Web guides with selectively protruding fins
12595147 ยท 2026-04-07
Inventors
Cpc classification
B65H27/00
PERFORMING OPERATIONS; TRANSPORTING
B65H2404/112
PERFORMING OPERATIONS; TRANSPORTING
International classification
B65H23/032
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Web guides including a roller, a control surface assembly, and a fin actuator. The roller is configured to mount to a drive shaft. The roller includes a tube wall. The tube wall defines an interior space, an exterior surface, and slots. The slots are circumferentially spaced around the tube wall. The slots pass through the tube wall from the interior space to the exterior surface. The control surface assembly is disposed within the interior space. The control surface assembly includes fins. The fins are aligned with the slots and adapted to selectively move between a retracted position contained within the roller and an extended position protruding beyond the exterior surface of the roller. The fin actuator is configured to selectively move the fins between the retracted position and the extended position.
Claims
1. A web guide, comprising: a roller configured to mount to a drive shaft, the roller including a tube wall defining: an interior space radially surrounded by the tube wall; an exterior surface that supports a web and that defines an exterior surface diameter perpendicular to an axis of the roller; and slots circumferentially spaced around the tube wall, the slots passing through the tube wall from the interior space to the exterior surface; a control surface assembly disposed within the interior space, the control surface assembly including fins aligned with the slots and adapted to selectively move through the slots between a retracted position contained within the interior space of the roller and an extended position protruding beyond the exterior surface of the roller; and a fin actuator configured to selectively move the fins between the retracted position and the extended position; wherein: each fin includes a control surface configured to contact and guide a web when the fins are selectively moved to protrude beyond the exterior surface of the roller; the control surfaces of the fins collectively define a circumferential control surface extending around the roller and adapted to support and guide a web in place of a portion of the exterior surface from a plurality of radial positions around the tube wall; the circumferential control surface defines a control surface diameter perpendicular to the axis of the roller; and the control surface diameter exceeds the exterior surface diameter by a variable amount based on how far the fins protrude beyond the exterior surface of the roller.
2. The web guide of claim 1, wherein: the roller, the control surface assembly, and the fin actuator are coaxially arranged with the control surface assembly radially disposed between the roller and the fin actuator; and the control surface assembly is radially surrounded by the tube wall.
3. The web guide of claim 1, wherein: the control surface assembly includes a base member; the fins are pivotally mounted to the base member; and the fin actuator is configured to selectively pivot the fins between the retracted position and the extended position.
4. The web guide of claim 3, wherein pivoting the fins beyond the exterior surface guides the web to a degree proportionate to how much the fins extend beyond the exterior surface.
5. The web guide of claim 3, wherein the control surface defines a variable effective diameter of the roller when the fins are selectively pivoted beyond the exterior surface of the roller.
6. The web guide of claim 3, wherein the control surface is flat.
7. The web guide of claim 3, wherein the control surface is oriented transverse to the exterior surface at a control surface angle when the fins are selectively pivoted beyond the exterior surface.
8. The web guide of claim 7, wherein pivoting the fins beyond the exterior surface towards the extended position defines a range of control surface angles between the control surface and the exterior surface.
9. The web guide of claim 3, wherein the fin actuator includes a cam configured to selectively pivot the fins between the retracted position and the extended position.
10. The web guide of claim 9, wherein the fin actuator includes a linear actuator configured to translate the cam relative to the control surface assembly.
11. The web guide of claim 10, wherein the linear actuator translating the cam towards the base member pivots the fins between the retracted position and the extended position.
12. The web guide of claim 11, wherein the cam defines a guide surface configured to pivot the fins between the retracted position and the extended position.
13. The web guide of claim 12, wherein: the cam defines guide slots formed in the cam; the guide slots are complementarily configured with the fins and aligned with the fins; and the guide surface is defined by floors of the guide slots.
14. The web guide of claim 12 wherein the guide surface is tapered.
15. The web guide of claim 14, wherein: the guide surface includes a leading end proximate the base member and a trailing end opposite the leading end and distal the base member; and the height of the leading end is less than the height of the trailing end.
16. The web guide of claim 12, wherein the fins define a fin profile adapted to interface with the guide surface to selectively pivot the fins between the retracted position and the extended position.
17. The web guide of claim 16, wherein the fin profile includes a lobe adapted to travel along the guide surface.
18. A web guide, comprising: a roller configured to mount to a drive shaft, the roller including a tube wall defining: an interior space radially surrounded by the tube wall; an exterior surface; and slots circumferentially spaced around the tube wall, the slots passing through the tube wall from the interior space to the exterior surface; a control surface assembly disposed within the interior space, the control surface assembly including fins aligned with the slots and adapted to selectively move through the slots between a retracted position contained within the interior space of the roller and an extended position protruding beyond the exterior surface of the roller; and a fin actuator configured to selectively move the fins between the retracted position and the extended position; wherein: the control surface assembly includes a base member; the fins are pivotally mounted to the base member; the fin actuator is configured to selectively pivot the fins between the retracted position and the extended position; the fin actuator includes a cam configured to selectively pivot the fins between the retracted position and the extended position; the fin actuator includes a linear actuator configured to translate the cam relative to the control surface assembly; the linear actuator translating the cam towards the base member pivots the fins between the retracted position and the extended position; the linear actuator is controllably coupled to a control unit; the control unit receives web sensor inputs from a web sensor; the web sensor is configured to dynamically detect tracking behavior of a web that is guided by the web guide; and the web sensor inputs correspond to the tracking behavior of the web dynamically detected by the web sensor.
19. The web guide of claim 18, wherein the control unit dynamically controls the linear actuator to selectively translate the cam relative to the control surface assembly in response to the web sensor inputs to dynamically guide the web.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION
(11) The disclosed web guides will become better understood through review of the following detailed description in conjunction with the figures. The detailed description and figures provide merely examples of the various inventions described herein. Those skilled in the art will understand that the disclosed examples may be varied, modified, and altered without departing from the scope of the inventions described herein. Many variations are contemplated for different applications and design considerations; however, for the sake of brevity, each and every contemplated variation is not individually described in the following detailed description.
(12) Throughout the following detailed description, examples of various web guides are provided. Related features in the examples may be identical, similar, or dissimilar in different examples. For the sake of brevity, related features will not be redundantly explained in each example. Instead, the use of related feature names will cue the reader that the feature with a related feature name may be similar to the related feature in an example explained previously. Features specific to a given example will be described in that particular example. The reader should understand that a given feature need not be the same or similar to the specific portrayal of a related feature in any given figure or example.
Definitions
(13) The following definitions apply herein, unless otherwise indicated.
(14) Substantially means to be more-or-less conforming to the particular dimension, range, shape, concept, or other aspect modified by the term, such that a feature or component need not conform exactly. For example, a substantially cylindrical object means that the object resembles a cylinder, but may have one or more deviations from a true cylinder.
(15) Comprising, including, and having (and conjugations thereof) are used interchangeably to mean including but not necessarily limited to, and are open-ended terms not intended to exclude additional elements or method steps not expressly recited.
(16) Terms such as first, second, and third are used to distinguish or identify various members of a group, or the like, and are not intended to denote a serial, chronological, or numerical limitation.
(17) Coupled means connected, either permanently or releasably, whether directly or indirectly through intervening components.
(18) Communicatively coupled means that an electronic device exchanges information with another electronic device, either wirelessly or with a wire-based connector, whether directly or indirectly through a communication network.
(19) Controllably coupled means that an electronic device controls operation of another electronic device.
Contextual Details
(20) Ancillary features relevant to the web guides described herein will first be described to provide context and to aid discussing the web guides.
Web and Web Machines
(21) The web guides discussed in this document function to guide webs in web machines. Webs may be described as media, material, or substrates. The web guided by the web guides described below may be any currently known or later developed type of web, such as belts or rolls of paper or other substrates, such as tape, film, foil, and the like. The web guides may be used to guide webs in any currently known or later developed type of web machine, such as printing presses, battery separator film processing machines, or PET film machines, machines to produce roofing shingles, belt sanders, and treadmills.
(22) Webs typically move through a web machine in a continuous or substantially continuous manner. For example, a web may be an abrasive belt that forms a continuous, closed loop within a belt sander web machine. Examples of substantially continuous webs are rolls of paper that pass through a printing press or rolls of film that pass through film processing machines.
(23) The web guides described herein may also be used in web or belt conveyance systems. Suitable web conveyance system applications for the presently described web guides include conveyor belts used in warehouses, factories, farms, job sites, airports, and shipping facilities.
Web Guides with Selectively Protruding Fins
(24) With reference to the figures, web guides with selectively protruding fins will now be described. The web guides discussed herein function to guide webs passing through web machines.
(25) The reader will appreciate that the devices disclosed herein have applications beyond guiding webs in web guide machines. For example, the devices and mechanisms described in this document may be used for steering vehicles, such as slower moving vehicles typically used in warehouses. The presently disclosed devices may be used in any application where dynamically changing the effective diameter of a roller or cylinder would be useful.
(26) The reader will appreciate from the figures and description below that the presently disclosed web guides address many of the shortcomings of conventional web guides. For example, the novel web guides discussed herein enable dynamically changing the effective diameter of a web guide roller. As a result, the novel web guides are capable of quickly altering the tension in the web to dynamically guide the web. Beneficially, the novel web guides enable swiftly counteracting changes in how a web is tracking within a web machine.
(27) Further, the novel web guides avoid the complexity, reliability issues, and expense of conventional web guides. Desirably, the novel web guides are cost-effective and reliably guide webs with a relatively simple, fast-responding mechanism. Advantageously, the novel web guides discussed below have a relatively small and compact footprint, which makes them suitable for ready use in web machines without size-related constraints or engineering challenges often present with large web guides.
Web Guide Embodiment One
(28) With reference to
(29) Web guide 100 includes a roller 101, a control surface assembly 102, and a fin actuator 103. In some examples, the web guide does not include one or more features included in web guide 100. In other examples, the web guide includes additional or alternative features. The components of web guide 100 are discussed in the sections below.
(30) As shown in
(31) The size and shape of the web guide may differ than the example shown in
(32) The number of web guides employed will vary in different applications. In some instances, a single web guide is effective to guide a web. As shown in
(33) In the example depicted in
Roller
(34) Roller 101 functions to support a web and drive a web when rotated by a drive shaft. In some examples, the roller is not driven by a motor and instead passively rotates while supporting a web passing over it. Roller 101 also functions to house control surface assembly 102 and to isolate fin actuator 103 from a web passing over roller 101.
(35) With reference to
(36) As demonstrated in
(37) As shown in
(38) Exterior surface 112 adapted to be in contact with web moving through a web machine. Exterior surface 112 supports the web and drives the web forward when roller 101 rotates.
(39) As apparent from
(40)
Control Surface Assembly
(41) Control surface assembly 102 functions to dynamically change the effective diameter of web guide 100. By changing the effective diameter of web guide 100, control surface assembly 102 functions to guide the web passing over roller 101 by modifying the tension in the web.
(42) As shown in
(43) With reference to
Base Member
(44) Base member 120 supports fins 121 and axially mounts control surface assembly 102 within roller 101. Base member 120 is disposed within interior space 111 closer to a longitudinal center of roller 101 than fins 121.
(45) As shown in
Fins
(46) Fins 121 function to interface with a web passing over roller 101. Fins 121 dynamically change the effective diameter of web guide 100. By changing the effective diameter of web guide 100, fins 121 guide the web passing over roller 101 by modifying the tension in the web.
(47) As apparent in
(48) Fins 121 include a control surface 124 facing away from the longitudinal axis of web guide 100. Control surfaces 124 are configured to engage a web when fins 121 are selectively pivoted beyond exterior surface 112 of roller 101. The extent to which fins 121 are pivoted beyond exterior surface 112 guides the web to a proportionate degree.
(49) Fins 121 selectively projecting control surfaces 124 above exterior surface 112 changes the effective diameter of web guide 100, which may be referred to as a variable effective diameter of roller 101. When control surfaces 124 are contained within interior space 111 below exterior surface 112, the effective diameter of web guide 100 is the exterior diameter of roller 101. When control surfaces 124 project through slots 113 above exterior surface 112, the effective diameter of web guide 100 is the space between control surfaces 124 of fins 121 on opposite sides of roller 101.
(50) As shown in
(51) As demonstrated in
(52) In the example shown in
(53) The size and shape of the fins may vary in different examples. For example, the fins may be larger or smaller than the other web guide components than depicted in
Fin Actuator
(54) Fin actuator 103 is configured to selectively move fins 121 between the retracted position and the extended position. In particular, fin actuator 103 is configured to selectively pivot fins 121 between the retracted position and the extended position by engaging lobes 126 when fin actuator 103 moves axially relative to fins 121.
(55) The reader can see in
(56) As shown in
(57) Other mechanisms for selectively moving the fins between the retracted position and the extended positions are contemplated. For example, the fins may be selectively raised and lowered via a mechanism including a pneumatic reservoir and pump assembly. Additionally or alternatively, Individual motorized actuators could control fin motion.
Cam
(58) Cam 130 functions to selectively pivot fins 121 between the retracted position and the extended position. Cam 130 selectively pivots fins 121 between the retracted position and the extended position by engaging lobes 126 when linear actuator 131 moves cam 130 axially relative to fins 121.
(59) As shown in
(60) As shown in
(61) As shown in
(62) As can be seen in
Linear Actuator
(63) Linear actuator 131 is configured to translate cam 130 relative to control surface assembly 102. Linear actuator 131 translating cam 130 towards base member 120 pivots fins 121 between the retracted position and the extended position. As shown in
(64) As further shown in
(65) The linear actuator may be any currently known or later developed type of linear actuator. In some examples, the linear actuator pneumatically, electrically, or magnetically translates the cam. Any suitable means for translating the cam may be utilized by the linear actuator. The size and shape of the linear actuator may be different than depicted in
Web Guide System
(66) Web guide system 150 functions to dynamically guide a web with web guide 100 based on detected tracking behavior of the web over roller 101. The detected position of the web relative to roller 101 at a given time is used by control unit 151 to dynamically instruct linear actuator 131 to translate cam 130 to modify the effective diameter of web guide 100 as necessary to guide the web along a desired path. As shown in
(67) Web sensor 152 detects the tracking behavior of the web dynamically. Web sensor 152 supplies control unit 151 with sensor inputs, which correspond to the tracking behavior of the web as dynamically detected by web sensor 152. Web sensor 152 is in wireless data communication with control unit 151, but may be in wired data communication in other examples.
(68) The web sensor may be any currently known or later developed type of sensor adapted to detect the position or tracking behavior of a web in a web machine. Suitable web sensors include infrared edge sensors, ultrasonic edge sensors, capacitive sensors, and optical sensors.
(69) Control unit 151 dynamically instructs linear actuator 131 to translate cam 130 to modify the effective diameter of web guide 100 as necessary to guide the web along a desired path. Control unit 151 utilizes sensor inputs from web sensor 152 to dynamically determine instructions for linear actuator 131. The control unit may be any currently known or later developed type of controller suitable for translating cams.
Second Embodiment
(70) Turning attention to
(71) With reference to
(72) Fin actuator 203 is configured differently than fin actuator 103. Whereas fin actuator 103 pivoted fins 121 with cam 130 and linear actuator 131, fin actuator 203 pivots fins 221 with a linkage 230 and a linear actuator (not pictured). Linkage 230 is pivotally coupled to fins 221 and extends and retracts fins 221 in response to being translated axially by the linear actuator.
(73) As shown in
(74) Pivot links 233 are pivotally coupled to hub 234 around a radial periphery of hub 234. Pivot links 233 further pivotally couple to fins 221. When the linear actuator axially translates hub 234 away from the pivotal connection point between pivot links 233 and fins 221, fins 221 are pulled by pivot links 233 toward the retracted position shown in
(75) The length of the pivot links may be different than shown in
(76) The disclosure above encompasses multiple distinct inventions with independent utility. While each of these inventions has been disclosed in a particular form, the specific embodiments disclosed and illustrated above are not to be considered in a limiting sense as numerous variations are possible. The subject matter of the inventions includes all novel and non-obvious combinations and subcombinations of the various elements, features, functions and/or properties disclosed above and inherent to those skilled in the art pertaining to such inventions. Where the disclosure or subsequently filed claims recite a element, a first element, or any such equivalent term, the disclosure or claims should be understood to incorporate one or more such elements, neither requiring nor excluding two or more such elements.
(77) Applicant(s) reserves the right to submit claims directed to combinations and subcombinations of the disclosed inventions that are believed to be novel and non-obvious. Inventions embodied in other combinations and subcombinations of features, functions, elements and/or properties may be claimed through amendment of those claims or presentation of new claims in the present application or in a related application. Such amended or new claims, whether they are directed to the same invention or a different invention and whether they are different, broader, narrower or equal in scope to the original claims, are to be considered within the subject matter of the inventions described herein.