Plug assembly and receptacle assembly with two rows
11641082 · 2023-05-02
Assignee
Inventors
Cpc classification
H01R24/60
ELECTRICITY
H01R25/003
ELECTRICITY
H01R12/721
ELECTRICITY
International classification
H01R25/00
ELECTRICITY
H01R12/72
ELECTRICITY
Abstract
A connector system for a pluggable IO connector is disclosed that includes a plug with two rows of pads on two sides of a mating blade and a receptacle with two connection regions that is configured to engage the two rows of pads. In an embodiment the connector system can support double the data bandwidth of a typical connector, such as a QSFP connector, while allowing for backward compatibility with convention plug assemblies that have a single row of pads on each side the mating blade.
Claims
1. A receptacle assembly, comprising: a cage defining, at least in part, a port, the cage including a front face, a top wall, a plurality of side walls, and a rear wall, the cage having a length between the front face and the rear wall, the cage configured to be mounted to a circuit board, and the port configured to have an insertion direction parallel to the top wall and the circuit board; and a connector configured to be mounted to the circuit board and to be positioned in the cage between the top wall and the circuit board, the connector including a card slot aligned with the port and having the same insertion direction, the card slot recessed in the port rearward of the front face, wherein: the connector includes a first pair of opposing contacts configured to mate with opposing pads on a mating blade in a first connection region when the mating blade is inserted into the card slot in the insertion direction, the connector includes a second pair of opposing contacts configured to mate with opposing pads on the mating blade in a second connection region when the mating blade is inserted into the card slot in the insertion direction, the second connection region is positioned rearward of the first connection region and the first connection region positioned rearward of the front face of the cage by a distance of at least one third of the length of the cage, the first pair of opposing contacts are provided by a first set of terminals that are supported in a cantilevered manner, each first terminal among the first set of terminals has an embedded portion that is embedded in a frame and has a cantilevered portion, the cantilevered portion of each first terminal being that portion not embedded in contact with the frame and extending to a contact point of that first terminal, the cantilevered portion of the first set of terminals starts forward of the second connection region while the embedded portion of the first set of terminals is adjacent the second connection region and frame material is positioned between each first terminal of the first set of terminals and forward the second pair of opposing contacts, and the first set of terminals are configured to electrically connect opposing pads on the mating blade to the circuit board when the mating blade is inserted into the card slot in the insertion direction.
2. The receptacle assembly of claim 1, wherein the second pair of opposing contacts are provided by a second set of terminals.
3. The receptacle assembly of claim 2, wherein the first and second sets of terminals include tails that are configured to allow the connector to be mounted on the circuit board.
4. The receptacle assembly of claim 2, wherein the first and second sets of terminals include tails and the tails of the second set of terminals are positioned between the tails of the first set of terminals.
5. The receptacle assembly of claim 1, wherein: the first set of terminals includes a top row of terminals and a bottom row of terminals, the top row of terminals is supported by a first frame, and the bottom row of terminals is supported by a second frame separate from the first frame.
6. The receptacle assembly of claim 1, wherein the first set of terminals include tails that are configured to allow the connector to be mounted on the circuit board.
7. The receptacle assembly of claim 6, wherein the first set of terminals include tails that have an eye-of-the-needle portion and are configured to allow the connector to be mounted on the circuit board in a press-fit manner.
8. The receptacle assembly of claim 3, wherein the first and second sets of terminals include tails that have an eye-of-the-needle portion and are configured to allow the connector to be mounted on the circuit board in a press-fit manner.
9. The receptacle assembly of claim 1, wherein: the second pair of opposing contacts are provided by a second set of terminals that are supported in a cantilevered manner, and each second terminal among the second set of terminals has an embedded portion that is embedded in the frame and has a cantilevered portion, the cantilevered portion of each second terminal being that portion not embedded in contact with the frame and extending to a contact point of that second terminal.
10. The receptacle assembly of claim 9, wherein: the first set of terminals includes a first top row of terminals and a first bottom row of terminals, the first top row of terminals is supported by a first frame, and the first bottom row of terminals is supported by a second frame separate from the first frame.
11. The receptacle assembly of claim 10, wherein: the second set of terminals includes a second top row of terminals and a second bottom row of terminals, the second top row of terminals is supported by a third frame separate from the first frame and the second frame, and the second bottom row of terminals is supported by a fourth frame separate from the first frame, the second frame, and the third frame.
12. The receptacle assembly of claim 1, wherein: each first terminal among the first set of terminals comprises an angled portion between the embedded portion and the cantilevered portion, and the angled portion is embedded in the frame.
13. A receptacle assembly, comprising: a cage defining, at least in part, a port, the cage including a front face, a top wall, a plurality of side walls, and a rear wall, the cage having a length between the front face and the rear wall, the cage configured to be mounted to a circuit board, and the port configured to have an insertion direction parallel to the top wall and the circuit board; and a connector configured to be mounted to the circuit board and to be positioned in the cage between the top wall and the circuit board, the connector including a card slot aligned with the port and having the same insertion direction, the card slot recessed in the port rearward of the front face, wherein: the connector includes a first pair of opposing contacts configured to mate with opposing pads on a mating blade in a first connection region when the mating blade is inserted into the card slot in the insertion direction, the connector includes a second pair of opposing contacts configured to mate with opposing pads on the mating blade in a second connection region when the mating blade is inserted into the card slot in the insertion direction, the second connection region positioned rearward of the first connection region and the first connection region positioned rearward of the front face of the cage by a distance of at least one third of the length of the cage, the first pair of opposing contacts are provided by a first set of terminals that are supported in a cantilevered manner, each first terminal among the first set of terminals has an embedded portion that is embedded in a frame and has a cantilevered portion, the cantilevered portion of each first terminal being that portion not embedded in contact with the frame and extending to a contact point of that first terminal, the cantilevered portion of the first set of terminals starts forward of the second connection region while the embedded portion of the first set of terminals is adjacent the second connection region and frame material is positioned between each first terminal of the first set of terminals and forward the second pair of opposing contacts, the receptacle assembly is configured to provide a 200 Gbps 8 X connection that is compatible with a QSFP style plug connector, and the first set of terminals are configured to electrically connect opposing pads on the mating blade to the circuit board when the mating blade is inserted into the card slot in the insertion direction.
14. The receptacle assembly of claim 13, wherein the second pair of opposing contacts are provided by a second set of terminals.
15. The receptacle assembly of claim 14, wherein the first and second sets of terminals include tails that are configured to allow the connector to be mounted on the circuit board.
16. The receptacle assembly of claim 14, wherein the first and second sets of terminals include tails and the tails of the second set of terminals are positioned between the tails of the first set of terminals.
17. The receptacle assembly of claim 13, wherein: the first set of terminals includes a top row of terminals and a bottom row of terminals, the top row of terminals is supported by a first frame, and the bottom row of terminals is supported by a second frame separate from the first frame.
18. The receptacle assembly of claim 13, wherein the first set of terminals include tails that are configured to allow the connector to be mounted on the circuit board.
19. The receptacle assembly of claim 18, wherein the first set of terminals include tails that have an eye-of-the-needle portion and are configured to allow the connector to be mounted on the circuit board in a press-fit manner.
20. The receptacle assembly of claim 15, wherein the first and second sets of terminals include tails that have an eye-of-the-needle portion and are configured to allow the connector to be mounted on the circuit board in a press-fit manner.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) The present invention is illustrated by way of example and not limited in the accompanying figures in which like reference numerals indicate similar elements and in which:
(2)
(3)
(4)
(5)
(6)
(7)
(8)
(9)
(10)
(11)
(12)
(13)
(14)
(15)
(16)
(17)
(18)
(19)
(20)
(21)
(22)
(23)
(24)
(25)
(26)
(27)
(28)
(29)
(30)
(31)
(32)
(33)
(34)
(35)
(36)
(37)
(38)
(39)
(40)
(41)
(42)
(43)
DETAILED DESCRIPTION
(44) The detailed description that follows describes exemplary embodiments and is not intended to be limited to the expressly disclosed combination(s). Therefore, unless otherwise noted, features disclosed herein may be combined together to form additional combinations that were not otherwise shown for purposes of brevity.
(45) The disclosed embodiments illustrates features that can be included in a high density QSFP style connector system. As can be appreciated, while a stacked receptacle assembly is disclosed that includes a top port and a bottom port, a single port connector could also be provided. In addition, ganged version could also be provided by increasing the number of connectors depicted and creating a cage that had two or more ports arranged side by side. It should be noted that while the depicted embodiment is configured to be compatible with a QSFP style connector, this disclosure is not so limited. Other known standards, such as SFP or XSFP or new standards would also be compatible with the features and discussion provided herein and the style of connector is not intended to be limiting unless otherwise noted.
(46) As can be appreciated, the receptacle assembly includes a two-part housing. A first set of wafers support vertical terminals. The vertical terminals include tails but do not include contacts. A second set of wafers support horizontal terminals. The horizontal terminals include contacts but do not include tails. The first and second sets of wafers are pressed together so that there is an electrical connection between the tails and the contacts.
(47) The system is designed so that it supports 25 Gbps data rates for each differential channel and thus offers the ability to support 200 Gbps systems, compared to existing QSFP systems that can support 100 Gbps with a 25 Gbps differential channel.
(48) As can be appreciated, the receptacle assembly is configured to improve air flow so that the system can be cooled while still supporting light pipes. A center member includes an open channel that allows air to flow between a top and bottom port. The center member includes a center divider and apertures in two side walls. A back wall of a cage can includes apertures that allow air to flow in (or out, depending on whether the airflow is front-to-back or back-to-front) of the connector in an efficient manner.
(49) Turning to
(50) The top flange 60 includes a first lower surface 60a and a second lower surface 60b and the first lower surface 60b is offset from the second lower surface 60b. Thus the first distance between the first lower surface 60a and the mating blade 70 is less than a second distance between the second lower surface 60b and the mating blade.
(51) The mating blade 70 includes a top surface 70a that supports a first pad row 72, a second pad row 74 and a third pad row 76 that are positioned between the first and second rows of pads 72, 74. The mating blade 70 also includes a bottom surface 70b that supports a fourth pad row 72′, a fifth pad row 74′ and a sixth pad row 76′ that are positioned between the first and second rows of pads 72′, 74′. As can be appreciated, the fourth, fifth and sixth pad rows can be arranged the same as the first, second and third pad rows but are positioned on the opposite side of the mating blade 70. In an embodiment the top flange 60 can cover the first, second and third pad rows 72, 74, 76 and can extend past the front end 77 while the bottom flange 65 covers just the fifth pad row 74′ on the bottom. While not required, one potential advantage of such a configuration is that it allow the plug assembly to be interchangeable with a system that allows for two different plug assemblies to be alternatively inserted into the same port, as will be disclosed below.
(52) The first row 72 include short pads 82 that can be configured as signal pads for higher data rates and longer pads 81 that can be used as ground pads or low data rate pads. As shown, the short pads 82 are arranged so as to provide a differential pair 83. In operation, the first pad row 72 will slide past a second connection region 174 and mate with a first connection region 172 while the second pad row 74 mate with the second connection region (as will be discussed below). To ensure the connection with the first and second connection regions 172, 174 are reliable it has been determined beneficial to include the third pad row 76 to protect the first connection region. The third pad row 76 can include long pads 84 positioned between two pairs of short pads and further include intermediate pads 85 positioned between long pads 81. Naturally, the depicted configuration is intended to have the first pad row 72 and second pad row 74 be configured substantially the same. If such a configuration is not required then the third pad row 76 may have a different configuration of pads. Regardless, it is preferred that the pads in the third pad row 76 be longer than the short pads 82 in the first and second pad rows 72, 74 so as to ensure good electrical separation between the first and second pad rows 72, 74.
(53) It should be noted that the plug assembly is depicted as a copper-based configuration but could readily be provided as a copper/optical solution (e.g., a transceiver). In such a configuration the internal part of the plug would include a desired optical engine (such as is available from OPLINK or other providers) and would convert the copper signals to optical signals and would be configured to transmit those optical signals over optical fibers, as is known.
(54) As can be appreciated from
(55) In order to define the two ports more fully, a divider 190 is positioned between the top port 110 and the bottom port 115. The divider 190 includes a first wall 191 and a second wall 192. The first wall 191 that helps define the top port 110 and the second wall 192 helps define the bottom port 115. The divider 190 also provides a channel for air to flow between the ports in direction B-B so that air can flow pass through front vents 107 in center wall 106 (path A-A) or through rear vents (path C-C), through path B-B and then through path C-C or AA. If the vents 136 are provided then another path of air through the vents is also possible. More will be said about the air flow below.
(56) The connector 150 includes a first module 160 and a second module 165 that respectively provide the mating contacts positioned in the top and bottom ports 110, 115. It should be noted that each of the modules 160, 165 are depicted as being different because in some embodiments it will be desirable to connect terminals 230 (or some of the terminals 230) to the supporting circuit board. Thus, as depicted the first module 160 includes a first terminal row 181 supported by a frame 181a, a second terminal row 182 supported by a frame 182a, a third terminal row 183 supported by a frame 183a and a fourth terminal row 184 supported by a frame 184a. In a similar fashion, the second module 165 provides a first terminal row 186 supported by frame 186a, a second terminal row 187 supported by a frame 187a, a third terminal row 188 supported by a frame 188a and a fourth terminal row 189 supported by a frame 189a. Each of the frames can include cutouts 198 to modify the impedance of the terminal.
(57) The depicted terminals 230 have different lengths but generally have a contact 231, a cantilevered portion 231a, a wide body portion 232a, a narrow body portion 232b and a tail 233. The depicted tail 233 is configured to be pressed on a mating terminal as will be discussed below but could also be configured to be attached to a conductor of a cable assembly. For example, as shown in
(58) Each module 160, 165 provides two connection regions. Specifically, module 160 includes first connection region 172 and second connection region 174 while module 165 includes first connection region 172′ and second connection region 174′. The first connection region is provided by contacts in by the first terminal row 181 and in the second terminal row 184 (which provide rows of opposing contacts) while the second connection region is provided by contacts in the second terminal row 182 and the third terminal row 183 (which again provide row of opposing contacts). As can be appreciated, two terminal rows (the depicted terminal rows 186 and 187 in
(59) In operation, a plug assembly can be inserted into the top port 110 and a mating blade will engage the second connection region 174. If the plug assembly is a standard design then the mating blade has a single pad row that will only engage the second connection region. If the plug assembly has two pad row design (e.g., a high density design) then the first pad row on the mating blade will first engage the second connection region and then as the plug assembly is fully inserted into the port, the first pad row will slide past the second connection region 174 and engage the first connection region 172. Accordingly, for a plug assembly with two pad rows of signal contacts on each side, the first pad row 72 will engage the first connection region 172 while the second pad row 74 will engage the second connection region 174. If desired the first connection region 172′ and second connection region 174′ can be similarly configured and can operate similarly. This can be appreciated from
(60) As previously noted, the top flange 60 includes the first lower surface 60a and the second lower surface 60b. The modules 160, 165 are configured to support a nose portion 320a, 320b and the nose portions include a first nose surface 323a that is configured to be aligned with the first lower surface 60a and may include a nose wall 323b that provides a transition to a second nose surface 323c that is aligned with the second lower surface 60b.
(61)
(62) As can be appreciated, the connector 150 includes a first card slot 331 aligned with the top port 110 and a second card slot 332 aligned with the bottom port 115. The card slots 331, 332 are recessed away from the front face 116, in an embodiment the cage has a length L and the cards slots are recessed a distance that is at least ⅓ L. The connector also includes a top air path 345 that provides for a ventilation path in the top port. In order to improve cooling in the bottom port 115, a center member 340 is provided. The center member 340 can be positioned between a first nose portion 320a that defines the first card slot 331 and a second nose portion 320b that defines the second card slot 332. The center member 340 include outer walls 340a, 340b that each include side vents 342, the center member 340 further includes a center wall 341 that helps split and direct the air passing through the divider 190 toward the two outer walls 340a, 340b. Because the outer walls 340a, 340b are recessed in compared to the cage, the space between the outer walls 340a, 340b, the side walls 135 and the shoulders 321, 322 of respective nose portions 320a, 320b creates an air channel 344 that allow air to flow past the connector 150 and out through the rear vents 139.
(63) The top air path 345 accepts a rear section 346 that can be mounted to the top air path 345 and extends the air path toward the rear wall 138. The second nose portion 320b can be connected to back bracket 352, which can help provide for additional rigidity. It should be noted however, that the first nose portion 320a and second nose portion 320b do not need to be a single structure and thus can be separately attached to the respective module and supported by the center member 340. As can be appreciated, the depicted nose portions 320a, 320b include terminal grooves 326 that help support the contacts with a comb-like structure. While terminal grooves 326 are not required it is beneficial to provide them for the connection region that makes the first contact with a mating blade being inserted in the I direction.
(64) In order to mount the modules 160, 165 on a circuit board, vertical modules 205, 210 are provided. The depicted vertical modules provide a stepped configuration, as can be appreciated from
(65) It should be noted that while a stacked configuration is shown, a single port configuration is also contemplated. For example, the module 165 and the vertical module 210 could be used by themselves to provide a single port design (as compared to a stacked configuration). In such a configuration a single nose portion could be used and the center module could be omitted. It should also be noted that while a press-fit configuration is depicted, a version design for SMT mounting is also contemplated and within the scope of the disclosure as a person of skill in the art would generally be able to replace a standard press-fit tail with an SMT tail.
(66) Regardless of the mounting type, assuming there is a mounting to circuit board, terminals 230 are connected to vertical terminals 290. The depicted vertical terminals 290 include a tail 291, a shoulder 292 and a vertical riser 293 that is configured to engage the tail 233. As depicted, the engagement is an interference fit between the vertical riser 293 and an aperture 233a.
(67) The disclosure provided herein describes features in terms of preferred and exemplary embodiments thereof. Numerous other embodiments, modifications and variations within the scope and spirit of the appended claims will occur to persons of ordinary skill in the art from a review of this disclosure.