Facilitating fluid or slurry movement in a peristaltic pump
12595789 ยท 2026-04-07
Assignee
Inventors
Cpc classification
F04B43/1261
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B43/1238
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B43/1223
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F04B43/082
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
Abstract
An apparatus for facilitating control of fluid or slurry movement in a collapsible tube is provided. The apparatus includes the tube. The tube includes first and second opposing wall portions having circumferentially varying thickness including first and second maximum thicknesses respectively, the first and second maximum 5 thicknesses disposed on opposite sides of the tube, and third and fourth opposing wall portions between the first and second opposing wall portions, the third and fourth opposing wall portions having third and fourth circumferentially minimum thicknesses respectively, the third and fourth minimum thicknesses disposed on opposite sides of the tube about halfway between the first and second maximum thicknesses. 10 wherein the first and second opposing wall portions are configured to be engaged by a tube engager to cause the tube to fold at the third and fourth minimum thicknesses to seal the tube. Other apparatuses, systems, and methods are disclosed.
Claims
1. An apparatus for facilitating control of fluid or slurry movement in a collapsible tube, the apparatus comprising: the tube and a tube engager; wherein the tube includes: first and second opposing wall portions having circumferentially varying thickness including first and second maximum thicknesses respectively, the first and second maximum thicknesses disposed on opposite sides of the tube; and third and fourth opposing wall portions between the first and second opposing wall portions, the third and fourth opposing wall portions having third and fourth circumferentially minimum thicknesses respectively, the third and fourth minimum thicknesses disposed on opposite sides of the tube about halfway between the first and second maximum thicknesses; wherein the first and second opposing wall portions are configured to be engaged by the tube engager to cause the tube to fold at the third and fourth minimum thicknesses to seal the tube; and wherein the tube engager includes first and second tube engaging surfaces configured to engage the first and second wall portions of the tube respectively to cause the tube to fold at the third and fourth minimum thicknesses to seal the tube, wherein the first and second tube engaging surfaces are configured to define a spacing between the first and second tube engaging surfaces to compress the tube during sealing, the spacing varying along a width of the first and second tube engaging surfaces and having a greatest spacing at around a middle width position of the first and second tube engaging surfaces.
2. The apparatus of claim 1 wherein the apparatus is configured to facilitate fluid or slurry movement in a peristaltic pump and wherein the first and second opposing wall portions are configured to be engaged by the tube engager to cause the tube to fold at the third and fourth minimum thicknesses to peristaltically seal the tube.
3. The apparatus of claim 1 wherein the third and fourth minimum thicknesses each extend less than 10% about a circumference of the tube.
4. The apparatus of claim 3 wherein the third and fourth minimum thicknesses each extend less than 2% about the circumference of the tube.
5. The apparatus of claim 4 wherein the third and fourth minimum thicknesses each extend a negligible portion about the circumference of the tube.
6. The apparatus of claim 1 wherein each of the third and fourth wall portions have circumferentially varying thickness.
7. The apparatus of claim 1 wherein an outer surface of the tube includes outer surfaces of the first, second, third, and fourth wall portions, the outer surface of the tube having a generally circular cross sectional profile when the tube is relaxed.
8. The apparatus of claim 1 wherein an inner surface of the tube includes inner surfaces of the first, second, third, and fourth wall portions, the inner surface of the tube having a generally elliptical cross sectional profile when the tube is relaxed.
9. The apparatus of claim 1 wherein the tube includes a first length portion, the first, second, third, and fourth wall portions extending along the first length portion, and the tube includes a second length portion and a third length portion coupled to opposite ends of the first length portion, wherein the second length portion has a generally constant wall thickness between an inner surface and an outer surface of the second length portion and the third length portion has a generally constant wall thickness between an inner surface and an outer surface of the third length portion.
10. The apparatus of claim 9 wherein the inner surfaces of the second and third length portions of the tube each have a generally circular cross sectional profile.
11. The apparatus of claim 9 wherein the inner surface of the second length portion of the tube, the third length portion of the tube, or both, has a cross sectional circumference greater than 95% of a cross sectional circumference of an inner surface of the first length portion of the tube.
12. The apparatus of claim 11 wherein the cross-sectional circumference of the inner surface of the second length portion, the third length portion, or both is between 95% and 105% of the cross sectional circumference of the inner surface of the first length portion of the tube.
13. The apparatus of claim 9 wherein the tube includes a first transition length portion extending between the first and second length portions and a second transition length portion extending between the first and third length portions, the first and second transition length portions including wall thicknesses that vary generally linearly along lengths of the first and second transition length portions.
14. The apparatus of claim 1 wherein the first and second maximum thicknesses are generally equal and the third and fourth minimum thicknesses are generally equal and a ratio of the first and second maximum thicknesses over the third and fourth minimum thicknesses is between 1.5 and 5.
15. The apparatus of claim 1 wherein the first and second maximum thicknesses are generally equal and the third and fourth minimum thicknesses are generally equal and a ratio of the first and second maximum thicknesses over the third and fourth minimum thicknesses is at least 1.5.
16. The apparatus of claim 15 wherein a cross sectional circumference of an inner surface of the tube at the first, second, third, and fourth wall portions is at least 314 mm.
17. The apparatus of claim 1 wherein the first and second maximum thicknesses are generally equal and the third and fourth minimum thicknesses are generally equal and a ratio of the first and second maximum thicknesses over the third and fourth minimum thicknesses is at least 2.0.
18. The apparatus of claim 17 wherein a cross sectional circumference of an inner surface of the tube at the first, second, third, and fourth wall portions is at least 471 mm.
19. The apparatus of claim 1 wherein the first and second maximum thicknesses are generally equal and the third and fourth minimum thicknesses are generally equal and a ratio of the first and second maximum thicknesses over the third and fourth minimum thicknesses is at least 3.5.
20. The apparatus of claim 19 wherein a cross sectional circumference of an inner surface of the tube at the first, second, third, and fourth wall portions is at least 942 mm.
21. The apparatus of claim 1 wherein each of the third and fourth minimum thicknesses is less than or equal to 35 mm.
22. The apparatus of claim 1 wherein the first tube engaging surface includes, on each side of the middle width position, a plurality of surface portions at respective width positions along the width of the first and second tube engaging surfaces, each of the surface portions of the first tube engaging surface having a distinct non-zero slope relative to the width.
23. The apparatus of claim 22 wherein the slopes of the surface portions increase for a first width as the width positions of the surface portions move outward from the middle width position.
24. The apparatus of claim 22 wherein the slopes of the surface portions decrease for a second width as the width positions of the surface portions move outward from the first width.
25. The apparatus of claim 22 wherein a maximum slope of the slopes of the surface portions is between 20 and 40 degrees.
26. The apparatus of claim 1 wherein the spacing is constant at the greatest spacing for a central width at around the middle width position of the first and second tube engaging surfaces.
27. The apparatus of claim 26 wherein the central width is at least 10% of a width of the first tube engaging surface.
28. The apparatus of claim 27 wherein the central width is between 10% and 30% of the width of the first tube engaging surface.
29. The apparatus of claim 1 wherein the second tube engaging surface is shaped generally as a reflection of the first tube engaging surface at the spacing.
30. The apparatus of claim 1 wherein the second tube engaging surface has a slope that is generally zero and constant along the width of the second tube engaging surface.
31. The apparatus of claim 1 comprising a roller including the first tube engaging surface.
32. The apparatus of claim 1 comprising a tube engaging wall including the second tube engaging surface.
33. The apparatus of claim 1 wherein the first tube engaging surface is configured to maintain a longitudinal position along the tube when folding the tube against the second tube engaging surface such that the apparatus acts as a closed pinch valve when the tube is folded and sealed.
34. The apparatus of claim 1 wherein the first tube engaging surface is configured to travel along a length of the first wall portion while folding the tube against the second tube engaging surface to peristaltically force fluid in the tube along the tube.
35. The apparatus of claim 34 comprising a rotor, the first tube engaging surface pivotably coupled to the rotor, wherein the rotor is configured to rotate to cause the first tube engaging surface to engage the first wall portion of the tube and the second tube engaging surface to engage the second wall portion of the tube to cause the tube to fold at the third and fourth minimum thicknesses to seal the tube and to travel along the length of the first wall portion.
36. The apparatus of claim 35 comprising a driver coupled to the rotor and configured to cause the rotor to rotate.
37. An apparatus for facilitating control of fluid or slurry movement in a collapsible tube, the apparatus comprising the tube and a tube engager, wherein: the tube includes: first and second opposing wall portions having circumferentially varying thickness including first and second maximum thicknesses respectively, the first and second maximum thicknesses disposed on opposite sides of the tube; third and fourth opposing wall portions between the first and second opposing wall portions, the third and fourth opposing wall portions having third and fourth circumferentially minimum thicknesses respectively, the third and fourth minimum thicknesses disposed on opposite sides of the tube about halfway between the first and second maximum thicknesses; and wherein the first and second opposing wall portions are configured to be engaged by the tube engager to cause the tube to fold at the third and fourth minimum thicknesses to seal the tube; and the tube engager includes a vessel configured to surround the tube and hold a hydraulic fluid in engagement with the tube, the tube engager configured to selectively increase pressure of the hydraulic fluid to cause the tube to fold at the third and fourth minimum thicknesses to seal the tube; and the tube includes fifth and sixth opposing wall portions and seventh and eighth opposing wall portions longitudinally spaced from the first, second, third, and fourth wall portions and wherein: the fifth and sixth opposing wall portions have circumferentially varying thickness including fifth and sixth maximum thicknesses respectively, the fifth and sixth maximum thicknesses disposed on opposite sides of the tube; the seventh and eighth opposing wall portions are disposed between the fifth and sixth opposing wall portions, the seventh and eighth opposing wall portions having seventh and eighth circumferentially minimum thicknesses respectively, the seventh and eighth minimum thicknesses disposed on opposite sides of the tube about halfway between the fifth and sixth maximum thicknesses; the fifth and sixth opposing wall portions are configured to be engaged by the hydraulic fluid to cause the tube to fold at the seventh and eighth minimum thicknesses to seal the tube; and the seventh and eighth minimum thicknesses are greater than the third and fourth minimum thicknesses such that the tube is configured to fold at the third and fourth minimum thicknesses when the pressure of the hydraulic fluid is at a first pressure level and the tube is configured to fold at the seventh and eighth minimum thicknesses when the pressure of the hydraulic fluid is at a second pressure level greater than the first pressure level.
38. The apparatus of claim 37 wherein thickness of the tube varies generally linearly longitudinally along the tube from the third and fourth minimum thicknesses to the seventh and eighth minimum thicknesses.
39. The apparatus of claim 37 wherein the fifth and sixth maximum thicknesses are greater than the first and second maximum thicknesses.
40. The apparatus of claim 37 comprising an isolation valve in fluid communication between the vessel and a pressure source, the isolation valve configured to selectively increase the pressure of the hydraulic fluid in the vessel when the isolation valve is opened and an exhaust valve in fluid communication between the vessel and an exhaust, the exhaust valve configured to selectively decrease the pressure of the hydraulic fluid in the vessel when the exhaust valve is opened.
41. The apparatus of claim 37 comprising an inlet valve configured to selectively open to provide fluid to the tube and an outlet valve configured to selectively open to facilitate flow of fluid out of the tube.
42. The apparatus of claim 37 wherein the tube engager is configured to raise the pressure of the hydraulic fluid from an initial pressure level lower than the first pressure level upwards and through the first pressure level to cause the tube to fold at the third and fourth minimum thicknesses to seal the tube and to continue raising the pressure of the hydraulic fluid from the first pressure level to the second pressure level to cause the tube to fold at the seventh and eighth minimum thicknesses to seal the tube, such that fluid or slurry in the tube is peristaltically forced longitudinally from the third and fourth minimum thicknesses to the seventh and eighth minimum thicknesses along the tube.
43. The apparatus of claim 37 wherein the tube includes ninth and tenth opposing wall portions and eleventh and twelfth opposing wall portions longitudinally spaced from the first, second, third, and fourth wall portions such that the first, second, third, and fourth wall portions are disposed longitudinally between the fifth, sixth, seventh, and eighth wall portions and the ninth, tenth, eleventh, and twelfth portions and wherein: the ninth and tenth opposing wall portions have circumferentially varying thickness including ninth and tenth maximum thicknesses respectively, the ninth and tenth maximum thicknesses disposed on opposite sides of the tube; the eleventh and twelfth opposing wall portions are disposed between the ninth and tenth opposing wall portions, the eleventh and twelfth opposing wall portions having eleventh and twelfth circumferentially minimum thicknesses respectively, the eleventh and twelfth minimum thicknesses disposed on opposite sides of the tube about halfway between the ninth and tenth maximum thicknesses; the ninth and tenth opposing wall portions are configured to be engaged by the hydraulic fluid to cause the tube to fold at the eleventh and twelfth minimum thicknesses to seal the tube; and the eleventh and twelfth minimum thicknesses are greater than the third and fourth minimum thicknesses such that the tube is configured to fold at the eleventh and twelfth minimum thicknesses when the pressure of the hydraulic fluid is at the second pressure level greater than the first pressure level.
44. The apparatus of claim 43 wherein the tube engager is configured to raise the pressure of the hydraulic fluid from an initial pressure level lower than the first pressure level upwards and through the first pressure level to cause the tube to fold at the third and fourth minimum thicknesses to seal the tube and to continue raising the pressure of the hydraulic fluid from the first pressure level to the second pressure level to cause the tube to fold at the seventh and eighth minimum thicknesses and the eleventh and twelfth minimum thicknesses to seal the tube, such that fluid or slurry in the tube is peristaltically forced longitudinally from the third and fourth minimum thicknesses outward to the seventh and eighth minimum thicknesses and the eleventh and twelfth minimum thicknesses along the tube when the tube sealed.
45. The apparatus of claim 43 wherein thickness of the tube varies generally linearly longitudinally along the tube from the third and fourth minimum thicknesses to the eleventh and twelfth minimum thicknesses.
46. The apparatus of claim 45 wherein the third and fourth minimum thicknesses extend longitudinally along the tube for a length of at least 10% of an inner circumference of the tube at the first, second, third, and fourth wall portions of the tube.
47. The apparatus of claim 46 wherein the third and fourth minimum thicknesses extend longitudinally along the tube for a length of at least 50% of the inner circumference of the tube at the first, second, third, and fourth wall portions of the tube.
48. An apparatus for facilitating control of fluid or slurry movement in a collapsible tube, the apparatus comprising the tube including: first and second opposing wall portions having circumferentially varying thickness including first and second maximum thicknesses respectively, the first and second maximum thicknesses disposed on opposite sides of the tube; and third and fourth opposing wall portions between the first and second opposing wall portions, the third and fourth opposing wall portions having third and fourth circumferentially minimum thicknesses respectively, the third and fourth minimum thicknesses disposed on opposite sides of the tube about halfway between the first and second maximum thicknesses; wherein the first and second opposing wall portions are configured to be engaged by a tube engager to cause the tube to fold at the third and fourth minimum thicknesses to seal the tube; and wherein the tube includes a first length portion, the first, second, third, and fourth wall portions extending along the first length portion, and the tube includes a second length portion and a third length portion coupled to opposite ends of the first length portion, wherein the second length portion has a generally constant wall thickness between an inner surface and an outer surface of the second length portion and the third length portion has a generally constant wall thickness between an inner surface and an outer surface of the third length portion.
49. The apparatus of claim 48 wherein the apparatus is configured to facilitate fluid or slurry movement in a peristaltic pump and wherein the first and second opposing wall portions are configured to be engaged by the tube engager to cause the tube to fold at the third and fourth minimum thicknesses to peristaltically seal the tube.
50. The apparatus of claim 48 wherein the third and fourth minimum thicknesses each extend less than 10% about a circumference of the tube.
51. The apparatus of claim 50 wherein the third and fourth minimum thicknesses each extend less than 2% about the circumference of the tube.
52. The apparatus of claim 51 wherein the third and fourth minimum thicknesses each extend a negligible portion about the circumference of the tube.
53. The apparatus of claim 48 wherein each of the third and fourth wall portions have circumferentially varying thickness.
54. The apparatus of claim 48 wherein an outer surface of the tube includes outer surfaces of the first, second, third, and fourth wall portions, the outer surface of the tube having a generally circular cross sectional profile when the tube is relaxed.
55. The apparatus of claim 48 wherein an inner surface of the tube includes inner surfaces of the first, second, third, and fourth wall portions, the inner surface of the tube having a generally elliptical cross sectional profile when the tube is relaxed.
56. The apparatus of claim 48 wherein the inner surfaces of the second and third length portions of the tube each have a generally circular cross sectional profile.
57. The apparatus of claim 48 wherein the inner surface of the second length portion of the tube, the third length portion of the tube, or both, has a cross sectional circumference greater than 95% of a cross sectional circumference of an inner surface of the first length portion of the tube.
58. The apparatus of claim 57 wherein the cross-sectional circumference of the inner surface of the second length portion, the third length portion, or both is between 95% and 105% of the cross sectional circumference of the inner surface of the first length portion of the tube.
59. The apparatus of claim 48 wherein the tube includes a first transition length portion extending between the first and second length portions and a second transition length portion extending between the first and third length portions, the first and second transition length portions including wall thicknesses that vary generally linearly along lengths of the first and second transition length portions.
60. The apparatus of claim 48 wherein the first and second maximum thicknesses are generally equal and the third and fourth minimum thicknesses are generally equal and a ratio of the first and second maximum thicknesses over the third and fourth minimum thicknesses is between 1.5 and 5.
61. The apparatus of claim 48 wherein the first and second maximum thicknesses are generally equal and the third and fourth minimum thicknesses are generally equal and a ratio of the first and second maximum thicknesses over the third and fourth minimum thicknesses is at least 1.5.
62. The apparatus of claim 61 wherein a cross sectional circumference of an inner surface of the tube at the first, second, third, and fourth wall portions is at least 314 mm.
63. The apparatus of claim 48 wherein the first and second maximum thicknesses are generally equal and the third and fourth minimum thicknesses are generally equal and a ratio of the first and second maximum thicknesses over the third and fourth minimum thicknesses is at least 2.0.
64. The apparatus of claim 63 wherein a cross sectional circumference of an inner surface of the tube at the first, second, third, and fourth wall portions is at least 471 mm.
65. The apparatus of claim 48 wherein the first and second maximum thicknesses are generally equal and the third and fourth minimum thicknesses are generally equal and a ratio of the first and second maximum thicknesses over the third and fourth minimum thicknesses is at least 3.5.
66. The apparatus of claim 65 wherein a cross sectional circumference of an inner surface of the tube at the first, second, third, and fourth wall portions is at least 942 mm.
67. The apparatus of claim 48 wherein each of the third and fourth minimum thicknesses is less than or equal to 35 mm.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
(1) In drawings which illustrate embodiments of the present disclosure,
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DETAILED DESCRIPTION
(33) Referring to
(34) Referring to
(35) Referring to
(36) In various embodiments, the tube 12 includes third and fourth opposing wall portions 90 and 92 between the first and second opposing wall portions 80 and 82, the third and fourth opposing wall portions 90 and 92 having third and fourth circumferentially minimum thicknesses 94 and 96 respectively, the third and fourth minimum thicknesses disposed on opposite sides of the tube 12 about halfway between the first and second maximum thicknesses 84 and 86.
(37) In various embodiments, the first and second opposing wall portions 80 and 82 may be configured to be engaged by a tube engager or tube engaging system 14 shown in
(38) Referring to
(39) Referring to
(40) In various embodiments, the first roller 160 may be configured to roll or travel along a length of the tube 12, while engaging and sealing the tube 12 against the tube engaging wall 162, to move a seal or point at which the tube 12 is sealed along a length of the tube 12 while the tube is sealed. In various embodiments, this may cause fluid or slurry in the tube 12 to move through the tube along the length of the tube with the first roller 160. In various embodiments, the first roller 160 may have a generally rotationally symmetric shape, such that the first tube engaging surface 140 that engages the tube 12 remains generally the same shape during engagement and rolling of the first roller 160. In various embodiments, the tube engaging wall 162 may retain a generally constant cross sectional shape along an arc following the path of the first roller 160, such that the second tube engaging surface 142 that engages the tube 12 remains generally the same shape relative to the tube and the first tube engaging surface 140 during engagement with the tube 12 opposite the first tube engaging surface 140.
(41) Referring to
(42) Referring to
(43) In some embodiments, this generally simultaneous sealing along the width may facilitate a strong seal that may reduce or avoid leaks and/or openings even under high pressure and/or high flow rate peristaltic pumping. In some embodiments, the shape of the spacing may generally correspond to the shape of the compressed or sealed tube 12 as shown in
(44) In various embodiments, the rollers 160 and 166 may be made of a durable hard material, such as, for example, 6061 Aluminum or Ultra High Molecular Weight Polyethylene (UHMW). In various embodiments, the tube engaging wall may be made of a durable hard material such as, for example, Carbon Steel or Ductile Iron.
(45) Referring back to
(46) Referring to
(47) In various embodiments, as the rotor 170 rotates 180 degrees from the second configuration shown in
(48) Referring to
(49) In various embodiments, when the tube 12 is in a relaxed or open state shown in
(50) In various embodiments, the thicknesses 84, 86, 94, and 96 may be chosen such that the tube 12 does not collapse under vacuum while at the same time having thin minimum thicknesses. In some embodiments, the thinner the side wall, the less force it may take to fold it and lower folding forces may mean less heat generation, which may lead to longer hose life.
(51) In accordance with various embodiments, the third and fourth minimum thicknesses 94 and 96 may be less than or equal to 35 mm. In various embodiments, the third and fourth minimum thicknesses 94 and 96 being less than or equal to 35 mm may facilitate flat squeezing of the tube 12.
(52) In some embodiments, increased thickness of the first and second maximum thicknesses 84 and 86 may reduce the likelihood of a large solid particle damaging the tube engager 14 if the particle were to be caught between the first and second tube engaging surfaces 140 and 142 during compression of the tube 12.
(53) In various embodiments, the tube 12 may be made of rubber reinforced with fabric laid in layers. In some embodiments, the tube 12 may be configured to be used with pressures of 25 bar and may have 6 layers or plys of fabric reinforcement, for example.
(54) Referring to
(55) In some embodiments, the thicker walls on the first and second opposing wall portions 80 and 82 of the tube 12 may facilitate construction of larger industrial peristaltic pumps by providing better resistance to vacuum collapse and/or reduction or removal of the need for supports to prevent hose buckling. In some embodiments, the thicker walls on the first and second opposing wall portions 80 and 82 and the thinner walls on the third and fourth opposing wall portions 90 and 92 may facilitate passage of larger solid particles, require less energy for pumping, and/or result in a less expensive apparatus due to lower forces required to seal the tube 12.
(56) Referring to
(57) In some embodiments, the tube 12 may have an inner surface 242 including inner surfaces of the first, second, third, and fourth wall portions 80, 82, 90, and 92. In various embodiments, the inner surface 242 may have a generally elliptical cross sectional profile when the tube 12 is relaxed. In various embodiments, a generally elliptical cross section for the inner surface when relaxed may facilitate keeping a large cross sectional area inside the tube 12 for fluid flow.
(58) In various embodiments, the ellipse major axis may be about 178 mm and the ellipse minor axis may be about 103.5 mm. In various embodiments, the area of the ellipse may be about 14,469 mm.sup.2
(59) Referring to
(60) Referring to
(61) Referring to
(62) Referring to
(63) In some embodiments, the slopes of the surface portions may increase for a first width as the width positions of the surface portions move outward from the middle width position. Referring to
(64) In various embodiments, the slopes of the surface portions may decrease for a second width as the width positions of the surface portions move outward from the first width. Referring to
(65) In some embodiments, the spacing may be constant at the greatest spacing shown at 190 for a central width 320 at around the middle width position of the first and second tube engaging surfaces. For example, in some embodiments, the central width 320 may be at least about 10% of a width of the first tube engaging surface 140. In various embodiments, the central width 320, where the spacing is constant, being non-zero may facilitate sealing of the tube 12 whereby the tube is folded consistently and the seal occurs generally simultaneously across the width of the tube. In some embodiments, the central width 320 may be between about 10% and 30% of the width of the first tube engaging surface 140. In some embodiments the central width 320 being between 10% and 30% of the width of the first tube engaging surface 140 may facilitate sealing of the tube 12 whereby the seal occurs generally simultaneously across the width of the tube. In some embodiments, the central width 320 may be about 52 mm and the width of the first tube engaging surface may be about 266 mm, for example. Accordingly, in various embodiments, the central width 320 may be about 20% of the width of the first tube engaging surface 140.
(66) Referring to
(67) TABLE-US-00001 X [mm] Y [mm] 0.000 0.000 0.000 145.000 30.000 145.000 36.545 143.692 43.090 141.739 49.635 139.176 56.180 136.232 62.725 133.328 69.270 130.657 75.815 127.828 82.360 125.257 88.905 122.819 95.450 120.608 101.995 118.575 108.540 116.804 115.085 115.366 121.630 114.760 128.175 114.760 134.720 114.760 141.265 114.760 147.810 114.760 154.355 114.760 160.900 114.760 167.445 114.760 173.990 114.760 180.535 115.366 187.080 116.804 193.625 118.575 200.170 120.608 206.715 122.819 213.260 125.257 219.805 127.828 226.350 130.657 232.895 133.328 239.440 136.232 245.985 139.176 252.530 141.739 259.075 143.692 265.620 145.000 295.620 145.000 295.620 0.000
(68) In various embodiments, the second tube engaging surface 142 may be shaped generally as a reflection of the first tube engaging surface 140 at the spacing. In various embodiments, this may facilitate a straight and/or flat seal of the tube 12, which may facilitate reduced maximum folding angles and/or wear and tear on the tube 12. In various embodiments, the tube engaging wall 162 may be shaped such that the second tube engaging surface follows the path of the roller 160 such that the second tube engaging surface 142 continues to reflect the first tube engaging surface 140 at the minimum spacing between the first and second tube engaging surfaces 140 and 142 while the roller moves on the path.
(69) Referring now to
(70) In various embodiments, the inner surfaces of the second and third length portions 442 and 444 of the tube 12 may each have a generally circular cross sectional profile. Referring to
(71) Referring to
(72) In various embodiments, the cross-sectional circumference of the inner surface of the second length portion 442 of the tube 12, the third length portion 444 of the tube 12, or both may be between 95% and 105% of the cross sectional circumference of the inner surface of the first length portion 440 of the tube 12. In various embodiments, this may facilitate high flow rates in the tube 12 at the inner surfaces of the first, second, third, and fourth wall portions 80, 82, 90, and 92 for the tube 12.
(73) In various embodiments, the cross sectional circumference of the inner surfaces of the second and third length portions 442 and 444 of the tube 12 may be about 150 mmPi=471 mm. In some embodiments, the cross sectional circumference of the inner surface of the first length portion 440 of the tube 12 may be about that of an ellipse with major axis 178 mm and minor axis 103.5 mm and so may be about 450 mm.
(74) Referring to
(75) Referring to
Various Embodiments
(76) In various embodiments, the tube 12 may be provided by itself and/or in connection with additional and/or alternative tube engagers. In various embodiments, the tube engager 14 may be provided by itself and/or in connection with additional and/or alternative tubes.
(77) While in various embodiments, the apparatus 10 includes a first roller 160 and a second roller 166 as shown in
(78) In some embodiments, an apparatus that functions generally similarly to the apparatus 10 described herein may be configured to move a roller generally similar to the roller 160 on a linear path, rather than a curved or semi-circular one, along a linear tube having wall thicknesses generally similar to the tube 12 described herein. In some embodiments, the apparatus may include a tube engaging wall that follows the linear path of the tube.
(79) In some embodiments, the surface portions of the tube engaging surfaces may be generally smooth. In some embodiments, the surface portions may be ridged or rough.
(80) In some embodiments, the direction of rotation of the rotor 170 of the apparatus shown in
(81) Referring to
(82) Referring now to
(83) Referring to
(84) In various embodiments, the first and second opposing wall portions 680 and 682 may be configured to be engaged by the tube engager 614 to cause the tube 612 to fold at the third and fourth minimum thicknesses 694 and 696 to seal the tube 612.
(85) Referring to
(86) Referring to
(87) In various embodiments, non-rolling shoes may be used in the apparatus 600 in place of rollers.
(88) In various embodiments, other apparatuses including elements generally similar to those described herein in connection with the apparatuses 10, 400, and 600 may include various tube engaging surfaces or combinations of tube engaging surfaces that provide spacing therebetween as described herein to facilitate at least some or all of the advantages described herein.
(89) In accordance with various embodiments, tube 12 or a tube generally similar to the tube 12 described above may have various dimensions, including the thicknesses 84, 86, 94, and 96 and ratios thereof, which may be chosen such that the tube does not collapse under vacuum while at the same time having thin minimum thicknesses. In some embodiments, particular ratios of maximum thickness over minimum thickness may work well with particular cross sectional inner surface circumferences of the tube 12 at the first, second, third, and fourth wall portions 80, 82, 90, and 92.
(90) In some embodiments, vacuum collapse may be resisted with a tube having a 314 mm cross sectional inner surface circumference and 145.5 mm outer diameter (OD) where the first and second maximum thicknesses are 35.75 mm and the third and fourth minimum thicknesses are 17 mm. Accordingly, in some embodiments, the ratio may be 35.75/17 or about 2.10, for example.
(91) In some embodiments, the first and second maximum thicknesses 84 and 86 may be generally equal and the third and fourth minimum thicknesses 94 and 96 may be generally equal and a ratio of the first and second maximum thicknesses 84 and 86 over the third and fourth minimum thicknesses may be at least 1.5. In various embodiments, this may facilitate high flow rates, resilient re-opening of the tube 12, sealing of the tube 12 while requiring reduced folding angles and/or compression travel for sealing, use with high pressures, reduced wear and tear, and/or avoidance or reduction of longitudinal folding or buckling of the tube 12 at locations where the tube 12 is not compressed. In some embodiments, a cross sectional circumference of an inner surface of the tube at the first, second, third, and fourth wall portions may be at least 314 mm. In various embodiments, the cross sectional circumference being at least 314 mm may be well suited to the ratio being at least 1.5 to facilitate any or all of the above noted advantages.
(92) In some embodiments, vacuum collapse may be resisted with a tube having a 471 mm cross sectional inner surface circumference and 229 mm OD where the first and second maximum thicknesses are about 63.4 mm and the third and fourth minimum thicknesses are 24.8 mm. Accordingly, in some embodiments, the ratio may be about 2.56, for example.
(93) In some embodiments, the first and second maximum thicknesses 84 and 86 may be generally equal and the third and fourth minimum thicknesses 94 and 96 may be generally equal and a ratio of the first and second maximum thicknesses 84 and 86 over the third and fourth minimum thicknesses may be at least 2.0. In various embodiments, this may facilitate high flow rates, resilient re-opening of the tube 12, sealing of the tube 12 while requiring reduced folding angles and/or compression travel for sealing, use with high pressures, reduced wear and tear, and/or avoidance or reduction of longitudinal folding or buckling of the tube 12 at locations where the tube 12 is not compressed. In some embodiments, a cross sectional circumference of an inner surface of the tube at the first, second, third, and fourth wall portions may be at least 471 mm. In various embodiments, the cross sectional circumference being at least 471 mm may be well suited to the ratio being at least 2.0 to facilitate any or all of the above noted advantages.
(94) In some embodiments, the first and second maximum thicknesses 84 and 86 may be generally equal and the third and fourth minimum thicknesses 94 and 96 may be generally equal and a ratio of the first and second maximum thicknesses 84 and 86 over the third and fourth minimum thicknesses may be at least 3.5. In various embodiments, this may facilitate high flow rates, resilient re-opening of the tube 12, sealing of the tube 12 while requiring reduced folding angles and/or compression travel for sealing, use with high pressures, reduced wear and tear, and/or avoidance or reduction of longitudinal folding or buckling of the tube 12 at locations where the tube 12 is not compressed. In some embodiments, a cross sectional circumference of an inner surface of the tube at the first, second, third, and fourth wall portions may be at least 942 mm. In various embodiments, the cross sectional circumference being at least 942 mm may be well suited to the ratio being at least 3.5 to facilitate any or all of the above noted advantages.
(95) In various embodiments, dimensions such as widths, thicknesses, slopes, and other dimensions described herein may be tested and/or determined using computer modeling such as computer modeling including finite element analysis.
(96) Referring now to
(97) Referring to
(98) Referring to
(99) In various embodiments, the tube engager 914 may be configured to selectively increase pressure of the hydraulic fluid 1002 to cause the tube 912 to fold at the third and fourth minimum thicknesses 994 and 996 to seal the tube 912.
(100) Referring to
(101) In some embodiments, the apparatus 900 may include an inlet valve 1044 configured to selectively open to provide fluid or slurry to the tube 912 and an outlet valve 1046 configured to selectively open to facilitate flow of fluid or slurry out of the tube 912. Referring to
(102) In some embodiments, the inlet valve 1044 and the outlet valve 1046 may each include a pinch valve. In various embodiments, either or both of the inlet valve 1044 and the outlet valve 1046 may be implemented using a knife gate valve, a pinch valve, a ball-type slurry check valve, or another valve. In some embodiments, the isolation valve 1040 and the exhaust valve 1042 may each include a ball valve. In various embodiments, either or both of the isolation valve 1040 and the exhaust valve 1042 may be implemented using a knife gate valve, a pinch valve, a ball-type valve, a butterfly valve, a gate valve, or another valve.
(103) In some embodiments, in operation, the tube 912 may be filled with fluid or slurry and the tube engager 914 may be in a first configuration wherein the isolation valve 1040 is closed such that the vessel 1000 is isolated from the pressure source 1041 and the exhaust valve 1042 is open. In various embodiments, in the first configuration, the pressure of the hydraulic fluid 1002 may be at an initial pressure level. For example, in some embodiments, the initial pressure level may be less than about 0.1 bar.
(104) In various embodiments, when the tube engager 914 is in the first configuration, the outlet valve 1046 may be closed and the inlet valve 1044 may be opened to allow fluid or slurry to enter the tube 912 from the inlet valve 1044.
(105) In some embodiments, when the hose is full, the inlet valve 1044 may be caused to close and the outlet valve 1046 may be caused to open. Next, the tube 912 may be peristaltically sealed to cause fluid or slurry to be pumped along the tube 912 and out of the outlet valve 1046.
(106) Referring to
(107) Referring to
(108) In various embodiments, the fifth and sixth opposing wall portions 1180 and 1182 have circumferentially varying thickness including fifth and sixth maximum thicknesses respectively 1184 and 1186, the fifth and sixth maximum thicknesses disposed on opposite sides of the tube 912. In various embodiments, the seventh and eighth opposing wall portions 1190 and 1192 are disposed between the fifth and sixth opposing wall portions 1180 and 1182, the seventh and eighth opposing wall portions having seventh and eighth circumferentially minimum thicknesses respectively 1194 and 1196, the seventh and eighth minimum thicknesses disposed on opposite sides of the tube 912 about halfway between the fifth and sixth maximum thicknesses 1184 and 1186.
(109) In various embodiments, the fifth and sixth opposing wall portions 1180 and 1182 may be configured to be engaged by the hydraulic fluid 1002 to cause the tube to fold at the seventh and eighth minimum thicknesses 1194 and 1196 to seal the tube 912. In various embodiments, the seventh and eighth minimum thicknesses 1194 and 1196 may be greater than the third and fourth minimum thicknesses 994 and 996 (shown in
(110) Referring to
(111) In some embodiments, the thickness of the tube 912 may vary generally linearly longitudinally along the tube 912 from the third and fourth minimum thicknesses 984 and 986 to the seventh and eighth minimum thicknesses 1194 and 1196. In some embodiments, the tube 912 may have a length of about 102 and 3/16 inches between the cross-sections 18 and 20 shown in
(112) In some embodiments, the fifth and sixth maximum thicknesses 1184 and 1186 may be greater than the first and second maximum thicknesses 984 and 986. In various embodiments, this may facilitate folding at the third and fourth minimum thicknesses 984 and 986 at a lower pressure level than required to fold at the seventh and eighth minimum thicknesses 1194 and 1196, which may facilitate peristaltic pumping of fluid or slurry along the tube 912. In various embodiments, this may facilitate ease of manufacturing. In some embodiments, the first and second maximum thicknesses 984 and 986 may be about 2.480 inches and the fifth and sixth maximum thicknesses may be about 2.874 inches, for example. In some embodiments, the outer diameter of the tube 912 when open may increase from about 9 inches at the cross section 18 to about 9 and inches at the cross section 20 shown in
(113) In some embodiments, the inner cross-sectional shape of the tube 912 may remain constant between the cross-section shown in
(114) Accordingly, in various embodiments, the tube engager 914 may be configured to raise the pressure of the hydraulic fluid 1002 from the initial pressure level lower than the first pressure level upwards and through the first pressure level to cause the tube 912 to fold at the third and fourth minimum thicknesses 984 and 986 shown in
(115) In various embodiments, upon complete or maximum collapse of the tube 912, the outlet valve 1046 may be caused to close and then the inlet valve 1044 may be caused to open. The tube engager 914 may then be returned to the first configuration wherein the isolation valve 1040 is closed such that the vessel is isolated from the pressure source 1041 and the exhaust valve 1042 is open. In various embodiments, in the first configuration, the pressure of the hydraulic fluid 1002 may return to the initial pressure level. In various embodiments, this may cause negative pressure (partial vacuum) inside the tube 912 and fluid or slurry may be drawn into the tube 912 from the inlet valve 1044. Alternatively, fluid or slurry may be forced into the tube 912 by some external means.
(116) Next, the apparatus 900 may be back to an initial condition and the cycle of peristaltic pumping may repeat.
(117) In various embodiments, use of the tube 912 in the apparatus 900 wherein the tube is engaged and folded by the hydraulic fluid 1002 may facilitate any or all of the following: Collapse (or fold) of the tube 912 may be predictable and may occur at points where the wall is thinnest whereas with a circular constant thickness hose, collapse may occur at any axis at any point along the hose. Having a consistent and straight mode of collapse may offer less resistance to flow of the material being pumped. Random axes of collapse may cause higher resistance to flow and thus greater wear, shorter hose life, and greater energy input. Flattening a hose inside a pressurized vessel may cause the hose to shorten if the ends are unrestrained or become stressed in tension if restrained as is necessary in a pressurized vessel. Having thicker top and bottom walls as opposed to uniformly thick walls may reduce stress caused by flattening when compared to circular hoses. Reduced stress may produce less heat and thus may improve hose life. In hydraulic fluid actuated pumps, when the highest pressure is applied to the tube, it may become flat for most of its length except close to rigid shanks or connectors at the ends. There may be a transition at both ends from flat and sealed to round and open at the shanks. The region close to the beginning on the flat side of this transition may be subject to high bending stresses in the top and bottom wall of the tube. The varying cross section of the tube 912 may provide stiffer top and bottom walls where the bending will occur while keeping the fold point at the thinnest wall section. This configuration may be superior to a conventional tube with constant wall thickness by providing additional resistance to bending where it is required without losing foldability.
(118) In various embodiments, use of the tube 912 in the apparatus 900 wherein the tube is engaged and folded by the hydraulic fluid 1002 may facilitate sealing of the tube 912, while requiring reduced folding angles, reduced wear and tear on the tube, and/or being able to employ a large diameter high pressure peristaltic pump wherein advantages of hydraulic actuation are attained, including, for example, in some embodiments, any or all of the following: In some embodiments, the fluid may circulate in and out of the vessel during cyclic operation. The fluid can be chilled outside the vessel if necessary so that it cools the tube upon returning to the vessel. In some embodiments, the stress may be applied across the entire outside surface of the tube and may be uniform irrespective of the smoothness of the outer tube surface. Tubes with rough outer surfaces can be manufactured more inexpensively than tubes with smooth surfaces. Sealing against a desired internal pressure may be achieved at lower force with hydraulic sealing on account of this pressure uniformity. Sealing with mechanical means may require a higher force because the whole sealing surface must be squeezed to seal at the weakest point of contact. Other stronger contact points may be over-squeezed unnecessarily. In some embodiments, hydraulic squeezing may be applied around the entire circumference of the tube as opposed to just a portion of the top and bottom of the tube. Squeezing at the edges of the tube may be beneficial because it may reduce stress at the edges when the hose is sealed. Lower stress may equate to lower heat generation which may equate to longer hose life.
(119) In some embodiments, the vessel 1000 may be tilted at a slope of about 1:100. In various embodiments, this may reduce risk of bubbles in the vessel 1000.
(120) Referring now to
(121) Referring to
(122) Referring to
(123) Referring to
(124) Referring to
(125) In various embodiments, the tube engager 1214 may be configured to selectively increase pressure of the hydraulic fluid 1302 to cause the tube 1212 to fold at the third and fourth minimum thicknesses 1294 and 1296 to seal the tube 1212.
(126) Referring to
(127) In various embodiments, the apparatus 1200 may operate as a valve. In some embodiments, in operation, the tube engager 1214 may be in a first configuration wherein the isolation valve 1340 is closed such that the vessel 1300 is isolated from the pressure source 1341 and the exhaust valve 1342 is open. In various embodiments, in the first configuration, the pressure of the hydraulic fluid 1302 may be at an initial pressure level. In various embodiments, the initial pressure level may be less than 0.1 bar.
(128) In various embodiments, when the tube engager 1214 is in the first configuration, the apparatus 1200 may act as an open valve and fluid or slurry may freely flow through the tube 1212.
(129) Referring to
(130) In various embodiments, the cross-section 24 on which the sectional view shown in
(131) Referring to
(132) In various embodiments, the fifth and sixth opposing wall portions 1480 and 1482 have circumferentially varying thickness including fifth and sixth maximum thicknesses respectively 1484 and 1486, the fifth and sixth maximum thicknesses disposed on opposite sides of the tube 1212. In various embodiments, the seventh and eighth opposing wall portions 1490 and 1492 are disposed between the fifth and sixth opposing wall portions 1480 and 1482, the seventh and eighth opposing wall portions having seventh and eighth circumferentially minimum thicknesses respectively 1494 and 1496, the seventh and eighth minimum thicknesses disposed on opposite sides of the tube 1212 about halfway between the fifth and sixth maximum thicknesses 1484 and 1486.
(133) In various embodiments, the fifth and sixth opposing wall portions 1480 and 1482 may be configured to be engaged by the hydraulic fluid 1302 to cause the tube to fold at the seventh and eighth minimum thicknesses 1494 and 1496 to seal the tube 1212. In various embodiments, the seventh and eighth minimum thicknesses 1494 and 1496 may be greater than the third and fourth minimum thicknesses 1294 and 1296 (shown in
(134) Referring to
(135) Referring to
(136) In various embodiments, the ninth and tenth opposing wall portions 1580 and 1582 have circumferentially varying thickness including ninth and tenth maximum thicknesses respectively 1584 and 1586, the ninth and tenth maximum thicknesses disposed on opposite sides of the tube 1212. In various embodiments, the eleventh and twelfth opposing wall portions 1590 and 1592 are disposed between the ninth and tenth opposing wall portions 1580 and 1582, the eleventh and twelfth opposing wall portions having eleventh and twelfth circumferentially minimum thicknesses respectively 1594 and 1596, the eleventh and twelfth minimum thicknesses disposed on opposite sides of the tube 1212 about halfway between the ninth and tenth maximum thicknesses 1584 and 1586.
(137) In various embodiments, the ninth and tenth opposing wall portions 1580 and 1582 may be configured to be engaged by the hydraulic fluid 1302 to cause the tube to fold at the eleventh and twelfth minimum thicknesses 1594 and 1596 to seal the tube 1212. In various embodiments, the eleventh and twelfth minimum thicknesses 1594 and 1596 may be greater than the third and fourth minimum thicknesses 1294 and 1296 (shown in
(138) In various embodiments, in operation, when the apparatus 1200 acting as a valve is to be closed, the tube engager 1214 may raise the pressure of the hydraulic fluid 1302 from an initial pressure level lower than the first pressure level upwards and through the first pressure level to cause the tube 1212 to fold at the third and fourth minimum thicknesses 1294 and 1296 shown in
(139) In various embodiments, thickness of the tube 1212 may vary generally linearly longitudinally along the tube 1212 from the third and fourth minimum thicknesses 1284 and 1286 to the seventh and eighth minimum thicknesses 1484 and 1486. In various embodiments, thickness of the tube 1212 may vary generally linearly longitudinally along the tube 1212 from the third and fourth minimum thicknesses 1284 and 1286 to the eleventh and twelfth minimum thicknesses 1584 and 1586. In various embodiments, this may facilitate peristaltic sealing and/or efficient closing of the apparatus 1200 when acting as pinch valve. In some embodiments, a cross-sectional profile of the tube 1212 may change from the shape shown in
(140) In some embodiments, the third and fourth minimum thicknesses 1284 and 1286 may extend longitudinally along the tube 1212. In various embodiments, the cross sectional shape of the tube 1212 may remain constant for a length of the tube 1212 about the cross-section 24 shown in
(141) In some embodiments, the third and fourth minimum thicknesses 1284 and 1286 may extend longitudinally along the tube for a length of at least about 50% of an inner circumference of the tube at the first, second, third, and fourth wall portions 1280, 1282, 1290, and 1292 of the tube 1212. In various embodiments, this may facilitate further improved sealing of the tube 1212 and improved performance of the apparatus 1200 as a valve.
(142) In some embodiments, the third and fourth minimum thicknesses 1284 and 1286 may extend longitudinally along the tube for a length between the longitudinal positions 1320 and 1322 of about 24 and 9/16 inches.
(143) In various embodiments, use of the tube 1212 in the apparatus 1200 shown in
(144) In some embodiments, one or more valves generally similar to the apparatus 1200 shown in
(145) In various embodiments, any or all of the apparatuses 10, 400, 600 and/or 900 or an apparatus generally similar may be used as a pinch valve instead of a peristaltic pump.
(146) Referring to
(147) Referring to
(148) Referring to
(149) Referring to
(150) Referring to
(151) Referring to
(152) Referring to
(153) In various embodiments, any or all of the same or similar advantages associated with the shape of the tube 12 and the tube engager 14 when used as a peristaltic pump as disclosed herein may be achieved using the shape of the tube 1812 and the tube engager 1814 when the apparatus 1800 shown in
(154) In various embodiments, the apparatus 10 shown in
(155) While specific embodiments of the present disclosure have been described and illustrated, such embodiments should be considered illustrative of the present disclosure only and not as limiting the present disclosure as construed in accordance with the accompanying claims.