PANEL BRIDGE VARIABLE HEIGHT PIER LEG EXTENSION
20260092425 ยท 2026-04-02
Assignee
Inventors
- Mark W Pollak (Clinton, MS, US)
- Gary E. Johnston (Rayville, LA, US)
- Daniel E. Harder (Vicksburg, MS, US)
Cpc classification
International classification
Abstract
In one embodiment, a variable height pier leg extension apparatus provides adjustable leg extension to a plurality of bridge panel components each having two panel bridge pier legs for a panel bridge pier. The bridge panel components are disposed in a panel bridge pier leg configuration. The variable height pier leg extension apparatus comprises a plurality of variable height pier leg extension frames arranged in the panel bridge pier leg configuration and to be attached to a pier foundation, each variable height pier leg extension frame including a plurality of vertically spaced mounting locations to be selected to elevate the panel bridge pier legs of the bridge panel components relative to the pier foundation; and a plurality of mounting members to mount the panel bridge pier legs of the bridge panel components to the variable height pier leg extension frames at selected mounting locations to elevate the panel bridge pier legs to provide a selected elevation for the bridge panel components of the panel bridge pier.
Claims
1. A variable height pier leg extension apparatus to provide adjustable leg extension to a plurality of bridge panel components each having two panel bridge pier legs for a panel bridge pier, the bridge panel components disposed in a panel bridge pier leg configuration, the variable height pier leg extension apparatus comprising: a plurality of variable height pier leg extension frames arranged in the panel bridge pier leg configuration and to be attached to a pier foundation, each variable height pier leg extension frame including a plurality of vertically spaced mounting locations to be selected to elevate the panel bridge pier legs of the bridge panel components relative to the pier foundation; and a plurality of mounting members to mount the panel bridge pier legs of the bridge panel components to the variable height pier leg extension frames at selected mounting locations to elevate the panel bridge pier legs to provide a selected elevation for the bridge panel components of the panel bridge pier.
2. The variable height pier leg extension apparatus of claim 1, wherein each variable height pier leg extension frame is configured to mount a first panel bridge pier leg of the two panel bridge pier legs of a first bridge panel component and a second panel bridge pier leg of the two panel bridge pier legs of a second bridge panel component disposed adjacent to the first bridge panel component.
3. The variable height pier leg extension apparatus of claim 2, wherein each variable height pier leg extension frame comprises two pairs of channels spaced apart and attached to the pier foundation, the channels having a plurality of channel apertures to provide the vertically spaced mounting locations; and wherein the mounting members each extend through two channel apertures of each pair of channels and a mounting aperture in a corresponding panel bridge pier leg of a corresponding bridge panel component to be supported by the pair of channels to provide the selected elevation of the bridge panel component.
4. The variable height pier leg extension apparatus of claim 3, further comprising: a plurality of load distribution brackets each attached to a corresponding channel at the selected mounting location and overlapping a plurality of the channel apertures.
5. The variable height pier leg extension apparatus of claim 4, wherein load distribution brackets each overlap at least three vertically spaced channel apertures of the corresponding channel.
6. The variable height pier leg extension apparatus of claim 3, further comprising: a plurality of vertically spaced cross brackets attached to the two pairs of channels of each variable height pier leg extension frame at a plurality of different heights of the variable height pier leg extension frame.
7. The variable height pier leg extension apparatus of claim 1, further comprising: a plurality of cross links including multiple cross links attached between each pair of adjacent variable height pier leg extension frames.
8. A variable height pier leg extension method to provide adjustable leg extension to a plurality of bridge panel components each having two panel bridge pier legs for a panel bridge pier, the bridge panel components disposed in a panel bridge pier leg configuration, the variable height pier leg extension method comprising: mounting a variable height bridge pier support system having a plurality of variable height pier leg extension frames to a pier foundation; determining mounting locations at the variable height pier leg extension frames to elevate a panel bridge pier at a selected elevation; positioning the bridge panel components of the panel bridge pier over the variable height bridge pier support system; aligning the panel bridge pier legs of the bridge panel components of the panel bridge pier with the variable height pier leg extension frames of the variable height bridge pier support system; lowering the bridge panel components of the panel bridge pier to position the bridge pier legs at the mounting locations of corresponding variable height pier leg extension frames of the variable height bridge pier support system; and attaching the panel bridge pier legs of the panel bridge pier to the variable height pier leg extension frames of the variable height bridge pier support system at corresponding mounting locations to support the panel bridge pier at the selected elevation.
9. The variable height pier leg extension method of claim 8, wherein attaching the panel bridge pier legs to the variable height pier leg extension frames comprises: attaching, to each leg extension frame, a first panel bridge pier leg of the two panel bridge pier legs of a first bridge panel component and a second panel bridge pier leg of the two panel bridge pier legs of a second bridge panel component disposed adjacent to the first bridge panel component.
10. The variable height pier leg extension method of claim 9, further comprising: wherein each variable height pier leg extension frame comprises two pairs of channels spaced apart and attached to the pier foundation, the channels having a plurality of channel apertures to provide a plurality of selectable vertically spaced mounting locations; and wherein attaching the panel bridge pier legs to the variable height pier leg extension frames comprises extending a mounting member through two channel apertures of each pair of channels and a mounting aperture in a corresponding panel bridge pier leg of a corresponding bridge panel component to be supported by the pair of channels to provide the selected elevation of the bridge panel component.
11. The variable height pier leg extension method of claim 10, further comprising: attaching a plurality of load distribution brackets each to a corresponding channel at the selected mounting location and overlapping a plurality of the channel apertures.
12. The variable height pier leg extension method of claim 11, wherein the load distribution brackets are each attached to overlap at least three vertically spaced channel apertures of the corresponding channel.
13. The variable height pier leg extension method of claim 10, wherein each pair of channels are attached to a pier sole plate, and wherein mounting the variable height bridge pier support system having a plurality of variable height pier leg extension frames to a pier foundation comprises: mounting the pier sole plate of each pair of channels to the pier foundation.
14. The variable height pier leg extension method of claim 10, further comprising: attaching a plurality of vertically spaced cross brackets to the two pairs of channels of each variable height pier leg extension frame at a plurality of different heights of the variable height pier leg extension frame.
15. The variable height pier leg extension method of claim 8, further comprising: attaching a plurality of cross links between each pair of adjacent variable height pier leg extension frames.
16. The variable height pier leg extension method of claim 8, wherein mounting the variable height bridge pier support system having a plurality of variable height pier leg extension frames to a pier foundation comprises: attaching each variable height pier leg extension frame to a base plate; and mounting the base plate for each variable height pier leg extension frame to the pier foundation.
17. A variable height pier leg extension apparatus to provide adjustable leg extension to a plurality of bridge panel components of a panel bridge pier, the bridge panel components disposed in a panel bridge pier leg configuration, the variable height pier leg extension apparatus comprising: a plurality of variable height pier leg extension frames arranged in the panel bridge pier leg configuration and to be attached to a pier foundation, each variable height pier leg extension frame including a plurality of vertically spaced mounting locations to be selected to elevate the panel bridge pier legs of the bridge panel components relative to the pier foundation; each variable height pier leg extension frame including two pairs of channels spaced apart and attached to the pier foundation, the channels having a plurality of channel apertures to provide the vertically spaced mounting locations; one pair of channels of each variable height pier leg extension frame and another pair of channels of another variable height pier leg extension frame adjacent thereto configured to be coupled to a corresponding one bridge panel component of the panel bridge pier; and a plurality of mounting members to mount the bridge panel components of the panel bridge pier each to one pair of channels of two adjacent variable height pier extension frames at selected mounting locations to elevate the bridge panel components to provide a selected elevation of the bridge panel components of the panel bridge pier.
18. The variable height pier leg extension apparatus of claim 17, wherein the mounting members each extend through two channel apertures of each pair of channels and a mounting aperture in the corresponding bridge panel component to be supported by the pair of channels to provide the selected elevation of the corresponding bridge panel component.
19. The variable height pier leg extension apparatus of claim 18, further comprising: a plurality of load distribution brackets each attached to a corresponding channel at the selected mounting location and overlapping a plurality of the channel apertures.
20. The variable height pier leg extension apparatus of claim 19, wherein load distribution brackets each overlap at least three vertically spaced channel apertures of the corresponding channel.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0010] Embodiments of the invention will become more fully apparent from the following detailed description, the appended claims, and the accompanying drawings in which like reference numerals identify similar or identical elements.
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[0022]
DETAILED DESCRIPTION
[0023] Detailed illustrative embodiments of the present invention are disclosed herein. However, specific structural and functional details disclosed herein are merely representative for purposes of describing example embodiments of the present invention. The present invention may be embodied in many alternate forms and should not be construed as limited to only the embodiments set forth herein. Further, the terminology used herein is for the purpose of describing particular embodiments only and is not intended to be limiting of example embodiments of the invention.
[0024] As used herein, the singular forms a, an, and the, are intended to include the plural forms as well, unless the context clearly indicates otherwise. It further will be understood that the terms comprises, comprising, includes, and/or including, specify the presence of stated features, steps, or components, but do not preclude the presence or addition of one or more other features, steps, or components. It also should be noted that in some alternative implementations, the functions/acts noted may occur out of the order noted in the figures. For example, two figures shown in succession may in fact be executed substantially concurrently or may sometimes be executed in the reverse order, depending upon the functionality/acts involved.
1. Introduction
[0025] A pier is the part of the substructure that supports the superstructure of the bridge and transfers loads of the superstructure to the foundations. A bearing is a device which supports the parts of the superstructure and transfers loads and movements from the deck to the substructure and foundation. The bearing is used to allow controlled movement and decrease the stress involved. A pile is a slender member-driven into the surrounding soil to resist the loads. The pile cap is a thick reinforced concrete slab cast on top of the group piles to distribute loads.
[0026]
2. Pier Leg Extension for Adjustable Height Extension of Pier Leg
[0027]
[0028] The adjustable pier leg extension frame 200 comprises two leg extensions each including a pair of C-channels or U-channels 210 extending vertically from a base plate 220. Each leg extension frame 200 hence has a set of four U-channels 210. The U-channels 210 may be welded to the base plate 220. Instead of the base plate 220, each U-channel 210 may have a sole plate at the bottom which can be attached directly to the foundation. Each U-channel 210 has a U-channel webbing with channel apertures 212 as mounting points spaced in increments (e.g., 6-inch increments) to provide a plurality of selectable vertically spaced mounting locations for supporting the variable height pier leg extension frame 200 at different heights. The four U-channels 210 form two pairs of U-channels 210. Each pair has aligned U-channel webbings and channel apertures 212 and are spaced from one another by a webbing spacing which may be in the neighborhood of the spacing between the channel apertures 212 (e.g., 5-6 inches webbing spacing). The leg extension frame 200 further includes four load distribution brackets or plates 230 and a pair of pins or bolts 240. Each load distribution bracket 230 is disposed at least partially inside a corresponding U-channel 210. The distribution brackets 230 may be disposed on the other (external) side of the webbing instead of the internal side of the webbing in other embodiments. Each distribution bracket 230 may have a pair of bracket protrusions 232 to extend through and engage a pair of channel apertures 212. Each distribution bracket 230 further includes a bracket aperture 234. The two connectors 240 each separately connect two of the distribution brackets 230 and two corresponding U-channels 210 by extending through two bracket apertures 234 of the two distribution brackets 230 and two channel apertures 212 of the two U-channels 210. The distribution brackets 230 each overlap a plurality of channel apertures 212 including the pair of channel apertures 212 used for mounting as mounting locations (at least three channel apertures 212 in the embodiments shown) to distribute the load on the U-channels 210 and ensure structural integrity. The distribution brackets 230 are attached to the U-channels 210 of the pier leg extension frame 200 to reinforce the mounting locations for mounting the bridge pier legs 116 of the panel bridge pier 100. A plurality of vertically spaced triangular cross brackets 250 are coupled to the two pairs of connected U-channels 210 to attach the two pairs and orient them at a right angle.
[0029]
[0030] In order to solve the problem of large height increments in panel bridge piers (e.g., 10 feet), the variable height extension frames 200 are configured to fit between a standard panel bridge pier (e.g., 100 in
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[0034] Prototypes were tested for maximum compression strength. The prototypes reached a maximum compressive strength of 280 kips before failure. Against the max design load of 145 kips, this represented a F.O.S. of 1.93. Minor modifications were made to increase F.O.S. (Factor of Safety) up to a target of three. The U-channel size was increased. Additional cross bracing (250, 950) was added. Material selection for pins changed (now using hardened steel bolts).
[0035]
[0036]
[0037] In another alternate embodiment, the leg extension may employ a leg extension frame where instead of U-channel vertical members, solid square or rectangular reinforcement or load distribution stock or blocks welded into the webbing are used to eliminate the need for the distribution brackets. The distribution brackets 230 (
[0038] One unique feature for the leg extensions of the present invention is the multiple mounting locations along the lengths of the U-channels. Providing the multiple mounting locations simplifies the construction of a panel bridge pier in the field by reducing the need for site modification or large footing construction necessary to reach the required pier height. This in turn reduces overall time and resource requirements for the construction of the full bridge.
3. Adjustable Pier Leg Extension Method
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[0040] Embodiments of the invention can be manifest in the form of methods and apparatuses for practicing those methods. As compared to the traditional panel bridge configuration in which the pier height is only adjustable by the full length of the bridge panels (e.g., 10 feet), the benefits of implementing this technology to provide variable height, adjustable pier leg extensions by increments of an order of magnitude smaller are clear and significant.
[0041] The inventive concepts taught by way of the examples discussed above are amenable to modification, rearrangement, and embodiment in several ways. Accordingly, although the present disclosure has been described with reference to specific embodiments and examples, persons skilled in the art will recognize that changes may be made in form and detail without departing from the spirit and scope of the disclosure.
[0042] An interpretation under 35 U.S.C. 112(f) is desired only where this description and/or the claims use specific terminology historically recognized to invoke the benefit of interpretation, such as means, and the structure corresponding to a recited function, to include the equivalents thereof, as permitted to the fullest extent of the law and this written description, may include the disclosure, the accompanying claims, and the drawings, as they would be understood by one of skill in the art.
[0043] To the extent the subject matter has been described in language specific to structural features and/or methodological steps, it is to be understood that the subject matter defined in the appended claims is not necessarily limited to the specific features or steps described. Rather, the specific features and steps are disclosed as example forms of implementing the claimed subject matter. To the extent headings are used, they are provided for the convenience of the reader and are not to be taken as limiting or restricting the systems, techniques, approaches, methods, devices to those appearing in any section. Rather, the teachings and disclosures herein can be combined, rearranged, with other portions of this disclosure and the knowledge of one of ordinary skill in the art. It is the intention of this disclosure to encompass and include such variation.
[0044] The indication of any elements or steps as optional does not indicate that all other or any other elements or steps are mandatory. The claims define the invention and form part of the specification. Limitations from the written description are not to be read into the claims.
[0045] Unless explicitly stated otherwise, each numerical value and range should be interpreted as being approximate as if the word about or approximately preceded the value or range.
[0046] Unless otherwise indicated, all numbers expressing quantities of ingredients, properties such as molecular weight, percent, ratio, reaction conditions, and so forth used in the specification and claims are to be understood as being modified in all instances by the term about, whether or not the term about is present. Accordingly, unless indicated to the contrary, the numerical parameters set forth in the specification and claims are approximations that may vary depending upon the desired properties sought to be obtained by the present disclosure. At the very least, and not as an attempt to limit the application of the doctrine of equivalents to the scope of the claims, each numerical parameter should at least be construed in light of the number of reported significant digits and by applying ordinary rounding techniques. Notwithstanding that the numerical ranges and parameters setting forth the broad scope of the disclosure are approximations, the numerical values set forth in the specific examples are reported as precisely as possible. Any numerical value, however, inherently contains certain errors necessarily resulting from the standard deviation found in their respective testing measurements.
[0047] It will be further understood that various changes in the details, materials, and arrangements of the parts which have been described and illustrated in order to explain embodiments of this invention may be made by those skilled in the art without departing from embodiments of the invention encompassed by the following claims.
[0048] In this specification including any claims, the term each may be used to refer to one or more specified characteristics of a plurality of previously recited elements or steps. When used with the open-ended term comprising, the recitation of the term each does not exclude additional, unrecited elements or steps. Thus, it will be understood that an apparatus may have additional, unrecited elements and a method may have additional, unrecited steps, where the additional, unrecited elements or steps do not have the one or more specified characteristics.
[0049] It should be understood that the steps of the exemplary methods set forth herein are not necessarily required to be performed in the order described, and the order of the steps of such methods should be understood to be merely exemplary. Likewise, additional steps may be included in such methods, and certain steps may be omitted or combined, in methods consistent with various embodiments of the invention.
[0050] Although the elements in the following method claims, if any, are recited in a particular sequence with corresponding labeling, unless the claim recitations otherwise imply a particular sequence for implementing some or all of those elements, those elements are not necessarily intended to be limited to being implemented in that particular sequence.
[0051] All documents mentioned herein are hereby incorporated by reference in their entirety or alternatively to provide the disclosure for which they were specifically relied upon.
[0052] Reference herein to one embodiment or an embodiment means that a particular feature, structure, or characteristic described in connection with the embodiment can be included in at least one embodiment of the invention. The appearances of the phrase in one embodiment in various places in the specification are not necessarily all referring to the same embodiment, nor are separate or alternative embodiments necessarily mutually exclusive of other embodiments. The same applies to the term implementation.
[0053] The embodiments covered by the claims in this application are limited to embodiments that (1) are enabled by this specification and (2) correspond to statutory subject matter. Non-enabled embodiments and embodiments that correspond to non-statutory subject matter are explicitly disclaimed even if they fall within the scope of the claims.