METHOD FOR INTERNAL AND EXTERNAL COLLABORATIVE INTEGRATED PROTECTION OF CONCRETE
20260092018 ยท 2026-04-02
Inventors
- Zongjing HE (Harbin, CN)
- Zhuoyan LI (Harbin, CN)
- Chen MU (Harbin, CN)
- Hongyan CHU (Harbin, CN)
- Huining Xu (Harbin, CN)
- Yiqiu Tan (Harbin, CN)
Cpc classification
C04B41/52
CHEMISTRY; METALLURGY
C04B41/71
CHEMISTRY; METALLURGY
C04B41/488
CHEMISTRY; METALLURGY
C09D163/00
CHEMISTRY; METALLURGY
C04B28/342
CHEMISTRY; METALLURGY
International classification
C04B41/52
CHEMISTRY; METALLURGY
C04B41/45
CHEMISTRY; METALLURGY
C04B41/71
CHEMISTRY; METALLURGY
C09D163/00
CHEMISTRY; METALLURGY
Abstract
A method for internal and external collaborative integrated protection of concrete is provided. The method has two aspects: first, combining reinforcement with cement and significantly enhancing compactness and strength of the concrete through a special surface treatment process; and second, successively constructing dual rough structures at microscopic and nanoscopic levels on the surface of the concrete through a super-hydrophobic anti-corrosive coating technology to form an efficient super-hydrophobic coating. The method effectively resists the erosion from external environments, solves problems such as carbonation of concrete, sulphate attack and corrosion of steel bar, and provides a high-performance and long-life concrete material solution for the field of civil engineering.
Claims
1. A method for internal and external collaborative integrated protection of concrete, comprising the following steps: SI. an internal protection process that comprises providing a method for enhancing compactness of cement concrete by reinforcement, which comprises: SI-1: carrying out surface treatment of reinforcement, wherein the reinforcement is carbon fibers, a surface treatment method for the reinforcement is as follows: SI-11: surface desizing of carbon fibers placing a beaker with carbon fibers and absolute ethyl alcohol in an ultrasonic cleaner, and keeping an ultrasonic treatment mode on for 60 min to achieve effective desizing of surfaces of the carbon fibers; taking out the carbon fibers, and ultrasonically treating the carbon fibers in deionized water for 30 min to completely remove residual absolute ethyl alcohol from the surfaces of the carbon fibers; placing a container with the carbon fibers in an oven, and setting a temperature to 60-80 C. for drying until the carbon fibers reach a constant weight state, to obtain desized carbon fibers; SI-12: heat treatment of carbon fibers spreading the desized carbon fibers in the container, placing the container in a muffle furnace, and setting a temperature of the muffle furnace to 100-500 C. to carry out heat treatment of the carbon fibers for 10-30 min to complete the surface treatment of the carbon fibers; SI-2: preparing cement gel, dissolving the reinforcement treated in step SI-1 into a solvent, adding the mixture to the cement gel for mixing, pouring the mixture into a mold for forming, and carrying out solidification, form removal and indoor curing to obtain a cement concrete specimen; Adding carboxymethyl cellulose to water until completely dissolved, wherein the mass ratio of the carboxymethyl cellulose to the water is 1:400, thereby obtaining a solvent. SII: an external protection process that comprises successively constructing dual rough structures at microscopic and nanoscopic levels on a surface of concrete through a super-hydrophobic anti-corrosive coating technology to form an efficient anti-corrosive coating, with a specific process as follows: SII-1: construction of microstructure SII-11: dissolving resin in anhydrous ethanol and a curing agent with a solvent, heating in a water bath, and conducting magnetic stirring to obtain a mixed solution, wherein the mass ratio of the resin to the curing agent is (9-12):1; SII-12: immersing a surface to be protected of the cement concrete specimen cured in step SI into the mixed solution for 2-3 s, and then taking out the surface; and repeating this step twice, i.e., immersing three times in total, to obtain a bonding layer on the surface to be protected of the cement concrete specimen; SII-13: uniformly dispersing particles on a surface of the bonding layer of the cement concrete specimen through a sieve to obtain a composite material with a microcosmic rough structure, and then carrying out solidification; SII-2: construction of nanostructure SII-21: dissolving resin in anhydrous ethanol, a curing agent, a hydrophobic modifier and nano particles with a solvent, heating in a water bath, and conducting magnetic stirring to form a uniform super-hydrophobic suspension; the mass ratio of the resin to the curing agent is (9-12):1; and the mass ratio of the curing agent to the hydrophobic modifier is 1:1; SII-22: immersing a surface to be protected of the cement concrete specimen solidified in step SII into the super-hydrophobic suspension for 2-3 s, taking out the surface, and then carrying out solidification for 1-1.5 h; SII-23: repeating the process of step SII-22 once; SII-24: immersing the surface to be protected of the cement concrete specimen solidified in step SII-23 into the super-hydrophobic suspension for 2-3 s, taking out the surface, and then carrying out solidification for 3-3.5 h to obtain a concrete structure with internal and external collaborative integrated protection.
2. The method for internal and external collaborative integrated protection of concrete according to claim 1, wherein cement in the cement gel in step SI comprises portland cement, sulphoaluminate cement, phosphate cement, high alumina cement or slag cement.
3. The method for internal and external collaborative integrated protection of concrete according to claim 1, wherein the time of the indoor curing in step SI is 28 days, and the temperature is 18-22 C.
4. The method for internal and external collaborative integrated protection of concrete according to claim 1, wherein the curing agents in the construction of microstructure and nanostructure in step SII are amine, anhydride, phenolic aldehyde, isocyanate or waterborne curing agents.
5. The method for internal and external collaborative integrated protection of concrete according to claim 1, wherein the particles in step II are quartz sand particles, silicate minerals, silica powder or silica microbeads; and the solidification in 1 of step SII is solidification at 45 C. for 5 h or solidification at room temperature.
6. The method for internal and external collaborative integrated protection of concrete according to claim 1, wherein the hydrophobic modifier in step SII is polydimethylsiloxane, fluorosilane hydrophobic modifier, organosilicone hydrophobic modifier or acrylate hydrophobic modifier.
7. The method for internal and external collaborative integrated protection of concrete according to claim 1, wherein the nano particles in step SII are nano SiO.sub.2, nano TiO.sub.2, nano Al.sub.2O.sub.3, carbon nanotubes, graphene nanosheets or nano clay.
Description
DESCRIPTION OF DRAWINGS
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DETAILED DESCRIPTION
[0033] Specific embodiment 1: the present embodiment is a method for internal and external collaborative integrated protection of concrete, specifically comprising the following steps: [0034] I. Internal protection: providing a method for enhancing compactness of cement concrete by reinforcement, with a specific process as follows: [0035] 1. Carrying out surface treatment of reinforcement, wherein the reinforcement comprises one or a mixture of more of organic fibers, inorganic fibers, whiskers and carbon nanotubes; [0036] 2. Preparing cement gel, dissolving the reinforcement treated in step 1 into a solvent, adding the mixture to the cement gel for mixing, pouring the mixture into a mold for forming, and carrying out solidification, form removal and indoor curing to obtain a cement concrete specimen; [0037] II. External protection: successively constructing dual rough structures at microscopic and nanoscopic levels on a surface of concrete through a super-hydrophobic anti-corrosive coating technology to form an efficient anti-corrosive coating, with a specific process as follows:
1. Construction of Microstructure
[0038] {circle around (1)} Dissolving resin and a curing agent with a solvent, heating in a water bath, and conducting magnetic stirring to obtain a mixed solution, wherein the mass ratio of the resin to the curing agent is (9-12):1; [0039] {circle around (2)} Immersing a surface to be protected of the cement concrete specimen cured in step I into the mixed solution for 2-3 s, and then taking out the surface; and repeating this step twice, i.e., immersing three times in total, to obtain a bonding layer on the surface to be protected of the cement concrete specimen; [0040] {circle around (3)} Uniformly dispersing particles on a surface of the bonding layer of the cement concrete specimen through a sieve to obtain a composite material with a microcosmic rough structure, and then carrying out solidification;
2. Construction of Nanostructure
[0041] {circle around (1)} Dissolving resin, a curing agent, a hydrophobic modifier and nano particles with a solvent, heating in a water bath, and conducting magnetic stirring to form a uniform super-hydrophobic suspension;
[0042] The mass ratio of the resin to the curing agent is (9-12):1; and the mass ratio of the curing agent to the hydrophobic modifier is 1:1;
[0043] {circle around (2)} Immersing a surface to be protected of the cement concrete solidified in step 1 into the super-hydrophobic suspension for 2-3 s, taking out the surface, and then carrying out solidification for 1-1.5 h; [0044] {circle around (3)} Repeating the process of step {circle around (2)} once; [0045] {circle around (4)} Immersing the surface to be protected of the cement concrete solidified in step {circle around (3)} into the super-hydrophobic suspension for 2-3 s, taking out the surface, and then carrying out solidification for 3-3.5 h to obtain a concrete structure with internal and external collaborative integrated protection. [0046] Specific embodiment 2: the present embodiment is different from specific embodiment 1 in that the organic fibers in step I comprise polyester fibers, polypropylene fibers, nylon fibers and natural fibers. Others are the same as those in specific embodiment 1. [0047] Specific embodiment 3: the present embodiment is different from specific embodiment 1 or 2 in that the inorganic fibers in step I comprises glass fibers, carbon fibers, basalt fibers and metal fibers. Others are the same as those in specific embodiment 1 or 2. [0048] Specific embodiment 4: the present embodiment is different from specific embodiment 3 in that when the reinforcement in step I is carbon fibers, a surface treatment method for the reinforcement is as follows:
(1) Surface Desizing of Carbon Fibers
[0049] Placing a beaker with carbon fibers and absolute ethyl alcohol in an ultrasonic cleaner, and keeping an ultrasonic treatment mode on for 60 min to achieve effective desizing of surfaces of the carbon fibers;
[0050] Taking out the carbon fibers, and ultrasonically treating the carbon fibers in deionized water for 30 min to completely remove residual absolute ethyl alcohol from the surfaces of the carbon fibers;
[0051] Placing a container with the carbon fibers in an oven, and setting a temperature to 60-80 C. for drying until the carbon fibers reach a constant weight state, to obtain desized carbon fibers;
(2) Heat Treatment of Carbon Fibers
[0052] Spreading the desized carbon fibers in the container, placing the container in a muffle furnace, and setting a temperature of the muffle furnace to 100-500 C. to carry out heat treatment of the carbon fibers for 10-30 min to complete the surface treatment of the carbon fibers. Others are the same as those in specific embodiment 3. [0053] Specific embodiment 5: the present embodiment is different from specific embodiment 1 in that cement in the cement gel in step I comprises portland cement, sulphoaluminate cement, phosphate cement, high alumina cement or slag cement. Others are the same as those in specific embodiment 4. [0054] Specific embodiment 6: the present embodiment is different from specific embodiment 5 in that the time of the indoor curing in step I is 28 days, and the temperature is 18-22 C. Others are the same as those in specific embodiment 5. [0055] Specific embodiment 7: the present embodiment is different from specific embodiment 6 in that the curing agents in the construction of microstructure and nanostructure in step II are amine, anhydride, phenolic aldehyde, isocyanate or waterborne curing agents. Others are the same as those in specific embodiment 6. [0056] Specific embodiment 8: the present embodiment is different from specific embodiment 7 in that the particles in step II are quartz sand particles, silicate minerals, silica powder or silica microbeads; and the solidification in 1 of step II is solidification at 45 C. for 5 h or solidification at room temperature. Others are the same as those in specific embodiment 7. [0057] Specific embodiment 9: the present embodiment is different from specific embodiment 8 in that the hydrophobic modifier in step II is polydimethylsiloxane, fluorosilane hydrophobic modifier, organosilicone hydrophobic modifier or acrylate hydrophobic modifier. Others are the same as those in specific embodiment 8. [0058] Specific embodiment 10: the present embodiment is different from specific embodiment 9 in that the nano particles in step II are nano SiO.sub.2, nano TiO.sub.2, nano Al.sub.2O.sub.3, carbon nanotubes, graphene nanosheets or nano clay. Others are the same as those in specific embodiment 9.
[0059] The present invention is verified by the following tests: [0060] Test 1: this test is a method for internal and external collaborative integrated protection of concrete, specifically comprising the following steps: [0061] I. Internal protection: providing a method for enhancing compactness of cement concrete by reinforcement, with a specific process as follows: [0062] 1. Surface treatment of carbon fibers:
(1) Surface Desizing of Carbon Fibers
[0063] Laying a layer of carbon fibers at the bottom of a dried beaker to ensure uniform distribution of the fibers; adding absolute ethyl alcohol to the beaker to ensure that the liquid level completely covers the carbon fibers; placing a beaker with carbon fibers and absolute ethyl alcohol in an ultrasonic cleaner, and keeping an ultrasonic treatment mode on for 60 min to achieve effective desizing of surfaces of the carbon fibers; wherein the carbon fibers are 6 mm chopped carbon fibers;
[0064] Using tweezers to transfer the ultrasonically treated carbon fibers from the absolute ethyl alcohol to another beaker with deionized water to ensure that the carbon fibers are completely submerged, and conducting ultrasonic treatment for 30 min to thoroughly remove residual absolute ethyl alcohol from the surfaces of the carbon fibers;
[0065] Taking out the carbon fibers that have undergone secondary ultrasonic treatment from the deionized water, and gently spreading the carbon fibers in a clean stainless steel container to avoid overlapping; and placing the stainless steel container with the carbon fibers in an oven, and setting a temperature to 80 C. for drying until the carbon fibers reach a constant weight state, to obtain desized carbon fibers;
(2) Heat Treatment of Carbon Fibers
[0066] Spreading the desized carbon fibers uniformly and smoothly in the stainless steel container, placing the stainless steel container in a muffle furnace, and setting a temperature of the muffle furnace to 300 C. to carry out heat treatment of the carbon fibers for 15 min to complete the surface treatment of the carbon fibers; [0067] 2. Adding carboxymethyl cellulose to water until completely dissolved, wherein the mass ratio of the carboxymethyl cellulose to the water is 1:400, thereby obtaining a solvent, and during this process, the carboxymethyl cellulose is used as a dispersing agent, aiming to promote uniform dispersion of the carbon fibers in the subsequent mixing steps;
[0068] Dissolving the carbon fibers heat-treated in step 1 into the solvent, wherein the mass ratio of the carbon fibers to the water is 0.01:1, thereby obtaining a carbon fiber dispersed solution, and using an electrical stirrer for stirring to ensure that the carbon fibers can be uniformly dispersed in the solution, wherein the rotational speed is set to 600 r/min;
[0069] Mixing cementing components of magnesium phosphate cement (the cementing components comprise dead burnt magnesium oxide, potassium dihydrogen phosphate and sodium decahydrate borate), wherein the mass ratio of the dead burnt magnesium oxide to the potassium dihydrogen phosphate to borax is 4:1:0.32. Placing the mixed cementing components in a stirring pot, starting stirring equipment for mechanical dry mixing at 62 r/min for 5 min. This step aims to pre-mix cementing materials to a nearly completely uniform state through a mechanical force. After the cementing materials are stirred uniformly, pouring the carbon fiber dispersed solution into the stirring pot at a constant speed, and continuing to stir for 90 s to form a uniform mixture, wherein the mass ratio of the sum of the dead burnt magnesium oxide, potassium dihydrogen phosphate and borax to the water in the mixture is 1:0.14. Pouring the mixture quickly and uniformly into a mold, and carrying out forming operation (vibration), and during this process, it is necessary to ensure that every corner of the mold is filled with the materials to avoid bubbles or voids. After the molding process is completed, standing for 15 min, and carrying out form removal operation once the materials are initially solidified. During form removal, be careful to avoid damage to a specimen. After form removal, placing the specimen indoors for natural curing for 28 days, and maintaining the curing temperature at 20 C., to obtain a cement concrete specimen (with a size of 160 mm40 mm20 mm); [0070] II. External protection: successively constructing dual rough structures at microscopic and nanoscopic levels on a surface of concrete through a super-hydrophobic anti-corrosive coating technology to form an efficient anti-corrosive coating, with a specific process as follows:
1. Construction of Microstructure
[0071] {circle around (1)} Dissolving epoxy resin and a curing agent DETA with absolute ethyl alcohol, heating in a water bath, and conducting magnetic stirring for 5 min (500 r/min, 30 C.) to obtain a mixed solution, wherein the mass ratio of the epoxy resin to the curing agent is 10:1, and the mass ratio of the epoxy resin to the absolute ethyl alcohol is 1:2; [0072] {circle around (2)} Immersing a surface to be protected (a 160 mm40 mm non-exposed surface) of the cement concrete specimen cured in step I into the mixed solution for 2 s, and then taking out the surface; and repeating this step twice, i.e., immersing three times in total, to obtain a bonding layer on the surface to be protected of the cement concrete specimen; [0073] {circle around (3)} Uniformly dispersing 40-60 mesh quartz sand particles on a surface of the bonding layer of the cement concrete specimen through a 60 mesh sieve to obtain a composite material with a microcosmic rough structure, and then carrying out solidification at 45 C. for 5 h;
2. Construction of Nanostructure
[0074] {circle around (1)} Dissolving epoxy resin, a curing agent DETA, polydimethylsiloxane (the mass ratio of part A to part B is 10:1) and nano particles with absolute ethyl alcohol, heating in a water bath, and conducting magnetic stirring for 30 min (300 r/min, 30 C.) to form a uniform super-hydrophobic suspension, wherein the nano particles are nano SiO.sub.2;
[0075] The mass ratio of the epoxy resin to the curing agent DETA is 10:1; the mass ratio of the epoxy resin to the absolute ethyl alcohol is 1:10; the mass ratio of the curing agent DETA to the polydimethylsiloxane is 1:1; and the mass ratios of the nano particles to the absolute ethyl alcohol are respectively (3, 5, 8, 10 and 12):100, and the five ratios are used for comparison; [0076] {circle around (2)} Immersing a surface to be protected of the cement concrete solidified in step 1 into the super-hydrophobic suspension for 2 s, taking out the surface, and then carrying out solidification at 45 C. for 1 h; [0077] {circle around (3)} Repeating the process of step {circle around (2)} once; [0078] {circle around (4)} Immersing the surface to be protected of the cement concrete solidified in step {circle around (3)} into the super-hydrophobic suspension for 2 s, taking out the surface, and then carrying out solidification at 45 C. for 3 h to obtain a concrete structure with internal and external collaborative integrated protection. [0079] Contrast test 1: the difference from test 1 is that the process of step (2) is repeated 0 time in step {circle around (3)} of construction of nanostructure, then solidification is carried out for 4 h in step {circle around (4)}, and others are the same as those in test 1, i.e., two cycles. [0080] Contrast test 2: the difference from test 1 is that solidification is carried out for 5 h in step {circle around (2)} of construction of nanostructure, and step {circle around (3)} and step {circle around (4)} are canceled, i.e., one cycle. Others are the same as those in test 1. [0081] Test 2: this test is different from test 1 in that the nano particles in step II are nano TiO.sub.2. Others are the same as those in test 1. [0082] Test 3: this test is different from test 1 in that the nano particles are nano Al.sub.2O.sub.3. Others are the same as those in test 1. [0083] Contrast test 3: the difference from test 3 is that the process of step (2) is repeated 0 time in step {circle around (3)} of construction of nanostructure, then solidification is carried out for 4 h in step {circle around (4)}, and others are the same as those in test 1, i.e., two cycles. [0084] Test 4: this test is different from test 1 in that the nano particles are carbon nanotubes. Others are the same as those in test 1. [0085] Test 5: the contact angles of super-hydrophobic coatings prepared in test 1, test 2, test 3, test 4, contrast test 1 and contrast test 2 are measured by a wetting angle measuring instrument, the volume of water droplets used in the control test is 0.8-1 L, and the average of data measured at two different positions on a super-hydrophobic surface is used as a contact angle measured value. The calculation of the contact angles is tested and analyzed by software that comes with a contact angle measuring instrument, and the results are shown in
TABLE-US-00001 TABLE 1 Results of Tape Stripping Test Group The mass ratio of nano particles Contrast test 3 to absolute ethyl alcohol in test 1 (12%-Al.sub.2O.sub.3-two cycles) is 1:10 (10%-SiO.sub.2-three cycles) Sample 1 2 1 2 Results of 4B 4B 5B 4B adhesion test [0088] Test 8: coatings in test 1 and contrast test 3 are scratched in sequence with pencils from a hardest pencil until the selected pencil does not scratch the coating, which is recorded as the hardness of paint film, as shown in Table 2,
TABLE-US-00002 TABLE 2 Comparison of hardness of coating samples with different parameters Pencil Sample hardness level Contrast test 3 (12%-Al.sub.2O.sub.3-two cycles) 3H The mass ratio of nano particles to absolute ethyl 6H alcohol in test 1 is 1:10 (10%-SiO.sub.2-three cycles) [0089] Test 9: cement test blocks (products of internal protection in step I of test 1) without super-hydrophobic coatings in contrast test 3 are placed in a NaCl solution with a mass concentration of 3.5%. Table 3 shows the variation of the contact angle after the coating is immersed for 30 days.
TABLE-US-00003 TABLE 3 Variation of coating contact angle with immersion time (unit: ) Immersion time Contrast test 3 (days) (12%-Al.sub.2O.sub.3-two cycles 0 152 30 149.5 [0090] Test 10: freeze-thaw cycle test: a sample is placed in a freeze-thaw cycle test chamber, and the variation of the coating contact angle and the variation of adhesion between the coating and the substrate are tested to assess the freeze-thaw resistance of the coating, as shown in Table 4 and Table 5.
TABLE-US-00004 TABLE 4 Variation of coating contact angle with number of freeze-thaw cycles (unit: ) The mass ratio of nano Number of particles to absolute ethyl freeze-thaw Contrast test 3 alcohol in test 1 is 1:10 cycles (12%-Al.sub.2O.sub.3-two cycles) (10%-SiO.sub.2-three cycles) 0 152.0 151.5 25 145.0 143.5 50 140.0 136.0
TABLE-US-00005 TABLE 5 Variation of adhesion between coating and substrate with number of freeze-thaw cycles The mass ratio of nano Number of particles to absolute freeze-thaw Contrast test 3 ethyl alcohol in test 1 is cycles (12%-Al.sub.2O.sub.3-two cycles) 1:10 (10%-SiO.sub.2-three cycles) 0 4B 5B 25 4B 5B 50 1B 5B
[0091] Based on the data comparative analysis in the table, the variation of the surface contact angle of the coating treated with 12%-Al.sub.2O.sub.3-two cycles in contrast test 3 after 50 freeze-thaw cycle tests is less significant than the coating treated with 10%-SiO.sub.2-three cycles in test 1. However, it should be noted that the coating treated with 12%-Al.sub.2O.sub.3-two cycles shows more significant attenuation in adhesion, indicating that the coating treated with 12%-Al.sub.2O.sub.3-two cycles has certain advantages over the stability of the contact angle in terms of freeze-thaw resistance, but is more affected in the bonding strength between the coating and the substrate.