Piezoelectric single crystal M.SUB.3.RE(PO.SUB.4.).SUB.3 .and the preparation method and application thereof
12595590 ยท 2026-04-07
Assignee
Inventors
- Fapeng YU (Jinan, CN)
- Guangda WU (Jinan, CN)
- Mengdi FAN (Jinan, CN)
- Yanlu LI (Jinan, CN)
- Xiufeng CHENG (Jinan, CN)
- Xian ZHAO (Jinan, CN)
Cpc classification
C30B15/10
CHEMISTRY; METALLURGY
C30B15/14
CHEMISTRY; METALLURGY
International classification
C30B15/10
CHEMISTRY; METALLURGY
C30B15/14
CHEMISTRY; METALLURGY
Abstract
A crystal is of a non-centrosymmetric structure and belongs to the 43 m point group of the cubic crystal system. M denotes an alkaline earth metal, which can be Ba, Ca, or Sr, and RE denotes a rare earth element, which can be Y, La, Gd, or Yb. The growth method of the M.sub.3RE(PO.sub.4).sub.3 crystal comprises steps as follows: (1) polycrystalline material synthesis: MCO.sub.3, RE.sub.2O.sub.3, and phosphorous compound are used as raw materials and blended according to the stoichiometric proportions; then, the phosphorous compound is further added to be excessive; the raw materials are sintered twice to obtain the M.sub.3RE(PO.sub.4).sub.3 polycrystalline material; (2) polycrystalline material melting; (3) Czochralski crystal growth. The M.sub.3RE(PO.sub.4).sub.3 crystal prepared by the invention is a high-quality single crystal.
Claims
1. A piezoelectric single crystal with the general formula of M.sub.3RE(PO.sub.4).sub.3, wherein the M.sub.3RE(PO.sub.4).sub.3 is selected from the group consisting of Ba.sub.3Yb(PO.sub.4).sub.3 and Ca.sub.3Gd(PO.sub.4).sub.3; the piezoelectric single crystal is of a non-centrosymmetric structure and belongs to the 43m point group of the cubic crystal system.
2. The piezoelectric single crystal according to claim 1, wherein structure parameters of the piezoelectric single crystals are as follows: a Ba.sub.3Yb(PO.sub.4).sub.3 single crystal: the 43m point group of the cubic crystal system; I-43d space group; lattice parameters: a=b=c=10.459 ; density=5.149 g/cm.sup.3; and a Ca.sub.3Gd(PO.sub.4).sub.3 single crystal: the 43m point group of the cubic crystal system; I-43d space group; lattice parameters: a=b=c=9.857 ; density=3.9 g/cm.sup.3.
3. The piezoelectric single crystal according to claim 1, wherein the piezoelectric single crystal is prepared by the following steps: (i) weighing and adding MCO.sub.3, RE.sub.2O.sub.3, and phosphorous compound according to the general formula M.sub.3RE(PO.sub.4).sub.3; further adding 1.5-10% of the phosphorus compound by weight; grounding and mixing the MCO.sub.3, RE.sub.2O.sub.3, and phosphorous compound for a first sintering at 800 C.-950 C. for 10 to 15 hours to obtain a first sintering mixture; cooling down, grounding, and mixing the first sintering mixture; pressing the first sintering mixture into round cake-like blocks for a second sintering at 1200-1400 C. for 24 to 48 hours to obtain M.sub.3RE(PO.sub.4).sub.3 polycrystalline material; (ii) placing the M.sub.3RE(PO.sub.4).sub.3 polycrystalline material in an iridium crucible of a single crystal growing furnace with the protective gas nitrogen or argon; heating and melting the M.sub.3RE(PO.sub.4).sub.3 polycrystalline material with the medium-frequency induction heating method; cooling down to coagulate; and heating and melting again; repeating cooling down, heating and melting for several times to drain the bubbles; then, overheating 10-20 C. for 0.5-2 hours to obtain the homogeneously melted M.sub.3RE(PO.sub.4).sub.3 melt; and iii ) placing an iridium rod or an M.sub.3RE(PO.sub.4).sub.3 crystal in the homogeneously melted M.sub.3RE(PO.sub.4).sub.3 melt for single crystal growth at 1800-1950 C.; pulling rate during necking of the seed crystal: 1-8 mm/h; pulling rate during shouldering: 0.2-1 mm/h; pulling rate while performing constant diameter growth: 0.5-1 mm/h; extracting a desired size of the piezoelectric single crystal.
4. The said piezoelectric single crystal according to claim 3, wherein after extracting, the crystal is maintaining the piezoelectric single crystal at a constant temperature for 0.5-1 h in the thermal field and then cooling down at a rate of 5-30 C./h to room temperature to obtain the piezoelectric single crystal; annealing the piezoelectric sing crystal 1200-1400 C. for 24-48 hours after the piezoelectric single crystal is taken out from the single crystal growing furnace.
5. The piezoelectric single crystal according to claim 3, wherein in the step i), the phosphorous compound is NH.sub.4H.sub.2PO.sub.4 or P.sub.2O.sub.5; the total mass of the phosphorus compound is to exceed its mass percent by 3-6%.
6. The piezoelectric single crystal according to claim 3, wherein in the step ii), a volume fraction of the nitrogen or inert gases is 90-95%; in step iii), the single crystal growth undergoes four stages: necking, shouldering, performing constant diameter growth, and extracting crystal; during the necking stage, the pulling rate is controlled between 1 and 8 mm/h; after the diameter of the seed crystal is narrowed to 0.5-2.0 mm, the single crystal begins to be cooled down slowly at 0.5-5 C./h for shouldering; during the shouldering stage, the pulling rate is reduced to 0.2-1 mm/h; when the shoulder diameter reaches the desired size, the crystal is heated up or cooled down at the rate of 0-5 C./h and maintained at the temperature of 1800-1950 C. to perform constant diameter growth; after being pulled to the desired height, the crystal starts to be extracted.
7. The piezoelectric single crystal according to claim 3, wherein technological conditions of extracting the piezoelectric single crystal are as follows: the temperature is raised slowly at the rate of 10-30 C./h; when the bottom of the crystal has a tendency of inward shrinkage, the pulling rate is increased to 5-20 mm/h to pull the crystal away from the melt.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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EMBODIMENTS
(21) The invention is further described as follows in combination with the specific embodiments and the attached figures. The embodiments set out here are used to explain the invention only, but not all. The raw materials used in Embodiments 1-6 are of purity greater than 99.9%.
Embodiment 1. Preparation of Yttrium Barium Phosphate Single Crystal
(22) a. BaCO.sub.3, Y.sub.2O.sub.3, and NH.sub.4H.sub.2PO.sub.4 are used as raw materials and blended following the stoichiometric proportions according to the chemical formula Ba.sub.3Y(PO.sub.4).sub.3 of the yttrium barium phosphate. Then, the NH.sub.4H.sub.2PO.sub.4 is further added to exceed the mass percent by 5%. b. The raw materials well prepared in step (1) are evenly mixed and placed in an aluminum oxide crucible and a muffle furnace for the first sintering; the sintering temperature is maintained at 85050 C. and constant for 12 hours to remove the CO.sub.2, NH.sub.3, and H.sub.2O in the raw materials; after the first sintering, the raw materials are cooled down, ground, and evenly mixed; then, they are pressed into blocks with a cylindrical mold and placed in the aluminum oxide crucible for solid-phase reaction; the sintering temperature is maintained at 1350 C. and constant for 40 hours to obtain the yttrium barium phosphate polycrystalline material. c. The yttrium barium phosphate polycrystalline material synthesized in step (2) is placed in the iridium crucible of a single crystal growing furnace; before that, the furnace has been evacuated and filled with nitrogen as protective gas; the polycrystalline material is heated up with the medium-frequency induction heating method till melting; it is cooled down to coagulate after melting thoroughly and then heated up again to fully melt; this process is repeated three times to drain the bubbles from the melt; then, the melt is overheated 20 C. for 0.5 hours to obtain the homogeneously melted yttrium barium phosphate melt. d. An yttrium barium phosphate polycrystalline rod is used as the seed crystal and immersed into the polycrystalline melt in step (3) to have the top of the crystal perpendicular to and just in contact with the melt for single crystal growth.
(23) The technological conditions of the single crystal growth are as follows: the growth temperature is 185050 C.; the pulling rate during necking of the seed crystal is 5 mm/h; after the diameter of the seed crystal is narrowed to around 1 mm, the single crystal begins to be cooled down slowly at 1-4 C./h for shouldering; during the shouldering, the pulling rate is reduced to 0.5-1 mm/h; when the shoulder diameter reaches around the desired size (22 mm), the crystal is heated up or cooled down at the rate of 1-4 C./h to perform constant diameter growth, during which the pulling rate is 0.5-0.7 mm/h; after the single crystal grows to the required size of about a 40 mm height, the crystal starts to be extracted as follows: first, the temperature is raised slowly at the rate of 15-20 C./h, and when the bottom of the crystal has a tendency of inward shrinkage, the pulling rate is increased to 10-15 mm/h to pull the crystal away from the melt.
(24) After extracting, the crystal is maintained at a constant temperature in the thermal field for 45 min and then cooled down at a rate of 10 C./h to room temperature to obtain the yttrium barium phosphate crystal.
(25) (5) After being taken out, the crystal is placed in a high-temperature resistance furnace for annealing treatment at 1300 C. The time of annealing is 24 hours so that the thermal stress generated during the growth of the Ba.sub.3Y(PO.sub.4).sub.3 crystal can be fully released.
(26) The obtained Ba.sub.3Y(PO.sub.4).sub.3 single crystal is as shown in
Embodiment 2. Preparation of Lanthanum Barium Phosphate Single Crystal
(27) a. BaCO.sub.3, La.sub.2O.sub.3, and NH.sub.4H.sub.2PO.sub.4 are used as raw materials and blended following the stoichiometric proportions according to the chemical formula Ba.sub.3La(PO.sub.4).sub.3 of the lanthanum barium phosphate. Then, the NH.sub.4H.sub.2PO.sub.4 is further added to exceed the mass percent by 5%. b. The raw materials well prepared in step (1) are evenly mixed and placed in an aluminum oxide crucible for the first sintering; the sintering temperature is maintained at 900 C. and constant for 10 hours to decompose and remove the CO.sub.2, NH.sub.3, and H.sub.2O; after the first sintering, the raw materials are cooled down, ground, and evenly mixed; then, they are pressed into blocks and placed in the aluminum oxide crucible for solid-phase reaction; the sintering temperature is maintained at 1400 C. and constant for 30 hours to obtain the lanthanum barium phosphate polycrystalline material. c. The lanthanum barium phosphate polycrystalline material synthesized in step (2) is placed in the iridium crucible of a single crystal growing furnace; before that, the furnace has been evacuated and filled with nitrogen as protective gas to prevent oxidation of the iridium crucible; the polycrystalline material is heated up with the medium-frequency induction heating method till melting; it is cooled down to coagulate after melting thoroughly and then heated up again to fully melt; this process is repeated 2-4 times to drain the bubbles from the melt; then, the melt is overheated 15 C. for 1 hour to obtain the homogeneously melted lanthanum barium phosphate melt. d. An iridium rod is used as the seed crystal and immersed into the polycrystalline melt in step (3) to have the top of the crystal perpendicular to and just in contact with the melt for single crystal growth.
(28) The technological conditions of the single crystal growth are as follows: the growth temperature is 185050 C.; the pulling rate during necking of the seed crystal is 6 mm/h; after the diameter of the seed crystal is narrowed to around 1.5 mm, the single crystal begins to be cooled down slowly at 5 C./h for shouldering; during the shouldering, the pulling rate is reduced to 0.3 mm/h; when the shoulder diameter reaches around the desired size (30 mm), the crystal is heated up or cooled down at the rate of 0-5 C./h to perform constant diameter growth, during which the pulling rate is 0.6 mm/h; after the crystal grows to the required size of about a 50 mm height, the crystal is extracted. The extracting process is as follows: first, the temperature is raised slowly at the rate of 20 C./h, and when the bottom of the crystal has a tendency of inward shrinkage, the pulling rate is increased to 15 mm/h to pull the crystal away from the melt.
(29) (5) After extracting, the crystal is maintained at a constant temperature in the thermal field for 1 h and then cooled down at a rate of 10 C./h to room temperature to obtain the lanthanum barium phosphate single crystal. The obtained Ba.sub.3La(PO.sub.4).sub.3 single crystal is as shown in
(30) The annealing treatment of the crystal is the same as that in Embodiment 1.
Embodiment 3. Preparation of Gadolinium Calcium Phosphate Single Crystal
(31) a. CaCO.sub.3, Gd.sub.2O.sub.3, and NH.sub.4H.sub.2PO.sub.4 are used as raw materials and blended following the stoichiometric proportions according to the chemical formula Ca.sub.3Gd(PO.sub.4).sub.3 of the gadolinium calcium phosphate. Then, the NH.sub.4H.sub.2PO.sub.4 is further added to exceed the mass percent by 3.5%. b. The raw materials well prepared in step (1) are evenly mixed and placed in an aluminum oxide crucible and a muffle furnace for the first sintering; the sintering temperature is maintained at 900 C. and constant for 13 hours to remove the CO.sub.2, NH.sub.3, and H.sub.2O in the raw materials; after the first sintering, the raw materials are cooled down, ground, and evenly mixed; then, they are pressed into blocks with a cylindrical mold and placed in the aluminum oxide crucible for solid-phase reaction; the sintering temperature is maintained at 1350 C. and constant for 30 hours to obtain the gadolinium calcium phosphate polycrystalline material. c. The gadolinium calcium phosphate polycrystalline material synthesized in step (2) is placed in the iridium crucible of a single crystal growing furnace; before that, the furnace has been evacuated and filled with nitrogen as protective gas; the polycrystalline material is heated up with the medium-frequency induction heating method till melting; it is cooled down to coagulate after melting thoroughly and then heated up again to fully melt; this process is repeated three times to drain the bubbles from the melt; then, the melt is overheated 20 C. for 0.5 hours to obtain the homogeneously melted gadolinium calcium phosphate melt. d. An iridium rod is used as the seed crystal and immersed slowly into the polycrystalline melt in step (3) to have the top of the crystal perpendicular to and just in contact with the melt for single crystal growth.
(32) The technological conditions of the single crystal growth are as follows: the growth temperature is 180050 C.; the pulling rate during necking of the seed crystal is 5 mm/h; after the diameter of the seed crystal is narrowed to around 1 mm, the single crystal begins to be cooled down slowly at 3 C./h for shouldering; during the shouldering, the pulling rate is reduced to 0.3-1 mm/h; when the shoulder diameter reaches around the desired size (15-25 mm), the crystal is heated up or cooled down at the rate of 1-4 C./h to perform constant diameter growth, during which the pulling rate is 0.5 mm/h; after the single crystal grows to the required size of about a 30-50 mm height, the crystal starts to be extracted as follows: first, the temperature is raised slowly at the rate of 25 C./h, and when the bottom of the crystal has a tendency of inward shrinkage, the pulling rate is increased to 15-20 mm/h to pull the crystal away from the melt.
(33) After extracting, the crystal is maintained at a constant temperature in the thermal field for 45 min and then cooled down at a rate of 10 C./h to room temperature to obtain the gadolinium calcium phosphate single crystal. The obtained Ca.sub.3Gd(PO.sub.4).sub.3 single crystal is as shown in
(34) The annealing treatment of the crystal is the same as that in Embodiment 1.
Embodiment 4. Preparation of Strontium Lanthanum Phosphate Single Crystal
(35) a. SrCO.sub.3, La.sub.2O.sub.3, and NH.sub.4H.sub.2PO.sub.4 are used as raw materials and blended following the stoichiometric proportions according to the chemical formula Sr.sub.3La(PO.sub.4).sub.3 of the lanthanum strontium phosphate. Then, the NH.sub.4H.sub.2PO.sub.4 is further added to exceed the mass percent by 3%. b. The raw materials well prepared in step (1) are evenly mixed and placed in an aluminum oxide crucible and a muffle furnace for the first sintering; the sintering temperature is maintained at 850 and constant for 15 hours to remove the CO.sub.2, NH.sub.3, and H.sub.2O in the raw materials; after the first sintering, the raw materials are cooled down, ground, and evenly mixed; then, they are pressed into blocks with a cylindrical mold and placed in the aluminum oxide crucible for solid-phase reaction; the sintering temperature is maintained at 1300-1400 C. and constant for 20-30 hours to obtain the strontium lanthanum phosphate polycrystalline material. c. The strontium lanthanum phosphate polycrystalline material synthesized in step (2) is placed in the iridium crucible of a single crystal growing furnace; before that, the furnace has been evacuated and filled with nitrogen as protective gas; the polycrystalline material is heated up with the medium-frequency induction heating method till melting; it is cooled down to coagulate after melting thoroughly and then heated up again to fully melt; this process is repeated three times to drain the bubbles from the melt; then, the melt is overheated 20 C. for 0.5 hours to obtain the homogeneously melted strontium lanthanum phosphate melt. d. An iridium rod is used as the seed crystal and immersed slowly into the polycrystalline melt in step (3) to have the top of the crystal perpendicular to and just in contact with the melt for single crystal growth.
(36) The technological conditions of the single crystal growth are as follows: the growth temperature is 1800-1900 C.; the pulling rate during necking of the seed crystal is 6 mm/h; after the diameter of the seed crystal is narrowed to around 1 mm, the single crystal begins to be cooled down slowly at 1-3 C./h for shouldering; during the shouldering, the pulling rate is reduced to 0.4 mm/h; when the shoulder diameter reaches around the desired size (15-25 mm), the crystal is heated up or cooled down at the rate of 1-4 C./h to perform constant diameter growth, during which the pulling rate is 0.6 mm/h; after the single crystal grows to the required size of about a 20-35 mm height, the crystal is extracted as follows: first, the temperature is raised slowly at the rate of 20 C./h, and when the bottom of the crystal has a tendency of inward shrinkage, the pulling rate is increased to 10-15 mm/h to pull the crystal away from the melt.
(37) After extracting, the crystal is maintained at a constant temperature in the thermal field for 45 min and then cooled down at a rate of 10 C./h to room temperature to obtain the strontium lanthanum phosphate single crystal. The annealing treatment of the crystal is the same as that in Embodiment 1.
Comparative Example 1: Preparation of the Yttrium Barium Phosphate Single Crystal According to the Stoichiometric Proportions
(38) As described in Embodiment 1, provided however that, in step (1), the raw materials BaCO.sub.3, Y.sub.2O.sub.3, and NH.sub.4H.sub.2PO.sub.4 are mixed by stoichiometric proportions according to the chemical formula Ba.sub.3Y(PO.sub.4).sub.3 of the yttrium barium phosphate, and no excessive NH.sub.4H.sub.2PO.sub.4 is used. The results show that the Ba.sub.3Y(PO.sub.4).sub.3 single crystal cannot be grown as component deviation and stratification occurs after the yttrium barium phosphate raw materials are melted. The resulting product is Ba.sub.3Y(PO.sub.4).sub.3 polycrystal, as shown in
Comparative Example 2: Preparation of the Gadolinium Calcium Phosphate Single Crystal With Excessive NH.SUB.4.H.SUB.2.PO.SUB.4 .(Exceeding its Mass Percent by 0.5%)
(39) As described in Embodiment 3, provided however that, in step (1), the raw materials CaCO.sub.3, Gd.sub.2O.sub.3, and NH.sub.4H.sub.2PO.sub.4 are blended according to the stoichiometric proportions of the chemical formula Ca.sub.3Gd(PO.sub.4).sub.3, and NH.sub.4H.sub.2PO.sub.4 is further added to exceed the mass percent by 0.5%. The resulting single crystal has poor properties, as shown in
Embodiment 5. Preparation of Yttrium Strontium Phosphate Single Crystal
(40) a. SrCO.sub.3, Y.sub.2O.sub.3, and NH.sub.4H.sub.2PO.sub.4 are used as raw materials and blended following the stoichiometric proportions according to the chemical formula Sr.sub.3Y(PO.sub.4).sub.3 of the yttrium strontium phosphate. Then, the NH.sub.4H.sub.2PO.sub.4 is further added to exceed the mass percent by 3%. b. The raw materials well prepared in step (1) are evenly mixed and placed in an aluminum oxide crucible for the first sintering; the sintering temperature is maintained at 900 C. and constant for 10 hours to decompose and remove the CO.sub.2, NH.sub.3, and H.sub.2O; after the first sintering, the raw materials are cooled down, ground, and evenly mixed; then, they are pressed into blocks and placed in the aluminum oxide crucible for solid-phase reaction; the sintering temperature is maintained at 1250 C. and constant for 48 hours to obtain the yttrium strontium phosphate polycrystalline material. c. The yttrium strontium phosphate polycrystalline material synthesized in step (2) is placed in the iridium crucible of a single crystal growing furnace; before that, the furnace has been evacuated and filled with nitrogen as protective gas to prevent the oxidation of the iridium crucible; the polycrystalline material is heated up with the medium-frequency induction heating method till melting; it is cooled down to coagulate after melting thoroughly and then heated up again to fully melt; this process is repeated three times to drain the bubbles from the melt; then, the melt is overheated 20 C. for 1 hour to obtain the homogeneously melted yttrium strontium phosphate melt. d. An iridium rod is used as the seed crystal and immersed slowly into the polycrystalline melt in step (3) to have the top of the crystal perpendicular to and just in contact with the melt for single crystal growth.
(41) The technological conditions of the single crystal growth are as follows: the growth temperature is 1800 C.; the pulling rate during necking of the seed crystal is 3-3.5 mm/h, and the rotation rate is 8-15 r/min; after the diameter of the seed crystal is narrowed to 1 mm, the single crystal begins to be cooled down slowly at 0.5 C./h for shouldering; during the shouldering, the pulling rate is reduced to 0.3-0.4 mm/h, and the rotation rate is 6-8 r/min; when the shoulder diameter reaches the desired size (20 mm), the crystal is heated up or cooled down at the rate of 0.3 C./h to perform constant diameter growth, during which the pulling rate is 0.5 mm/h and the rotation rate is 8 r/min; after the single crystal grows to the required size of about a 36 mm height, the crystal starts to be extracted. The extracting process is as follows: first, the temperature is raised at the rate of 20 C./h, and when the bottom of the crystal has a tendency of inward shrinkage, the pulling rate is increased to 5 mm/h to pull the crystal away from the melt. After extracting, the crystal is maintained at a constant temperature in the thermal field for 1 h and then cooled down at a rate of 10 C./h to room temperature to obtain the yttrium strontium phosphate single crystal.
(42) (5) After being taken out, the crystal is placed in a high-temperature resistance furnace for annealing treatment at 1300 C. The time of annealing is 24 hours so that the thermal stress generated during the growth of the Sr.sub.3Y(PO.sub.4).sub.3 single crystal can be fully released.
(43) The picture of the obtained Sr.sub.3Y(PO.sub.4).sub.3 single crystal is shown in
(44) The Sr.sub.3Y(PO.sub.4).sub.3 single crystal obtained can effectively achieve the frequency doubling effect of the 2090 nm laser light, as shown in
(45) The transmission spectrum of the Sr.sub.3Y(PO.sub.4).sub.3 single crystal is shown in
Embodiment 6. Preparation of Gadolinium Strontium Phosphate Single Crystal
(46) a. SrCO.sub.3, Gd.sub.2O.sub.3, and P.sub.2O.sub.5 are used as raw materials and blended following the stoichiometric proportions according to the chemical formula Sr.sub.3Gd(PO.sub.4).sub.3 of the gadolinium strontium phosphate. Then, the P.sub.2O.sub.5 is further added to exceed the mass percent by 5%. b. The raw materials well prepared in step (1) are evenly mixed and placed in an aluminum oxide crucible for the first sintering; the sintering temperature is maintained at 900 C. and constant for 15 hours to decompose and remove the CO.sub.2, NH.sub.3, and H.sub.2O; after the first sintering, the raw materials are cooled down, ground, and evenly mixed; then, they are pressed into blocks and placed in the aluminum oxide crucible for solid-phase reaction; the sintering temperature is maintained at 1300 C. and constant for 48 hours to obtain the gadolinium strontium phosphate polycrystalline material. c. The gadolinium strontium phosphate polycrystalline material synthesized in step (2) is placed in the iridium crucible of a single crystal growing furnace; before that, the furnace has been evacuated and filled with nitrogen as protective gas to prevent the oxidation of the iridium crucible; the polycrystalline material is heated up with the medium-frequency induction heating method till melting; it is cooled down to coagulate after melting thoroughly and then heated up again to fully melt; this process is repeated three times to drain the bubbles from the melt; then, the melt is overheated 20 C. for 1 hour to obtain the homogeneously melted gadolinium strontium phosphate melt. d. An yttrium strontium phosphate single crystal is used as the seed crystal and immersed slowly into the polycrystalline melt in step (3) to have the top of the crystal perpendicular to and just in contact with the melt for single crystal growth.
(47) The technological conditions of the single crystal growth are as follows: the growth temperature is 1800 C.; the pulling rate during necking of the seed crystal is 4-4.5 mm/h, and the rotation rate is 8-15 r/min; after the diameter of the seed crystal is narrowed to 1 mm, the single crystal begins to be cooled down slowly at 0.8 C./h for shouldering; during the shouldering, the pulling rate is reduced to 0.4-0.5 mm/h, and the rotation rate is 6-8 r/min; when the shoulder diameter reaches the desired size (20 mm), the crystal is heated up or cooled down at the rate of 0.2 C./h to perform constant diameter growth, during which the pulling rate is 0.6 mm/h and the rotation rate is 8 r/min; after the single crystal grows to the required size of about a 30 mm height, the crystal starts to be extracted. The extracting process is as follows: first, the temperature is raised at the rate of 20 C./h, and when the bottom of the crystal has a tendency of inward shrinkage, the pulling rate is increased to 6 mm/h to pull the crystal away from the melt. After extracting, the crystal is maintained at a constant temperature in the thermal field for 1 h and then cooled down at a rate of 15 C./h to room temperature to obtain the yttrium strontium phosphate single crystal.
(48) (5) After being taken out, the crystal is placed in a high-temperature resistance furnace for annealing treatment at 1300 C. The time of annealing is 24 hours so that the thermal stress generated during the growth of the Sr.sub.3Gd(PO.sub.4).sub.3 single crystal can be fully released.
(49) The Sr.sub.3Gd(PO.sub.4).sub.3 single crystal obtained is 20 mm in diameter and 30 mm in height. A frequency doubling effect is observed when it is subjected to a 2090 nm laser light. Upon tests, the single crystal has a transmittance of >80% in the 480 nm-4100 nm band and has good optical uniformity.
Comparative Example 3
(50) As described in Embodiment 5, provided however that, in step (1), the raw materials SrCO.sub.3, Y.sub.2O.sub.3, and NH.sub.4H.sub.2PO.sub.4 are mixed by stoichiometric proportions according to the chemical formula Sr.sub.3Y(PO.sub.4).sub.3, and no excessive NH.sub.4H.sub.2PO.sub.4 is used. The results show that the Sr.sub.3Y(PO.sub.4).sub.3 single crystal cannot be grown as component deviation and stratification occurs after the yttrium strontium phosphate raw materials are melted. The resulting product is Sr.sub.3Y(PO.sub.4).sub.3 polycrystal, as shown in
Comparative Example 4
(51) As described in Embodiment 5, provided however that, in step (1), the raw materials SrCO.sub.3, Y.sub.2O.sub.3, and NH.sub.4H.sub.2PO.sub.4 are blended following the stoichiometric proportions of the chemical formula Sr.sub.3Y(PO.sub.4).sub.3, and NH.sub.4H.sub.2PO.sub.4 is further added to exceed the mass percent by 0.5%.
(52) The resulting single crystal has poor properties and is of an irregular shape, as shown in
Embodiment 7
(53) After orienting the Sr.sub.3Y(PO.sub.4).sub.3 single crystal prepared in Embodiment 5 with reference to the physical piezoelectric axis, a crystal plate is processed along the X and Y directions of the physical axis, with the thickness in the X direction, length in the Y direction, and width in the Z direction. The crystal plate size is: thicknesswidthlength=1.2 mm3.5 mm10.0 mm, and the crystal face in the thickness direction is plated with a conducting electrode. Upon testing of the crystal plate sample with an impedance analyzer, piezoelectric resonance and anti-resonance peaks are detected, indicating that the single crystal has a piezoelectric effect in the cutting orientation. In particular, when the temperature is raised to 1000 C., piezoelectric resonance and anti-resonance peaks are still observed, indicating that the single crystal can be applied as a high-temperature piezoelectric crystal. See
Embodiment 8
(54) After orienting the Sr.sub.3Y(PO.sub.4).sub.3 single crystal prepared in Embodiment 6 with reference to the physical piezoelectric axis, a crystal plate is processed along the X and Y directions of the physical axis, with the thickness in the X direction, length in the Y direction, and width in the Z direction. The crystal plate size is: thicknesswidthlength==(0.5-1.5)mm(3.0-4.0)mm(8.0-12.0)mm, and the crystal face in the thickness direction is plated with a conducting electrode.
(55) Upon testing of the crystal plate sample with an impedance analyzer, piezoelectric resonance and anti-resonance peaks are detected, indicating that the single crystal has a piezoelectric effect in the cutting orientation. The same to Embodiment 5, when the temperature is raised to 1000 C., piezoelectric resonance and anti-resonance peaks are still observed, indicating that the single crystal can be applied as a high-temperature piezoelectric crystal. The resonant frequency and antiresonant frequency of the sample appear at 881.8 kHz and 887.8 kHz respectively.
Embodiment 9
(56) After orienting the Sr.sub.3Y(PO.sub.4).sub.3 single crystal prepared in Embodiment 5 with reference to the physical piezoelectric axis, a crystal plate is processed along the X and Y directions of the physical axis, with the thickness in the Z direction, length in the X direction, and width in the Y direction. The crystal plate size is: thicknesswidthlength=1.0 mm3.5 mm10.0 mm, and the crystal face in the thickness direction is plated with a conducting electrode.
(57) Upon testing of the crystal plate sample with an impedance analyzer, piezoelectric resonance and anti-resonance peaks are detected, indicating that the single crystal has a piezoelectric effect in the orientation. When the temperature is raised to 1000 C., piezoelectric resonance and anti-resonance peaks are still observed, so the single crystal can be applied as a high-temperature piezoelectric single crystal. The piezoelectric activity of the single crystal, despite the cutting orientations, does not change when the temperature is raised from room temperature to 1000 C. The impedance analysis diagram is shown in
Embodiment 10
(58) After orienting the Sr.sub.3Y(PO.sub.4).sub.3 single crystal prepared in Embodiment 6 with reference to the physical piezoelectric axes X, Y, and Z, the crystal is rotated degrees)(=0-180 along the X, Y, and Z axes to prepare Sr.sub.3Y(PO.sub.4).sub.3 single crystal of different cutting orientations. Then, crystal plates are processed with reference to Embodiment 5. The crystal plate size is: thicknesswidthlength=(0.5-1.5)mm(3.0-4.0)mm(8.012.0)mm, and the crystal face in the thickness direction is plated with a conducting electrode.
(59) Upon testing of the above series of Sr.sub.3Y(PO.sub.4).sub.3 single crystal plate samples with an impedance analyzer, piezoelectric resonance and anti-resonance peaks are detected, despite the different cutting orientations, indicating that the single crystal has a piezoelectric effect in all orientations of the space. The piezoelectric activity of the single crystal, despite the cutting orientations, does not change even at 1000 C., so it can be applied as a high-temperature piezoelectric crystal.
Embodiment 11. Preparation of Ytterbium Barium Phosphate Single Crystal
(60) a. BaCO.sub.3, Yb.sub.2O.sub.3, and NH.sub.4H.sub.2PO.sub.4 are used as raw materials and blended following the stoichiometric proportions according to the chemical formula Ba.sub.3Yb(PO.sub.4).sub.3 of the ytterbium barium phosphate. Then, the NH.sub.4H.sub.2PO.sub.4 is further added to exceed the mass percent by 5%. b. The raw materials well prepared in step (1) are evenly mixed and placed in an aluminum oxide crucible for the first sintering; the sintering temperature is maintained at 900 C. and constant for 10 hours to decompose and remove the CO.sub.2, NH.sub.3, and H.sub.2O; after the first sintering, the raw materials are cooled down, ground, and evenly mixed; then, they are pressed into blocks and placed in the aluminum oxide crucible for solid-phase reaction; the sintering temperature is maintained at 1250 C. and constant for 48 hours to obtain the ytterbium barium phosphate polycrystalline material. c. The ytterbium barium phosphate polycrystalline material synthesized in step (2) is placed in the iridium crucible of a single crystal growing furnace; before that, the furnace has been evacuated and filled with nitrogen as protective gas to prevent the oxidation of the iridium crucible; the polycrystalline material is heated up with the medium-frequency induction heating method till melting; it is cooled down to coagulate after melting thoroughly and then heated up again to fully melt; this process is repeated three times to drain the bubbles from the melt; then, the melt is overheated 20 C. for 1 hour to obtain the homogeneously melted ytterbium barium phosphate melt. d. An iridium rod is used as the seed crystal and immersed slowly into the polycrystalline melt in step (3) to have the top of the crystal perpendicular to and just in contact with the melt for single crystal growth.
(61) The technological conditions of the single crystal growth are as follows: the growth temperature is 1800 C.; the pulling rate during necking of the seed crystal is 1-3.5 mm/h, and the rotation rate is 6-12 r/min; after the diameter of the seed crystal is narrowed to 1 mm, the single crystal begins to be cooled down slowly at 0.5 C./h for shouldering; during the shouldering, the pulling rate is reduced to 0.3-0.5 mm/h, and the rotation rate is 6-8 r/min; when the shoulder diameter reaches the desired size (15 mm), the crystal is heated up or cooled down at the rate of 0.3 C./h to perform constant diameter growth, during which the pulling rate is 0.5 mm/h and the rotation rate is 5 r/min; after the single crystal grows to the required size of about a 30 mm height, the crystal starts to be extracted. The extracting process is as follows: first, the temperature is raised at the rate of 15 C./h, and when the bottom of the crystal has a tendency of inward shrinkage, the pulling rate is increased to 5 mm/h to pull the crystal away from the melt. After extracting, the crystal is maintained at a constant temperature in the thermal field for 1 h and then cooled down at a rate of 10-30 C./h to room temperature to obtain the ytterbium barium phosphate single crystal.
(62) (5) After being taken out, the crystal is placed in a high-temperature resistance furnace for annealing treatment at 1300 C. The time of annealing is 48 hours so that the thermal stress generated during the growth of the Ba.sub.3Yb(PO.sub.4).sub.3 single crystal can be fully released.
(63) The picture of the Ba.sub.3Yb(PO.sub.4).sub.3 single crystal obtained is shown in
(64) The dielectric spectrum and resistivity characteristics of the Ba.sub.3Yb(PO.sub.4).sub.3 single crystal are shown in