Locking Foldable Knife with Double Locking Mechanism
20260091523 ยท 2026-04-02
Inventors
Cpc classification
International classification
Abstract
A locking foldable knife comprises a locking assembly that reliably locks a blade in an extended and folded position. The locking assembly utilizes the surface area of a shaped peripheral edge at a second end of a blade, together with, confirming structures of a locking bar, and one or more stops to reliably lock a blade in an extended position. The locking foldable knife may be doubly secured with a switch lock that prevents inadvertent unlocking.
Claims
1. A method for providing a locking foldable knife comprising: rotatably mounting a proximal end of a blade to a handle of the locking foldable knife to rotate in an unfolding direction from a folded state to an unfolded state and in a folding direction from the unfolded state to the folded state; mounting at least one stop to the handle; movably mounting a locking bar relative to the handle to between an extended position and retracted position relative to the proximal end of the blade and the at least one stop; configuring the locking bar to engage between at least one portion of the blade and the at least one stop when the locking bar is in the extended position; configuring the locking bar to disengage at least from the at least one portion of the blade when the locking bar is in the retracted position; movably mounting a lock to move between a locked position and an unlocked position relative to the locking bar; configuring the lock to engage a notched portion of the of the locking bar when the lock is in the locked position; and configuring the lock to disengage from the notched portion when the lock is in the unlocked position.
2. The method of claim 1, further comprising mounting a hold to engage the lock at a first location when the lock is in the locked position and at a second location when the lock is in the unlocked position.
3. The method of claim 2, wherein mounting the hold comprises mounting a resilient member between the handle and the lock; and biasing the resilient member to engage a first detent at the first location when the lock is in the locked position and a second detent at the second location when the lock is in the unlocked position.
4. The method of claim 1, comprising mounting a biasing device between the proximal end of the blade and the handle.
5. The method of claim 1, wherein configuring the locking bar to engage between the at least one portion of the blade and the at least one stop when the locking bar is in the extended position comprises: configuring an unfolded locking edge on the proximal end of the blade to engage a first edge of the locking bar in the extended position in response to the blade rotated in the folding direction from the unfolded state; and configuring a second edge, opposing the first edge, of the locking bar in the extended position to engage the at least one stop in response to the blade rotated in the folding direction from the unfolded state.
6. The method of claim 1, wherein configuring the locking bar to engage between the portion of the blade and the one or more stops when the locking bar is in the extended position comprises: configuring a folding locking edge on the proximal end of the blade to engage a first edge of the locking bar in the extended position in response to the blade rotated in the unfolding direction from the folded state; and configuring a second edge, opposing the first edge, of the locking bar in the extended position to engage the at least one stop in response to the blade rotated in the unfolding direction from the folded state.
7. The method of claim 1, wherein configuring the lock to engage and to disengage from the notched portion of the of the locking bar when the lock is in the locked position comprises configuring the lock to engage and to disengage from the notched portion when the blade is in the folded state and when the blade is in the unfolded state.
8. A method for providing a knife, the method comprising, not necessarily in sequence: rotatably mounting a proximal end of a blade on a handle of the knife to rotate in an unfolding direction from a folded state to an unfolded state and in a folding direction from the unfolded state to the folded state; mounting a first stop on the handle adjacent to the proximal end of the blade; mounting a locking bar on the handle to move between an extended position and a retracted position relative to the first stop and the proximal end of the blade; configuring an unfolded locking edge on the proximal end of the blade to engage a first edge of the locking bar in the extended position in response to the blade rotated in the folding direction from the unfolded state; configuring a second edge, opposing the first edge, of the locking bar in the extended position to engage the first stop in response to the blade rotated in the folding direction from the unfolded state; and configuring the first edge of the locking bar in the retracted position to disengage from the unfolded locking edge when the blade is in the unfolded state.
9. The method of claim 8, comprising at least one of: configuring the second edge of the locking bar in the extended position to engage the first stop when the blade is in the folded state; and configuring the second edge of the locking bar in the retracted position to disengage from the first stop.
10. The method of claim 8, wherein the proximal end of the blade defines an unfolded receiving edge facing the unfolding direction; and wherein the method comprising configuring the unfolded receiving edge to engage the first stop in response to the blade rotated in the unfolding direction to the unfolded state.
11. The method of claim 8, wherein the proximal end of the blade defines a slot disposed adjacent to the unfolded locking edge; and wherein the method comprises configuring a distal end of the locking bar in the extended position to position at least partially in the slot of the blade.
12. The method of claim 8, wherein the proximal end of the blade defines a folded locking edge; and wherein the method comprises configuring the locking bar in the extended position to engage the folded locking edge when the blade is in the folded state.
13. The method of claim 12, wherein the folded locking edge has a first portion facing the unfolding direction and has a second portion facing the folding direction; and wherein the method comprises: configuring a distal end of the locking bar in the extended position to engage the first portion of the folding locking edge when the blade is in the folded state; and configuring the first edge of the locking bar in the extended position to engage the second portion of the folded locking edge when the blade is in the folded state.
14. The method of claim 12, comprising configuring the locking bar in the retracted position to disengage from the folded locking edge when the blade is in the folded state.
15. The method of claim 12, comprising configuring the second edge of the locking bar in the extended position to engage the first stop, whereby the first and second edges of the locking bar are configured to position between the first stop and the folded locking edge when the blade is the folded state.
16. The method of claim 8, further comprising mounting a second stop disposed on the handle, wherein the blade defines a folded receiving edge facing the folding direction; and wherein the method comprises configuring the folded receiving edge to engage the second stop in response to the blade rotated in the folding direction to the folded state.
17. The method of claim 8, further comprising mounting a second stop disposed on the handle, wherein the method comprises configuring the locking bar in the extended position and the retracted position to engage the second stop.
18. The method of claim 17, comprising configuring the second edge of the locking bar in the extended position and the retracted position to engage the second stop.
19. The method of claim 18, wherein the locking bar comprises a tab extending adjacent to the second edge, the second stop being positioned between the second edge and the tab of the locking bar.
20. The method of claim 8, further comprising mounting at least one guide disposed on the handle, wherein mounting the locking bar on the handle comprises: mounting a cavity in the locking bar on the at least one guide; and positioning a spring in the cavity between an inner edge of the cavity and the at least one guide, the spring biasing the locking bar toward the extended position.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0023] The components in the figures are not necessarily to scale, emphasis instead being placed upon illustrating the principles of the invention. In the figures, like reference numerals designate corresponding parts throughout the different views.
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DETAILED DESCRIPTION OF THE INVENTION
[0046] In the following description, numerous specific details are set forth in order to provide a more thorough description of the present invention. It will be apparent, however, to one skilled in the art, that the present invention may be practiced without these specific details. In other instances, well-known features have not been described in detail so as not to obscure the invention.
[0047] As will become apparent from the disclosure herein, the locking foldable knife provides a locking assembly to reliably lock its blade in position. The locking assembly reduces the risk of accidental closure while also maintaining the convenience of a folding knife.
[0048]
[0049] Referring to
[0050] One or more fasteners 140 may be used to assemble the locking foldable knife 104. As shown in
[0051] A blade 108 may be rotatably secured to a handle 204 via one or more rotatable mounts. In one or more embodiments, a rotatable mount may comprise a pivot 152. As shown in
[0052] As stated above, the second end 116 of a blade 108 will typically comprise a shaped peripheral edge 196. The shaped peripheral edge 196 facilitates locking of the blade. In one or more embodiments, a shaped peripheral edge 196, or a portion thereof, will engage and disengage a locking bar 120 to lock or unlock a blade 108.
[0053] A shaped peripheral edge 196 may also comprise structural features that limit the extent to which a blade 108 may be extended, folded, or both. As will be described further below, a shaped peripheral edge 196 may engage an extension stop 180, a folding stop 144, or both, thereby preventing further extension or folding, respectively speaking. In one or more embodiments, an extension stop 180, folding stop 144, or both may be secured to one or more portions 184 of a handle 204, such as at one or more corresponding apertures 192, 164 thereof.
[0054] A locking bar 120 may comprise one or more guides 124 that, together with one or more mating guides 148, guide the movement of the locking bar. As shown in
[0055] As stated, a locking bar 120 will typically be slidably mounted, such as within a handle 204 of a locking foldable knife 104. As can be seen in
[0056] A locking bar 120 will typically also comprise one or more biasing devices 132 to bias the locking bar toward a particular position, or both. As can be seen in
[0057] As shown in
[0058] Operation of a locking foldable knife 104 will now be described with respect to
[0059] A detailed view of the exemplary locking assembly 404 is shown in
[0060] A locking edge 524, 528 engages a locking bar 120 to lock a blade 108 in position, such as shown in
[0061] As can be seen, an interstitial edge 504 may be arcuate while one or more locking edges are substantially linear.
[0062] An outward extending tab 508 and corresponding slot 512 that receives the tab may be provided to further the reliability of the lock. A tab 508 and slot 512 may, respectively, be at a second end 116 of a blade 108 and a locking bar 120, or vice versa. As shown in
[0063] When locked, a tab 508 may be received in a slot 512 further adding to the surface area of engagement between a blade 108 and locking bar 120, increasing the robustness of the lock. The increased strength of the lock reduces the likelihood of lock failure, such as due to force applied on the blade 108 during use. As can be seen, a tab 508 and slot 512 may have conforming shapes to increase the surface area of engagement.
[0064] It is noted that a locking bar 120 may engage an extension stop 180 when extended. In one or more embodiments, this engagement limits the extension of the locking bar 120 and may be used to prevent a tab 508 or other portion of the locking bar from advancing into a slot 512 beyond a particular threshold. The locking bar 120 may be prevented from becoming lodged in the slot 512 in this manner.
[0065]
[0066] In
[0067] When retracted, the locking bar 120 is disengaged from the locking edge 524, which unlocks the blade 108 and allows the blade to be rotated. The locking bar 120 may traverse the interstitial edge 504, in engagement or adjacent with the interstitial edge, as the blade 108 is rotated, such as to arrive at another locking edge 528 thereby locking the blade in a folded state, as shown in
[0068] As can be seen, a locking bar 120 may be retracted to unlock the blade 108, to allow the blade 108 to move between the extended state and folded state. The locking bar 120 may then be extended to lock the blade 108 in the desired state.
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[0070]
[0071]
[0072] Similar to an additional stop, an additional tab 1004 reinforces the locking assembly 404 by providing additional structure to prevent lock failure. As can be seen in
[0073] It is noted that a locking bar 120, a shaped peripheral edge 196, or both may have various shapes. As shown in the detailed views of
[0074]
[0075] Referring to the exploded view of
[0076] It will be understood that though shown as being symmetrical sets of components at each of its lateral sides, a locking foldable knife 104 may only have a single set of components at one side in some embodiments.
[0077] A locking foldable knife 104 may comprise one or more liners 1604 that may be disposed adjacent one or more portions 184 of its handle. In one or more embodiments, a blade 108 and locking bar 120 and other componentry may be located between a plurality of liners 1604, such as illustrated in the exemplary embodiment of
[0078] A liner 1604 may provide a surface that permits rotation or other movement of the components of a locking foldable knife 104, such as rotation of a blade 108 and movement of a locking bar 120. For example, a liner 1604 may have a friction reducing surface in one or more embodiments.
[0079] A liner 1604 may also include one or more apertures 156, 160, 192, 176 to receive various components as described above. In one or more embodiments, an aperture 1632 to receive a portion of a switch 1504, such as a member 1628 thereof, may be provided. Such aperture 1632 may be elongated to allow movement of the switch 1504 between a locked and unlocked state, as will be described further below.
[0080] In addition, various cavities 1629, 1640 may be formed in a liner 1604 as well. For example, an arcuate cavity 1629 may receive a post 1624 of a blade 108 with the arcuate shape allowing the post to travel along a curved path therein as the blade is rotated. In addition to receiving one or more components, a cavity 1640 may also provide a relief in some embodiments, such as to reduce material usage, weight, or both.
[0081] A lateral portion 184 of a locking foldable knife's handle may include one or more cavities 1636, 1644, 1648 for receiving various other components as well. As can be seen, a portion 184 of a handle may include a biasing device cavity 1636 may be provided to receive a biasing device 1612 for assisting the extension, folding, or both of a blade 108. Such cavity 1636 may be shaped to allow movement of the biasing device therein as a blade 108 is rotated. As will be described further below, a cavity 1636 may comprise a generally rectangular portion with an arcuate extension which allows a biasing device 1612 to follow the rotational movement of a blade when the blade is rotated.
[0082] One or more cavities 1644, 1648 may be provided for receiving a switch 1504 and its hold 1616. For example, a first cavity 1648 may receive a switch 1504 while a second cavity 1644 receives a hold 1616. As will be described further below, the switch 1504 will typically be movable within a cavity 1648 between one or more predefined positions, such as between a locked and unlocked position.
[0083] A hold 1616 may be provided to releasably secure a switch 1504 in one or more predefined positions. Though identified as individual cavities 1644, 1648, it will be understood that a single cavity may be provided in various embodiments of the locking foldable knife 104.
[0084] A portion 184 of a handle may also include an aperture 1620 at an exterior facing portion of one or more cavities 1648 to allow a user to engage a switch 1504 to lock and unlock the switch lock. One or more clips 1608 may also be mounted to at a portion 184 of a handle.
[0085]
[0086] As can be seen, a member 1628 of a switch 1504 may be received within a notched portion 1704 of a locking bar 120 when in the switch locked state. This prevents movement, in this case retraction, of the locking bar 120 thereby securing the locking bar in position. In this manner, the locking bar 120 and blade 108 are doubly locked in that the locking bar and blade are in a locked state relative to the extension stops 180 while the locking bar is also locked in position by the switch 1504 via its member 1628. The locking foldable knife 104 is thus prevented from transitioning to another state such as by inadvertent operation by a user in addition state transitions caused by mechanical failure.
[0087] A switch 1504 may be held in position by a hold 1616 as stated above. As can be seen from
[0088] It is contemplated that a hold 1616 may be a flexible resilient structure, such as a spring, to allow a switch 1504 to be moved between one or more positions. A hold 1616 may deflect for example when a user moves a switch 1504 and be biased to return toward its previous configuration once the switch achieves a predefined position, such its locked or unlocked position. This allows a hold 1616 to engage various detents 1804 to hold a switch 1504 in various corresponding positions.
[0089] As can be seen, a cavity 1644 for the hold 1616 may be shaped to receive and retain the hold while also permitting the hold to deflect therein. Likewise, a cavity 1648 for a switch 1504 may be shaped to permit movement of the switch between a locked and unlocked position. A cavity 1648 may also guide the movement of a switch 1504 in one or more embodiments. As shown in the embodiment of
[0090]
[0091] In the switch unlocked state, movement of the locking bar 120 is no longer prevented by the switch lock as the switch 1504 no longer engages the notched portion 1704 of the locking bar. The locking bar 120 can then be moved to an unlocked position as shown in
[0092] As such, the switch 1504 is unlocked and the locking bar 120 is retracted allowing rotation of the blade 108 such as to the folded state illustrated in
[0093] Similar to the extended state of
[0094] As alluded to above, a locking foldable knife 104 may provide assisted extension, folding, or both in one or more embodiments, such as via one or more biasing devices 1612. Relative to
[0095] A biasing device 1612 may also be distorted when the locking foldable knife 104 is in an extended state. Referring to
[0096] While various embodiments of the invention have been described, it will be apparent to those of ordinary skill in the art that many more embodiments and implementations are possible that are within the scope of this invention. In addition, the various features, elements, and embodiments described herein may be claimed or combined in any combination or arrangement.