PUMP MONITORED BY SENSOR

Abstract

The present document discloses a medical pumping system (20) for moving a fluid through a tube, which may comprise a machine having a motor (24) and a drive mechanism (25), and a pump head configured to be removably coupled to the drive mechanism of the machine. The machine may comprise an inductive sensor (26) and at least one processor (28) connected to the motor and the inductive sensor. The pump head may comprise a metallic element (32) intended to cooperate with the inductive sensor of the machine.

Claims

1. A medical pumping system for moving a fluid through a flexible tube, the system comprising: a. a machine comprising a motor and a drive mechanism, and b. a pump head configured to be removably coupled to the drive mechanism of the machine, wherein the machine further comprises an inductive sensor and at least one processor connected to the motor and the inductive sensor, wherein the pump head further comprises a metallic element intended to cooperate with the inductive sensor of the machine and the at least one processor is configured to determine a defective drive or a speed or a position of the pump head based on the data received from the inductive sensor.

2. The system according to claim 1, wherein the motor is configured to drive a rotary motion of the pump head via the drive mechanism when the drive mechanism and the pump head is operatively coupled.

3. The system according to claim 1, wherein the at least one processor is configured to monitor a data relating to the motion speed of pump head by using the inductive sensor and the metallic element.

4. The system according to claim 1, wherein the at least one processor is configured to monitor that the pump head is driven at a required speed by using the inductive sensor and the metallic element.

5. The system according to claim 1, wherein the at least one processor is configured to control the motor depending on a data relating to the pump head speed.

6. The system according to claim 1, wherein the pump head is driven by friction with the drive mechanism.

7. The system according to claim 6, wherein the at least one processor is configured to determine a slippage of the pump head relative to the drive mechanism.

8. The system according to claim 7, wherein the at least one processor is configured to control the motor depending on the slippage.

9. The system according to claim 6, wherein the at least one processor is configured to control the motor so as to avoid any slippage of the pump head relative to the drive mechanism.

10. The system according to claim 1, wherein the pump head comprises at least one roller configured to compress the flexible tube.

11. The system according to claim 1, wherein the metallic element comprises at least one of a metallic paint (conductive), label, sticker, PCB (printed circuit board), any metallic highly conductive element, aluminum, and copper.

12. The system according to claim 1, wherein the metallic element has a strip shape, a square shape, a portion of an angle or some other curve shape.

13. The system according to claim 1, wherein the inductive sensor comprises an absolute encoder or an incremental encoder.

14. The system according to claim 1, wherein the at least one processor is configured to determine an angular position of the pump head relative to the flexible tube and to control the motor so as to move the pump head to a specific angular position relative to the flexible tube.

15. A dialysis system comprising a medical pumping system according to claim 1.

16. A medical system comprising: a. a reusable machine having a motor with a drive mechanism and controlled by a processing device, and b. a disposable cartridge having a pump head configured to be removably coupled to the drive mechanism of the machine and to be operatively coupled to a fluidic pathway so as to move a fluid through the fluidic pathway, wherein the reusable machine further comprises an inductive sensor connected to the processing device, wherein the pump head further comprises a metallic element intended to cooperate with the inductive sensor of the machine and the processing device is configured to determine a defective drive or a speed or a position of the pump head based on the data received from the inductive sensor.

Description

BRIEF DESCRIPTION OF DRAWINGS

[0052] The present invention will be better understood at the light of the following detailed description which contains non-limiting examples illustrated by the following figures:

[0053] FIG. 1 illustrates an embodiment of the present disclosure;

[0054] FIG. 2 illustrates a first flow chart;

[0055] FIG. 3 illustrates a second flow chart;

[0056] FIG. 4 illustrates an embodiment of the present disclosure;

[0057] FIG. 5 illustrates an embodiment of the present disclose; and

[0058] FIG. 6 illustrates an embodiment of the present disclosure.

TABLE-US-00001 LIST OF ELEMENTS 1 System 2 Processor 3 Motor 4 Drive mechanism 5 Inductive sensor 6 Pump head 7 Fluidic pathway 10 Dialysis system 11 Reusable apparatus 12 Disposable cartridge 13 Rotating part 14 Motor 15 Shaft 16 Inductive sensor 17 Metallic element 18 Processing device 20 Medical system 21 Reusable part 22 Disposable part 24 Electric motor 25 Drive mechanism 26 Inductive sensor 28 Processing device 29 Support 30 Roller 31 Holder 32 Target/Metallic element 33 Holder 100 Run motor 101 Data relating to pump head 102 Data processing 103 OK 104 NOK - 1 105 Adapt actuation of the motor 106 NOK - 2 107 Stop motor 110 Run motor 111 Data relating to motor 112 Data relating to pump head 113 Data processing 114 In range 115 Adapt actuation of the motor 116 Out of range 117 Stop motor

DETAILED DESCRIPTION

[0059] In the following detailed description, reference is made to the accompanying drawings that form a part hereof, and in which are shown by way of illustration several embodiments of devices, systems, and methods. It is to be understood that other embodiments are contemplated and may be made without departing from the scope or spirit of the present disclosure. The following detailed description, therefore, is not to be taken in a limiting sense.

[0060] All scientific and technical terms used herein have meanings commonly used in the art unless otherwise specified. The definitions provided herein are to facilitate understanding of certain terms used frequently herein and are not meant to limit the scope of the present disclosure.

[0061] As used in this specification and the appended claims, the singular forms a, an, and the encompass embodiments having plural referents, unless the content clearly dictates otherwise.

[0062] As used in this specification and the appended claims, any direction referred to herein, such as top, bottom, left, right, upper, lower, and other directions or orientations are described herein for clarity in reference to the figures and are not intended to be limiting of an actual device or system. Devices and systems described herein may be used in a number of directions and orientations.

[0063] As used herein, have, having, include, including, comprise, comprising or the like are used in their open ended sense, and generally mean including, but not limited to.

[0064] As used herein, at least one of A, B, and C, at least one of A, B or C, selected from the group consisting of A, B, C, and combinations thereof or the like are used in their open ended sense including or comprising only A, or only B, or only C, or any combination of A, B and C unless the content clearly dictates otherwise.

[0065] As used in this specification and the appended claims, the term or is generally employed in its sense including or comprising and/or unless the content clearly dictates otherwise.

[0066] The present application claims the benefit of the priority of EP22198816.5 filed on Sep. 29, 2022 in the name of Nextkidney SA, the entire disclosure of which is incorporated herein by reference.

[0067] According to one embodiment (as shown by FIG. 1), the system (1) disclosed in this document includes or comprise at least one of [0068] A machine, [0069] A processor or processing device (2), [0070] A motor (3), [0071] A drive mechanism (4), [0072] An inductive sensor (5), [0073] A pump head (6), and [0074] A fluidic pathway (7).

[0075] The motor is coupled (e.g. mechanically) to the drive mechanism (4). At least one of the motor and the drive mechanism may be arranged into the machine (for example a reusable machine). The pump head (6) is configured to be removably coupled to the drive mechanism (4). When the pump head and the drive mechanism are operatively coupled, the drive mechanism may be configured to drive the pump head according to a parameter (which may be defined by the treatment or predetermined). In a possible embodiment, the pump head is frictionally driven by the drive mechanism.

[0076] In the case where the motor is a rotary motor, the drive mechanism may be fixed or operatively coupled to the shaft (rotor) of the rotary motor and the drive mechanism may drive a rotary motion of the pump head.

[0077] The pump head may comprise at least one roller (for example 2, 3 or more) configured to compress a (flexible) tube so as to move a fluid through the fluidic pathway (7) (which may comprise the tube) as a peristaltic pump does. The roller(s) may contact the drive mechanism to drive the pump head by friction.

[0078] The motor may comprise an electric motor (for example a brushless motor). The motor may be controlled by the processor so as to control the operation of the motor (for example the rotation speed of the motor).

[0079] The pump head (6) may comprise a metallic element intended to cooperate with the inductive sensor (5). The inductive sensor may be connected to the processor (and/or to another processor but to simplify the description only one processor is described here unless the content clearly indicates otherwise) so as to monitor the pump head. For example, the processor may monitor a status of the pump head such as the presence of the pump head, the position of the pump head, the angular position of the pump head relative to the tube or the frame, the position relative to inductive sensor, the rotary motion, the motion speed, the acceleration, the slippage (e.g. in relation to the drive mechanism) . . . .

[0080] To simplify the description, the present document may also use the term processing device or control module which may be arranged into the system and may comprise one or more processor(s).

[0081] In one embodiment, the processing device may control the motor speed and/or monitor a data relating to the pump head speed. The processing device may also monitor the motor speed. The processing device may be configured to process (for example compute, compare) the data relating to the speed motor and the data relating to the pump head speed and to determine an action based on these data processing.

[0082] In one embodiment, to monitor the pump head speed, the processing device may be configured to receive two angle measurements (e.g. angular position) separated by a predetermined time, then the pump head speed may be computed by the processing device based on these angle measurements.

[0083] In one embodiment, to monitor the pump head speed, the processing device may be configured to monitor the number of motor revolutions and the number of pump head revolutions (during a determined time period or during one pump head revolution), then the processing device may compare the data. The processing device may take into account a motor reduction ratio.

[0084] In one embodiment, the system may comprise two distinct processors, a first processor configured to control the motor and a second processor configured to receive the measurement of the inductive sensor (pump head speed). The first processor may also receive the measurement of the inductive sensor. In one embodiment, both processors receive same data and each processor (first and second) processes itself the data and each is able to alert the patient or trigger an action (alarm, correction, . . . )

[0085] The motor may further comprise its own sensor configured to monitor the operation of the motor. This sensor may send data to the processing device to monitor the proper operation of the motor itself. And the processing device may be configured to compare the data of the motor sensor to those of the inductive sensor (5). The motor sensor may be arranged with or in the motor and may be connected to the processing device.

[0086] The processor may be configured to launch or run action(s) depending on one or more condition(s) (e.g. threshold, operating range, . . . ). For example, if a slippage (e.g. the difference between the pump head speed and the motor speed or the difference between the expected/required pump head speed and the measured pump head speed) of the pump head occurs within a first operating range (due to a slight change in roller geometry, surface condition of the rollers), the motor speed may be adapted to keep a required speed of the pump head (e.g. without informing the patient). For example, if the slippage reaches a first threshold, the processor may adapt the motor speed such that the pump head speed can reach the required speed. And if a slippage of the pump head occurs within a second operating range, the processor may generate an alert (via the GUI (Graphical User Interface) or alarm), send a notification to the patient and/or stop the treatment. For example, if the slippage reaches a second threshold (which is different from the first), the processor may stop the motor.

[0087] In the event that the motor speed differs from the pump head speed and/or in the event that the pump head speed differs from the required or expected speed, the processor may act on the system. For example, the processor may stop the motor or increase or decrease the motor actuation (e.g., speed of rotation, . . . ), adapt the motor speed (e.g. to reach the required speed of the pump head) or act on other element(s) of the system (other motor, pump, valve, . . . ). In case where the system is a hemodialysis treatment system comprising a blood pump, one or more dialysate pump(s), one or more valve(s), if the pump head of the blood pump fails then all pumps may be stopped, and the valve may be closed and if one dialysate pump fails only the dialysate pump(s) may be stopped.

[0088] For example, as shown in FIG. 2, the processing device may run the motor (100) and receive data relating to the pump head speed (101). The processing device may process the data (102) and determine if no problem has been detected (103), if a first failure (104) has been detected or if a second failure (106) has been detected. In case of first failure (104), the processing device may adapt the motor actuation (105) and in case of second failure (106), the processing device may stop the motor (107).

[0089] For example, as shown in FIG. 3, the processing device may run the motor (110) and receive or retrieve data relating to the motor (111) (Sm) and data relating to the pump head speed (112) (Sph). The processing device may process the data (113) and determine whether it's within range (114) or out of range (116). If it's within range (114) then the processing device may adapt the motor speed (115) (if necessary) but if it's out of range (116) then the processing device may stop the motor (117).

[0090] In one embodiment, the system may have a reusable machine (or reusable part) and a disposable device (for example a cartridge) (or disposable part). The disposable device comprises the elements which have to be discarded after a predetermined number of uses, for example, after a single treatment. The working life of the disposable device may directly depend on the number of treatment. These elements may be the elements which have been wetted by the medical fluid (such as dialysate) or by the patient fluid (such as blood).

[0091] The disposable device may comprise at least one of a tube, a connector, a port, a shell, a frame, or a valve.

[0092] Preferentially, the reusable machine comprises the expensive elements for example the sensor, the electronic part, the screen, the actuator of the valve or of the pump, the processor or the memory. The reusable machine is successively used with several disposable device. The reusable machine may comprise components which may be replaced when the components are too worn, become broken or after a predetermined period of time, but much longer than a single treatment. The change of the reusable machine may depend on the component wear.

Example Applied to a Dialysis System:

[0093] According to an embodiment shown in FIG. 4, the dialysis system (10) comprises a reusable apparatus or machine (11) and at least one disposable cartridge (12). Preferentially, the reusable apparatus (11) comprises expensive elements (such as actuator, motor, sensor) while the disposable cartridge (12) includes or comprises the fluidic pathway such as tube and/or connectors. The dialysis system may be configured to removably receive the disposable cartridge (12).

[0094] The pumping device of the system may be a peristaltic pump comprising a fixed part arranged in the reusable apparatus (11) and a rotating part (13) arranged in the disposable cartridge (12). The fixed part may include or comprise a motor (14) (e.g. an electric brushless motor) having a shaft (15) (for example a floating shaft) configured to drive the rotating part (13) including or comprising at least one roller (for example three) maintained by a support having a hole configured to allow passage of the shaft (15).

[0095] For further details with regard to the floating shaft, reference may be made to U.S. Pat. No. 11,092,148 B2 or to European patent application EP 22186084.4, the contents of which are incorporated by reference in the present account.

[0096] Since the objective for the system is to be as quiet as possible, direct mechanical coupling (e.g. gears) between the shaft and the rollers may not be as advantageous as frictional drive. Therefore, the roller(s) may be frictionally driven with the shaft (15) and the system may monitor that the pump head is driven at the required speed and avoid any potential slippage.

[0097] As explained above, several types of sensors have been investigated. The use of an inductive sensor is particularly advantageous.

[0098] In a preferred embodiment, the reusable apparatus further includes or comprises an inductive sensor (16) and the cartridge (12) includes or comprises a metallic element (17) fixed on the rotating pump head (13) and configured to cooperate with the inductive sensor (16).

[0099] The metallic element (17) may be a metallic paint (conductive), label/sticker or a PCB (printed circuit board) and may comprise any metallic highly conductive element such as aluminum or copper with a thickness comprised between 1 and 100 m, or 15 and 50 m (for example 35 m). In one embodiment, the shape of the metallic element is a half-circle/ring of copper on a PCB. However, according to the type of encoding (absolute vs incremental), the metallic element may have different shapes such as stripes, squares, portion of an angle or some other curve.

[0100] The metallic element must be or may be rigidly fixed on a rotating piece of the rotating part, for example on the pump head (rollers support) (13).

[0101] In one embodiment, due to the pump head small dimensions, the inductive sensor and the metallic element may form an absolute encoder. For example, a first PCB having a half-circle/ring of copper (used as metallic element) is glued on the pump head. The absolute encoder may be implemented by using a second PCB on the fixed part on which an integrated circuit is mounted and connected to three coils. These coils may be composed of transmitting coil and the two others are sine and cosine reception coils. As the metallic half circle on the second part (the first PCB) is facing the second PCB, the absolute angular position is obtained by computing the arctangent of sine/cosine signals. The division of the two sine and cosine signals has the advantage that it cancels most of the signal noise and gain, which removes the necessity of a calibration, and decreases sensitivity to the distance and relative position to the pump head.

[0102] In another embodiment, an incremental inductive encoder may use two ranges of stripes on the rotating part and two coils or pair of coils (depending on the sensor used) on the fixed part. Each coil may have respectively generated an A and B signal as an incremental encoder would.

[0103] The inductive sensor may be arranged to face the metallic element when the disposable cartridge is fully inserted into the reusable apparatus.

[0104] The absolute inductive encoder may be connected to a processing device (18). The processing device may comprise a first processor (called Main or Control) configured to control the pump and a second processor (called Protective) configured to monitor the pump head rotation. The absolute angular position may be retrieved by the processing device (18) periodically and may be used, in complement with the fixed pump motor encoder, to control the pump and monitor the possible slippage between the pump motor shaft and the rollers (pump head).

Another Example

[0105] As shown by FIGS. 5 and 6, the medical system (20) may comprise a reusable part (21) and a disposable part (22). The reusable part (21) may comprise an electric motor (24) having a drive mechanism (25), an inductive sensor (26) which may be secured on a support (29) of the reusable part (21). The Motor (24) and the inductive sensor may be electronically coupled to a processing device (28) which may comprise at least one processor.

[0106] The disposable portion (22) may be configured to be removably inserted into the reusable portion (21). The disposable portion (22) may comprise a rotatable portion having a roller assembly with one or more rollers (30) and a holder (31). The disposable portion may further comprise a target (32), having a metallic element, intended to cooperate with the inductive sensor (26) to provide information from the rotating portion to the processing device (28). The disposable portion (22) may further comprise a holder (33) of the rotatable portion (e.g., wherein the rotatable portion may have a rotational movement relative to the holder (33) or the reusable portion) which may comprise a flexible tube for being compressed by the at least one roller (30). The drive mechanism (25) may be configured to drive the roller by friction (through contact between the roller and the drive mechanism (for example the shaft and/or the rotor of the motor)).