pump configured to cause a fluid to flow through the insulated pipelines from or to the floating or onshore storage facility to or from the tank of the ship.
16. The tank as claimed in claim 2, wherein the polymer foam layer of the first reinforcing insulating plug has a density equal to or greater than the density of the polymer foam layer of the first primary insulating panel.
17. The tank as claimed in claim 2, wherein the polymer foam layer of the first primary insulating panel has a density of between 110 and 150 kg/m.sup.3.
18. The tank as claimed in claim 3, wherein the polymer foam layer of the first primary insulating panel has a density of between 110 and 150 kg/m.sup.3.
19. The tank as claimed in claim 1, wherein the first reinforcing insulating plug partially indirectly bears against the external rigid plate by directly bearing against the retention member of the anchoring device.
Description
BRIEF DESCRIPTION OF THE FIGURES
(1) The invention will be better understood, and other objects, details, features and advantages thereof will become more clearly apparent during the course of the following description of a number of particular modes of embodiment of the invention which are given solely by way of nonlimiting illustration with reference to the appended drawings.
(2)
(3)
(4)
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(6)
(7)
(8)
(9)
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(11)
DETAILED DESCRIPTION OF MODES OF EMBODIMENT
(12) By convention, the terms external and internal are used to define the relative position of one element with respect to another, with reference to the interior and the exterior of the tank.
(13)
(14) The supporting structure 3 may notably comprise self-supporting metal sheets or, more generally, any type of rigid partitions having suitable mechanical properties. The supporting structure 3 may in particular be formed by the hull or the double hull of a ship. The supporting structure 3 comprises a plurality of walls defining the general shape of the tank which is usually a polyhedral shape.
(15) The secondary thermal insulation barrier 2 comprises a plurality of secondary insulating panels 7 anchored to the supporting structure by means of resin beads, not depicted, and/or studs, not depicted, welded on the supporting structure 3. The secondary insulating panels 7 have a substantially rectangular parallelepiped shape and are placed alongside each other in parallel rows separated from one another by gaps 8 ensuring a functional mounting clearance. The gaps 8 are filled with a lagging filling 9 such as glass wool, rock wool or flexible open-cell synthetic foam, for example. The secondary insulating panels 7 each comprise an insulating polymer foam layer sandwiched between an internal rigid plate and an external rigid plate. The internal and external rigid plates are, for example, plates of wood veneer bonded on said insulating polymer foam layer. The insulating polymer foam may in particular be a polyurethane-based foam.
(16) The secondary sealing membrane 4 comprises a plurality of corrugated metal sheets 10 each having a substantially rectangular shape. The corrugated metal sheets 10 are disposed at an offset to the secondary insulating panels 7 of the secondary thermal insulation barrier 2 in such a way that each of said corrugated metal sheets 10 extends simultaneously over four adjacent secondary insulating panels 7.
(17) Each corrugated metal sheet 10 has a first series of parallel corrugations 11 extending in a first direction and a second series of parallel corrugations 12 extending in a second direction. The directions of the series of corrugations 11, 12 are perpendicular to one another. Each of the series of corrugations 11, 12 is parallel to two opposing edges of the corrugated metal sheets 10. The corrugations project toward the exterior of the tank, i.e., in the direction of the supporting structure 3. The corrugations of the corrugated metal sheets 10 are housed in grooves 13 formed in the internal plate of the secondary insulating panels 7.
(18) The adjacent corrugated metal sheets 10 are lap-welded together. Furthermore, the corrugated metal sheets 10 are welded onto metal mounting plates 14 which are fixed on the internal plate of the secondary insulating panels 7. The corrugated metal sheets 10 comprise, along their longitudinal edges and at their four corners, cut-outs allowing the passage of studs 15 which are fixed on the internal rigid plates of the secondary insulating panels 7 and which are intended to ensure fixing of the primary thermal insulation barrier 5 on the secondary thermal insulation barrier 2. The corrugated metal sheets 10 are, for example, made from Invar: i.e., an alloy of iron and nickel with a coefficient of expansion typically between 1.2.Math.10.sup.6 and 2.Math.10.sup.6 K.sup.1, or from an iron alloy with a high manganese content with a coefficient of expansion typically of the order of 7.Math.10.sup.6 K.sup.1.
(19) Moreover, the primary thermal insulation barrier 5 comprises a plurality of primary insulating panels 16 having a substantially rectangular parallelepiped shape. The primary insulating panels 16 are offset here with respect to the secondary insulating panels 7 of the secondary thermal insulation barrier 2 in such a way that each primary insulating panel 16 extends over four secondary insulating panels 7.
(20) A primary insulating panel 16 is shown in detail in
(21) The polymer foam layer 17 is for example polyurethane foam, optionally reinforced by fibers, such as glass fibers. The polyurethane foam has a density of between 110 and 150 kg/m.sup.3, for example of the order of 130 kg/m.sup.3. Alternatively, the polymer foam layer is polyethylene foam or polyvinyl chloride foam. In other modes of embodiment, the polyurethane foam has a high density, i.e., a density of between 170 and 210 kg/m.sup.3. The internal rigid plate 18 of each primary insulating panel 16 is provided with metal mounting plates 20, 21 for anchoring the corrugated metal sheets 22 of the primary sealing membrane 6. The metal mounting plates 20, 21 extend in two perpendicular directions which are each parallel to two opposing edges of the primary insulating panels. In the mode of embodiment depicted, the metal mounting plates 20 are disposed along the longitudinal axis of symmetry of the primary insulating panels 16 and the metal mounting plates 21 are disposed along the transverse axis of symmetry of the primary insulating panels 16. The metal mounting plates 20, 21 are fixed in counterbores formed in the internal rigid plate 18 of the primary insulating panel 16 and fixed to the latter by screws, rivets or clasps, for example.
(22) The primary sealing membrane 6 is obtained by assembling a plurality of corrugated metal sheets 22, one of which is shown in
(23) Each corrugated metal sheet 22 comprises, between the corrugations, a plurality of planar surfaces 25 bearing against the internal plates 18 of the primary insulating panels 16. At each intersection between two corrugations 22, 23, the metal sheet comprises a node zone 26, as shown in
(24) Returning to
(25) As shown in
(26) As shown in
(27) As shown in
(28) Each tab of the retention member 40 bears against one of the bearing zones 37, i.e., the portion of the external plate 19 protruding with respect to the external plate 18 and to the polymer foam layer 17, in such a way that each bearing zone 37 is sandwiched between one of the tabs of the retention member 40 and the secondary sealing membrane 4 which lies against the secondary thermal insulation barrier 2.
(29) The retention member 40 comprises a bore threaded onto the stud 15. A nut 41 collaborates with a thread of the stud 15 in such a way as to ensure fixing of the retention member 40 on the stud 15. Furthermore, in the mode of embodiment depicted, one or more elastic washers, such as Belleville washers 42, are threaded onto the stud 15, between the nut 41 and the retention member 40, which makes it possible to ensure elastic anchoring of the primary insulating panels 16 on the secondary insulating panels 7.
(30) The structure of the primary thermal insulation barrier 5 at one anchoring device 38 acting on the corners of four adjacent primary insulating panels 16 can be seen with reference to
(31) Each reinforcing insulating plug 43 extends, in the thickness direction of the wall, from one of the bearing zones 37 of the external rigid plate 19 until it is flush with the internal rigid plate 18 of the primary insulating panels 16. Each reinforcing insulating plug 43 is thus capable of taking up compressive forces acting in the area of the primary sealing membrane 6 opposite. In particular, as shown in
(32) To achieve this, each reinforcing insulating plug 43 comprises a polymer foam layer 45 which has a compressive yield strength at least equal to 80% of that of the polymer foam layer 17 of the primary insulating panels 16 and for example equal to or greater than the latter. To achieve this, according to a mode of embodiment, the polymer foam layer 45 of the reinforcing insulating plugs 43 has a density greater than that of the polymer foam layer 17 of the primary insulating panels 16 and preferably more than 1.2 times greater. By way of example, the polymer foam layer 45 of the reinforcing insulating plugs 43 has a density of between 180 and 240 kg/m.sup.3, for example of the order of 210 kg/m.sup.3. According to a mode of embodiment, the polymer foam layer 45 of the reinforcing insulating plugs 43 is made of polyurethane foam. Alternatively, the polymer foam layer is polyethylene foam or polyvinyl chloride foam.
(33) In a manner which is complementary or alternative to a density of the polymer foam layer 45 greater than that of the primary insulating panels 16, the polymer foam layer 45 may be reinforced with fibers, for example by means of a mesh of glass fibers, which also contributes to increasing the compressive yield strength of the material. The fibers are preferably oriented in the thickness direction of the wall, which improves the compressive strength of the reinforcing insulating plugs 43 to an even greater extent.
(34) Furthermore, in the mode of embodiment depicted, each reinforcing insulating plug 43 comprises an internal rigid plate 46, made of wood veneer, flush with the internal rigid plate 18 of the primary insulating panels 16. In an alternative variant which is not depicted, none of the reinforcing insulating plugs 43 comprises an internal rigid plate 46 and the polymer foam layer 45 of each of the reinforcing insulating plugs 43 is flush with the internal surface of the primary insulating panels 16.
(35) The insulating block 44 is for example formed from a polymer foam. As shown in
(36) It will be noted that, advantageously, the reinforcing insulating plugs 43 are not bonded to the primary insulating panels 16 in such a way that all the forces pass compressively through said reinforcing insulating plugs 43.
(37) Optionally, as shown in
(38)
(39) The reinforcing insulating plug 50 comprises a polymer foam layer having identical features to those of the reinforcing insulating plugs 43 described above. According to a variant embodiment, the reinforcing insulating plug 50 further comprises an internal rigid plate which is fixed on the polymer foam layer.
(40) Reinforcing insulating plugs 43, 50 such as described previously are advantageously disposed in the anchoring zones at the corners of the primary insulating panels 16, only in the areas of the walls of the tank which are most subjected to shocks resulting from movement of the fluid in the interior of the tank.
(41) Furthermore, such reinforcing insulating plugs 43, 50 may also be housed in the recesses 35 formed along each of the two longitudinal edges of the primary insulating panels 16. This is particularly advantageous when said recesses 35 are formed facing at least one base of a node zone 26 of the primary sealing membrane 6.
(42) Furthermore, in other modes of embodiment which are not depicted, the recesses which form the bearing zones and in which the reinforcing insulating plugs 43, 50 are housed are formed neither on one of the edges of the primary insulating panel 16, nor at one of its corners, and pass through the polymer foam layer 17.
(43) Furthermore, the recesses may have shapes different from those described above. In particular, the housing formed by the four recesses formed at the corners of the adjacent primary insulating panels does not necessarily have the shape of a cross and may equally have a cylindrical, polyhedral or other shape.
(44) Furthermore, according to the invention, the specific zone of the primary sealing membrane 6 which lies against one of the reinforcing insulating plugs is not necessarily a node zone 26 of the primary sealing membrane 6 as in the modes of embodiment described above and may be formed by any zone of the primary sealing membrane comprising a zone projecting toward the interior of the tank, such as a single corrugation or the like. The specific zone of the primary sealing membrane may also be a zone projecting toward the exterior of the tank, such as a node zone of the primary sealing membrane at the junction between two corrugations of the primary sealing membrane which project toward the exterior of the tank.
(45) Referring to
(46) In a manner which is known per se, loading/offloading pipelines 73 disposed on the top deck of the ship may be connected, by means of suitable connectors, to a maritime or harbor terminal in order to transfer a cargo of LNG from or to the tank 71.
(47)
(48) In order to generate the pressure required for the transfer of the liquefied gas, use is made of pumps carried onboard the ship 70 and/or pumps with which the onshore facility 77 is equipped and/or pumps with which the loading and offloading station 75 is equipped.
(49) Although the invention has been described in conjunction with a number of particular modes of embodiment, it is quite obvious that it is not in any way restricted thereto and that it comprises all the technical equivalents of the means described and combinations thereof where these fall within the scope of the invention.
(50) The use of the verbs comprise, have or include and conjugated forms thereof does not exclude there being elements or steps other than those listed in a claim.
(51) In the claims, any reference sign between parentheses should not be interpreted as placing a limit on the claim.