Extrusion blow-molded container

Abstract

The invention relates to a container produced from a plastic material, in particular by extrusion blow molding, said container comprising a container body having a first end and a second end substantially opposite the first end and having a jacket; a filling opening having a first and second sealing surface formed on the inner wall of the first end, wherein the first and second sealing surfaces can be connected to one another in a fluid-tight manner; and a container base having a standing surface formed at the second end and a pouring opening formed at the first end. The filling opening has a first center axis, and the pouring opening has a second center axis. The first and the second center axis are substantially parallel to one another.

Claims

1. A container produced from a plastic material, comprising: a container body having a first end, a second end substantially opposite the first end, and a jacket; a filling opening having a first and a second sealing surface formed on an inner wall of the first end, wherein the first and second sealing surfaces are configured to be connected to one another in a fluid-tight manner; and a container base having a standing surface formed at the second end and a pouring opening formed at the first end; wherein the filling opening has a first center axis and the pouring opening has a second center axis; wherein the first and second center axes are substantially parallel to one another; and wherein after closing the filling opening, the first and second center axes enclose an acute angle with one another.

2. The container according to claim 1, wherein the first and second center axes are oriented parallel to an extrusion direction of the container or to a longitudinal extension of the container.

3. The container according to claim 1, wherein the first and second center axes define a plane that corresponds to a mold parting plane of the container.

4. The container according to claim 1, wherein the filling opening is defined by a first neck surrounding the filling opening and wherein a first and a second shoulder adjoin the first neck.

5. The container according to claim 4, wherein the pouring opening is defined by a second neck surrounding the pouring opening and wherein at least one third shoulder adjoins the second neck.

6. The container according to claim 5, wherein the third shoulder and a fourth shoulder adjoin the second neck.

7. The container according to claim 5, further comprising an external thread formed on the second neck and configured to interact with an internal thread of a screw cap.

8. The container according to claim 5, wherein the second and third shoulders transition into the jacket of the container.

9. The container according to claim 5, wherein the third shoulder transitions into the first shoulder.

10. The container according to claim 5, wherein the second neck rises from a platform formed on the container, wherein the platform has a first and a second flank, the first and second flanks tapering off into the jacket.

11. The container according to claim 5, wherein the first and the second necks are blow-molded together with the container.

12. The container according to claim 4, wherein the first shoulder facing the pouring opening has a convex shape.

13. The container according to claim 1, wherein the pouring opening is positioned below the filling opening.

14. The container according to claim 1, wherein the pouring opening is within the contour of the container base in a plan view of the container.

15. The container according to claim 1, further comprising a ventilation opening on the container.

16. The container according to claim 1, further comprising at least one compensating groove formed on the first and second shoulders, the at least one compensating groove oriented in a circumferential direction of the shoulders and configured to compensate for thermal deformations.

17. The container according to claim 16, wherein the at least one compensating groove tapers off in a direction of the first and second shoulders.

18. The container according to claim 16, wherein a depth of the at least one compensating groove varies along its length.

19. A combination of a container and a screw cap; comprising: a container comprising: a container body having a first end, a second end substantially opposite the first end, and a jacket; a filling opening defined by a first neck surrounding the filling opening and wherein a first and a second shoulder adjoin the first neck, the first neck having a first and a second sealing surface formed on an inner wall of the first end, wherein the first and second sealing surfaces are configured to be connected to one another in a fluid-tight manner; and a container base having a standing surface formed at the second end and a pouring opening defined by a second neck surrounding the pouring opening and wherein at least one third shoulder adjoins the second neck formed at the first end; wherein the filling opening has a first center axis and the pouring opening has a second center axis; and wherein the first and second center axes are substantially parallel to one another; wherein after closing the filling opening, the first and second center axes enclose an acute angle & with one another; a screw cap having an internal thread, the screw cap configured to be attached to the second neck having an external thread, can be unscrewed therefrom and has formed on an inner side thereof a sealing element, which, in the attached state, projects into the pouring opening; wherein a sealing effect between the sealing element and the second neck is realized in that the second neck is widened when the sealing element projects into the second neck.

20. The combination according to claim 19, wherein the external thread obtains its final stiffness through a screw connection with the screw cap.

21. The combination according to claim 19, wherein the screw cap has a projection to which a tool can be applied and a torque can be transmitted from the tool to the screw cap.

22. The combination according to claim 21, wherein the projection is a depression which acts as the sealing element.

23. A container produced from a plastic material, comprising a container body having a first end, a second end substantially opposite the first end, and a jacket, a filling opening having a first and a second sealing surface formed on an inner wall of the first end, wherein the first and second sealing surfaces are configured to be connected to one another in a fluid-tight manner, a container base having a standing surface formed at the second end and a pouring opening formed at the first end, wherein the filling opening is defined by a first neck surrounding the filling opening and wherein a first and a second shoulder adjoin the first neck, wherein the pouring opening is defined by a second neck surrounding the pouring opening and wherein at least one third shoulder adjoins the second neck; wherein the filling opening has a first center axis and the pouring opening has a second center axis, and wherein the first and second center axes define a plane, and wherein after closing the filling opening, the first and second center axes enclose an acute angle with one another.

24. The container according to claim 23, wherein an imaginary first straight line extending along the first shoulder and lying in the plane encloses an angle with respect to the first center axis that differs from an angle that is enclosed, with respect to the first center axis, by an imaginary third straight line extending along the third shoulder and lying in the plane.

25. The container according to claim 24, wherein the angle is greater than the angle , or in that the first and third shoulders together form an at least approximately concave shape.

26. The container according to one of claim 24, wherein the angle is less than the angle , or in that the first and third shoulders together form an at least approximately convex shape.

27. The container according to one of claim 26 wherein, the third and a fourth shoulder adjoin the second neck, wherein the fourth shoulder transitions into the first shoulder.

28. The container according to claim 27, wherein an imaginary, second straight line extending along the second shoulder and lying in the plane defined by the first and second center axes encloses an angle with respect to the first center axis that differs from an angle that is enclosed, with respect to the first center axis, by an imaginary, fourth straight line extending along the fourth shoulder and lying in the plane.

29. The container according to claim 28, wherein the angle and the angle are approximately equal and are in the range of 10-30 degrees.

30. The container according to claim 28, wherein the angle and/or the angle is 0 degrees.

31. The container according to claim 28, wherein the angle and the angle are approximately equal and are in the range of 18-22 degrees.

32. The container according to claim 27, wherein at least one of the first, second, third or fourth shoulders is curved and the corresponding first, second, third or fourth straight line is a tangent at an apex of a shoulder curvature of the at least one first, second, third or fourth shoulders.

33. The container according to claim 24, wherein the angle is in the range of 30-60 degrees.

34. The container according to claim 23, wherein the first center axis and the second center axis are oriented substantially parallel to an imaginary main axis of the container.

35. The container according to claim 23, wherein the pouring opening is provided below the filling opening.

36. The container according to claim 24, wherein the angle is in the range of 40-50 degrees.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) Further advantages and features become apparent from the following description of a plurality of exemplary embodiments of the invention with reference to the schematic representations. in a representation not true to scale, are shown:

(2) FIGS. 1a, 1b, 1c: a side view, a plan view and a perspective view of an extrusion blow-molded container with a filling opening and a pouring opening;

(3) FIG. 2: a 1st embodiment of the container with attached screw cap in a side view;

(4) FIGS. 3a, 3b: a 2nd and a 3rd embodiment of an extrusion blow-molded container with attached screw cap in a side view, which show, among other things, that the pouring opening is arranged below the filling opening;

(5) FIGS. 4a, 4b: the 2nd and 3rd embodiment, in which the space requirement between the two openings is emphasized;

(6) FIG. 5: a perspective view of a 4th embodiment in which a platform is formed on the container;

(7) FIG. 6: a sectional view through the pouring opening and a screw cap attached to the pouring opening;

(8) FIG. 7: the screw cap in a perspective view;

(9) FIGS. 8a, 8b: a comparison of an embodiment with a straight and a convex shoulder geometry and the different position of the pouring opening in comparison to the filling opening;

(10) FIGS. 9a, 9b: a comparison of the embodiment with a straight and a convex shoulder geometry and the associated space requirement;

(11) FIG. 10: a side view of the container after the filling opening has been welded;

(12) FIG. 11: a side view in which the inclination angles of the shoulders are shown;

(13) FIG. 12: a side view of the container in an embodiment with two visualized compensating grooves;

(14) FIG. 13: a further side view of the container of FIG. 12;

(15) FIG. 14: a further side view of the container of FIG. 12; and

(16) FIG. 15: a perspective view of the container of FIG. 12.

DETAILED DESCRIPTION OF THE INVENTION

(17) FIGS. 1 to 5 and 8 to 15 show possible embodiments of a container that is produced from a plastic material by extrusion blow molding and is designated overall by reference sign 11. FIG. 1 shows a front view, a side view and a perspective view of a possible embodiment of the container 11.

(18) The container 11 has a container body 13 that has a first end 15 and a second end 17 that is substantially opposite the first end 15. The second end 17 is closed in a fluid-tight manner and is designed as a container base 19 on which a standing surface 21 is formed. The extrusion blow molded container 11 has an inner wall 23. The inner wall 23 delimits at the first end 15 a filling opening 25 through which a filling material is added into the extrusion blow molded container 11. The first end 15 has on its inner wall 23 a first sealing surface 27a and a second sealing surface 27b opposite the first sealing surface 27a, which can be connected to one another in a fluid-tight manner and are connected to one another in a fluid-tight manner after the filling material has been added. For this purpose, the sealing surfaces 27a, 27b can be welded. The container 11 may be produced from a weldable plastic. Alternatively, the sealing surfaces 27a, 27b can be coated with a hot-melt adhesive or an adhesion promoter, which can also be textured. The filling opening 25 has a such a width that the container can be filled quickly with filling material and without overflow into the container 11.

(19) A pouring opening 29 is formed below the sealing surfaces 27a, 27b. The pouring opening 29 is blow-molded together with the other containers 11 and is therefore simultaneously formed with the container 11 in the blow mold by inflating the container material.

(20) After the filling of the container 11, the sealing surfaces 27a, 27b are connected to one another in a fluid-tight manner by bringing them into contact with one another and thereby closing the filling opening 25. In the closed state, the sealing surfaces 27a, 27b form a seam 31, which is shown in FIGS. 3 and 8. The seam 31 has a long side 33 and a first and second seam end 35, 37. As a result of this deformation, a first and a second shoulder 39, 41 are formed below the long side 33 on the container 11. The base 19 can have the shape of an ellipse 43.

(21) The filling opening 25 has a first center axis 45 and the pouring opening 29 has a second center axis 47. It is particularly advantageous if the first and second center axes 45, 47 are parallel to one another and are oriented parallel to the extrusion direction or to the longitudinal extension of the container 11. During the production in the EBM (extrusion blow molding) method, it is particularly favorable if both openings 25, 29 lie in a line parallel to the tube. This saves space, allows a higher number of cavities in a molding tool, thus enables higher output and is therefore economically and ecologically advantageous.

(22) The filling opening 25 is defined by a first neck 49 which surrounds the filling opening 25 and which the first and second shoulders 39, 41 adjoin. The pouring opening 29 is defined by a second neck 51 surrounding the pouring opening 29. At least one third shoulder 53 adjoins the second neck 51.

(23) In a particularly advantageous embodiment, both openings 25, 29 lie within the mold separation. This ensures that sufficient material is present for the formation of an external thread 55 on the second neck 51.

(24) In a further embodiment of the container 11 (FIG. 2), the first neck 49 extends into the first and second shoulders 39, 41, wherein the second shoulder 41 transitions into the container body 13 or into the jacket 14 of the container 11. The second neck 51 extends into the third shoulder 53 and into a fourth shoulder 57 (FIG. 2). The third shoulder 53 can either extend directly into the container body 13 (FIGS. 2, 3b, 4b) or is offset and extends into the first shoulder 39 (FIGS. 1, 3a, 4a, 8, 9).

(25) The second neck 51 can also transition directly into the first shoulder 39 if the basic shape of the container 11 (FIGS. 3, 4, 8a, 9a) allows, whereby a fourth shoulder 57 is omitted. The first and second necks 49, 51 are therefore attached to two separate cones (FIG. 2). The division into four shoulders enables flexible adaptation of the pouring and filling openings 29, 25. As a result, the pouring opening and the filling opening find sufficient space on the broadside of the container 11 in the case of basic shapes of the container 11 of different widths. The up to four shoulders and their different shoulder angles have even further advantages:

(26) By adapting the shoulder geometries, the pouring and filling openings 29, 25 on containers of various sizes or volumes can be provided on the broadside of the container, without space problems occurring. The pouring opening 29 is lower than the filling opening 25. In this way, the filling opening 25 can be welded or glued without the pouring opening 29 being in the way in this processing step. As a result of the adaptation of the shoulders, sufficient space for the closure of the pouring opening 29 and elements, such as a tamper-evident ring 59 or a holding strip, is also available. The different positions of the pouring opening in comparison to the filling opening in the case of different shoulder geometries are shown in FIGS. 3 and 8 and illustrated by the double arrows.

(27) There is also sufficient space between the pouring opening and the filling opening, so that a closure tool can be used in order to be able to attach a screw cap 61 to the second neck 51. The sufficient distance is illustrated in FIGS. 4 and 9 by the hatched area 63. In the comparison of the shoulder geometries shown in FIGS. 4a and 9a with the shoulder geometries shown in FIGS. 4b and 9b, it is apparent that the shoulder geometries shown in FIGS. 4b and 9b enable significant space gains with the same dimensioning of the filling opening and the pouring opening.

(28) FIG. 5 shows the container 11 with a platform 65. The platform 65 has a first and a second flank 67a, 67b, which taper off into the container body 13 or the jacket 14. The platform 65 increases the torsional stiffness of the pouring opening 29 or of the second neck 51. This is in particular important during the assembly and disassembly of the screw cap 61.

(29) The external thread 55 has been developed specifically for the use of lightweight packagings. It can be formed with very little material and only obtains its final stiffness through the screw connection with the screw cap 61, since it is compressed by the attached screw cap 61.

(30) The screw cap 61 has a sealing element 69, which projects into the pouring opening 29 when the screw cap is attached to the second neck 51. In addition, the screw cap 61 has an internal thread 71, which interacts with the external thread 55. The sealing element is designed to be rigid in such a way that it can widen the thin-walled second neck 51. This results in the sealing effect between the second neck 51 and the screw cap 61.

(31) The screw cap 61 has a depression 73, which acts as the sealing element 69. The depression can have a projection for a tool in order to be able to transmit a torque to the screw cap 61 in a form-fitting manner. The projection can be a hexagon socket 75 or another polygon.

(32) FIGS. 8b and 9b show a further embodiment in which the first shoulder 39 has a convex shape. The first shoulder 39 is thus bent away from the pouring opening 29. As a result of the convex first shoulder, in addition to providing two cones below the first and second necks 49, 51, sufficient space can be created for the automatic screwing of the screw cap 61, for the closing of the filling opening 25 and a required height can be created for providing a tamper-evident ring and/or a holding strip.

(33) In order to form a homogeneous filling material flow during pouring, a ventilation opening 77 can be provided on the container body 13 (FIG. 2). This can be realized by a nipple that can be cut.

(34) FIG. 1b shows that the pouring opening 29 and the filling opening 25 are formed in such a way that they lie within the base 19 or the largest body contour in the plan view of the container 11. The pouring opening and the filling opening therefore lie within the footprint of the container 11.

(35) The shoulder design can lead to an optimized lateral inclination of the pouring opening 29 by changing the shape in the welding process. This change in the inclination of the second center axis 47 by closing the filling opening 25 with a weld seam 79 is shown in FIG. 10 and defined by the angle c, which indicates the angle between the first and second center axes 45, 47 after the closing of the filling opening 25 and is an acute angle. This inclination of the second center axis 47 relative to the first center axis 45 is influenced by the two shoulder geometries and their intersection. Thus, the design of the third and fourth shoulders 53, 57 can lead to an optimized lateral inclination of the pouring opening 29, which is a consequence of the substantially circular filling opening 25 becoming a line of half the length of the circumference of the filling opening 25 after the closing. A correspondingly selected inclination can make use by the consumer more comfortable and can improve the complete emptying of the packaging, since the second center axis 47 is oriented in the tilting direction of the container 11 during pouring.

(36) FIG. 11 shows the angles between the four shoulders 39, 41, 53, 57 and the first center axis 45. The first and second center axes 45, 47 span a plane. A first, a second, a third and a fourth straight line, which extend along the first, second, third and fourth shoulders, lie in this plane. If one of the shoulders were to be curved, the corresponding straight line would extend as a tangent at the apex of the shoulder curvature. The container 11 has a main axis 81, which is parallel to the first and second center axes 45, 47 and is oriented parallel to the extrusion direction or to the longitudinal extension or to the jacket 14 of the container 11.

(37) The first straight line encloses an angle with the first center axis 45. The third straight line encloses an angle with the first center axis 45. The second straight line encloses an angle with the first center axis 45. The fourth straight line encloses an angle with the first center axis 45. Since the first and second center axes 45, 47 are parallel, the four angles also occur between the four straight lines and the second center axis 47.

(38) It is advantageous if the angles and are different and the angles and are different. It is advantageous if the angle is in the range of 30-60 degrees, in particular 40-50 degrees. It is also advantageous if the angle and the angle are approximately equal and are in the range of 10-30 degrees, in particular 18-22 degrees. The angle or the angle may be 0 degrees. If the angle and the angle are 0 degrees, then the second cone becomes a cylinder.

(39) The selection of the magnitude of the angles , , and allows the shoulder geometries to be designed flexibly, as a result of which the following points can be realized: By adapting the shoulder geometries, various sizes or volumes of the container 11 can be realized. The separation of the height of the pouring opening 29 from the height of the weld seam 79 enables a higher neck design of the second neck 51, whereby sufficient space is present for design elements, such as a captive screw cap 61 or a tamper-evident ring 59. The welding region 80, realized by welding bars, is shown in FIG. 12. Sufficient space can be created between the filling opening and the pouring opening 25, 29, in order to facilitate the automatic closing of the pouring opening with a closure tool (capper) and to enable the use of a welding bar for closing the filling opening. The design of the shoulder geometries can lead to an optimized lateral inclination of the pouring opening 29 by closing the filling opening 25. This can make use by the consumer more comfortable and can improve the complete emptying of the container 11.

(40) At least one compensating groove 83 can be formed between the first and second shoulders 39, 41, as shown in FIGS. 12 to 15. If the sealing surfaces 27a, 27b are welded in the welding region 80, severe thermal deformations can arise due to the welding of the filling opening 25. The compensating groove 83 can compensate these deformations, as a result of which the rest of the container is deformed only insignificantly, if at all. The depth of the groove 83 can be variable and can, for example, become smaller and smaller in the direction of the two shoulders 39, 41. As a result, the groove 83 can taper off toward one or both shoulders. The groove can also extend around the shoulders 39, 41 or end in front of one of the shoulders 39, 41 or in front of both shoulders 39, 41. The cross section of the groove 83 can be V-shaped, for example. The compensating groove 83 is formed at the transition of the second shoulder 41 to the container body 13 and at the transition of the second neck 51 or the fourth shoulder 57 into the first shoulder 39.

(41) These designs of the groove 83 make it possible for the compensating groove 83 to compensate differently severe deformations caused by the welding of the filling opening 25 at various locations.

(42) The extrusion blow-molded container 11 is formed in one piece, and the first and second necks 49, 51 are blown together with the container body 13 in one mold. The first and second necks are therefore an integral component of the container 11 and do not have to be subsequently inserted therein and connected thereto. The container 11 is characterized in that during the production in the EBM (extrusion blow molding) method, the filling and pouring openings 25, 29 lie in a line parallel to the extruded tube.