STATOR FOR AN ELECTRIC MACHINE, DRIVE INSTALLATION FOR AN ELECTRIC VEHICLE, AND VEHICLE
20230155436 · 2023-05-18
Assignee
Inventors
Cpc classification
H02K29/03
ELECTRICITY
H02K2205/09
ELECTRICITY
B60L2220/50
PERFORMING OPERATIONS; TRANSPORTING
H02K5/207
ELECTRICITY
International classification
Abstract
A stator having a stator core which has two end sides disclosed. A multiplicity of grooves are configured in the stator core. A stator winding occupies a plurality of winding zones in the grooves, a number of N strands has a number of 2.Math.P poles, and the number of grooves is 2.Math.P.Math.N.Math.q, where q≥2. Each winding zone extends across at least q+1 of the grooves, and each winding zone is radially subdivided into first to L.sup.th layers. The layers configure first to (L/2).sup.th double layers, and a number of the double layers is less than the number of the other double layers. Each winding zone in the circumferential direction is subdivided into first to q.sup.th sub-winding zones, and a respective phase winding for one of the strands has at least one sub-winding which configures a current path and comprises internal portions that are disposed within the grooves.
Claims
1. A stator for an electric machine, comprising: a stator core which extends along a longitudinal axis, has an end side and a further end side that lies opposite the end side; and a stator winding, wherein: a multiplicity of grooves that are disposed in the circumferential direction are configured in the stator core, the stator winding occupies a plurality of winding zones in the grooves, the stator winding has a number of N strands and a number of 2.Math.P poles, and the number of grooves is 2.Math.P.Math.N.Math.q, where P, N and q are natural numbers, and q≥2, each winding zone extends across at least q+1 of the grooves and is radially subdivided into first to L.sup.th layers which are designated according to their sequence in the radial direction, the layers configure first to (L/2).sup.th double layers, wherein the i.sup.th double layer comprises the (2i−1).sup.th and the (2i).sup.th layer for all 1≤i≤(L/2), where L≥6 and is even, where L and i are natural numbers, a number of the double layers being less than the number of the other double layers, is displaced by at least one groove counter to the pre-defined circumferential direction in relation to the other double layers, each winding zone in the circumferential direction is subdivided into first to q.sup.th sub-winding zones which comprise in each case all layers and are designated according to their sequence in the circumferential direction, the stator winding for a respective strand has a phase winding comprising at least one sub-winding which configures a current path and comprises internal portions that are disposed within the grooves, and connection portions that are disposed on the end sides of the stator core and connect in each case in an electrically conductive manner two internal portions which are directly successive in terms of the current path.
2. The stator according to claim 1, wherein: the sub-winding comprises a plurality of conductor sequences of internal portions which are successive in terms of the current path, each conductor sequence is disposed in one of the double layers and configures a full encirclement of the stator core first to L/2.sup.th of the conductor sequences run in each case along a circumferential direction, in particular along the pre-defined circumferential direction, [(L/2)+1].sup.th to L.sup.th of the conductor sequences run in each case along a further circumferential direction that is counter to the circumferential direction.
3. The stator according to claim 2, wherein each conductor sequence which directly succeeds another conductor sequence in terms of the current path, is disposed in a different sub-winding zone than the other conductor sequence.
4. The stator according to claim 2, wherein: a further sub-winding, which corresponds to the sub-winding, is provided, a respective internal portion of the further sub-winding, that lies in the same layer of the same winding zone as an internal portion of the sub-winding, is disposed in a different sub-winding zone than the sub-winding zone in which the internal portion of the sub-winding lies.
5. The stator according to claim 1, wherein: one of the at least one sub-winding comprises a set of first to P.sup.th conductor sequences of the first type that are successive in the sequence of their designation in terms of the current path and are in each case disposed in first to fourth directly adjacent winding zones for the same strand, each conductor sequence of the first type comprises first to (L/2).sup.th pairs of one first of the internal portions and one second of the internal portions, and the pairs are designated according to their sequence along the current path the first and the second internal portions are disposed in different layers of the same double layer, the first pair is disposed in the first double layer, the second pair is disposed in the (L/2).sup.th double layer, and the third pair is disposed in the second double layer, or the third to (L/2).sup.th pairs are disposed in the second to [(L/2)−1].sup.th double layer, the third winding zone, in which the internal portions of the first to (P−1).sup.th conductor sequences are disposed, is the first winding zone in which the conductor sequence that succeeds the conductor sequence in terms of the current path is disposed, the fourth winding zone, in which the internal portions of the first to (P−1).sup.th conductor sequences are disposed, is the second winding zone in which the conductor sequence that succeeds the conductor sequence in terms of the current path is disposed.
6. The stator according to claim 1, wherein: one of the at least one sub-winding comprises a set of first to P.sup.th conductor sequences of the second type that are successive in the sequence of their designation in terms of the current path and are in each case disposed in two directly adjacent winding zones for the same strand, each conductor sequence of the second type comprises first to (L/2).sup.th pairs of one first of the internal portions and one second of the internal portions, and the pairs are designated according to their sequence along the current path, the first and the second internal portions are disposed in different layers of the double layer corresponding to the designation of the pair, the first to (P−1).sup.th conductor sequences of the second type by way of one of the connection portions are connected to the succeeding conductor sequence of the second type along the current path, and the succeeding conductor sequence of the second type is disposed in two directly adjacent winding zones for the same strand.
7. The stator according to claim 5, wherein the sub-windings run about the stator core in opposite circumferential directions.
8. The stator according to claim 5, wherein: the first internal portion of the pairs of the conductor sequences of the or of a respective sub-winding is disposed in one of the layers of the double layer, and the second internal portion of the pairs of the conductor sequences of the or of a respective sub-winding is disposed in the other one of the layers of the double layer, or the first internal portion of the pairs with an odd-numbered designation of the conductor sequences of the or of a respective sub-winding is disposed in one of the layers of the double layer, the second internal portion of the pairs with an odd-numbered designation of the conductor sequences of the or of a respective sub-winding is disposed in the other layer of the double layer, the first internal portion of the pairs with an even-numbered designation of the conductor sequences of the or of a respective sub-winding is disposed in the other layer of the double layer, and the second internal portion of the pairs with an even-numbered designation of the conductor sequences of the or of a respective sub-winding is disposed in the one layer of the double layer.
9. The stator according to claim 5, wherein: the or a respective sub-winding comprises in total q sets of the conductor sequences which are in each case disposed in the same sub-winding zone, and each set that directly succeeds another set of the same sub-winding in terms of the current path, is disposed in a different sub-winding zone than the other set.
10. A drive installation for an electric vehicle comprising: a stator according to claim 1, wherein the stator is specified for generating a rotating magnetic field; a converter installation for converting magnetic energy of the rotating field into a rotating output movement of the drive installation, wherein the converter installation has a rotor which conjointly with the stator configures a rotating electric machine such that the rotor is able to be set in a rotating rotor movement which as a function of the rotating field is able to be selectively set to one of two opposite rotation directions; and a transmission portion which is specified for transmitting the rotating rotor movement to the rotating output movement, wherein the converter installation as the preferred rotation direction has one of the two rotation directions of the rotating rotor movement, wherein the preferred rotation direction corresponds to the pre-defined circumferential direction.
11. A drive installation according to claim 10, wherein: an efficiency of the transmission portion in the preferred rotation direction is higher than in the other one of the rotation directions, and the transmission portion has a gearbox having an asymmetrical design embodiment that determines the preferred rotation direction, and the drive installation has a control installation for the transmission portion, which for the preferred rotation direction has a larger number of selectable operating modes than for the other one of the rotation directions, and the drive installation has a ventilation installation which in the preferred rotation direction has a higher cooling efficiency than in the other one of the rotation directions.
12. A vehicle comprising a drive installation according to claim 10, which is specified for driving the vehicle.
Description
[0036] Further advantages and details of the present invention are derived from the exemplary embodiments described hereunder as well as by means of the drawings. The latter are schematic illustrations in which:
[0037]
[0038]
[0039]
[0040]
[0041]
[0042]
[0043]
[0044]
[0045]
[0046]
[0047]
[0048] The drive installation 2 has a stator 3 which is specified to generate a rotating magnetic field. Moreover, the drive installation 2 has a converter installation 4 for converting magnetic energy of the rotating field into a rotating output movement 5 of the drive installation 2.
[0049] The converter installation 4 has a rotor 6 which conjointly with the stator 3 configures a rotating electric machine 7 so that the rotor 6 can be set in a rotating rotor movement 8. Moreover, the converter installation 4 has a transmission portion 9 which is specified for transmitting and converting the rotating rotor movement 8 into the rotating output movement 5.
[0050] The transmission portion 9 has one of two rotation directions of the rotating rotor movement 8 as the preferred rotation direction 10. The latter is derived in particular in that an efficiency of the transmission portion 9 is higher in the preferred rotation direction 10 than in the other one of the rotation directions. Accordingly, the transmission portion 9 is specified in such a manner, for example, that the transmission of the rotating rotor movement 8 to the rotating output movement 5 is more efficient in the presence of the rotation direction 10 than in the presence of the other rotation direction of the rotating rotor movement 8.
[0051] The preferred rotation direction 10 can also be derived in that the transmission portion 7 has a gearbox 11 having an asymmetrical design embodiment that defines the rotation direction 9. To this end, the respective tooth of mutually meshing gear wheels 12 of the gearbox 11 can be of an asymmetrical configuration. Likewise, the preferred rotation direction 9 can be derived in that the drive installation 2 has a control installation 13 for the transmission portion 9, that for the preferred rotation direction 10 has a larger number of selectable operating modes than for the other one of the rotation directions. In this way, a larger number of operating modes can be provided for the forward travel of the vehicle 1 than for the travel in reverse of said vehicle 1. Furthermore, the preferred rotation direction 9 can be derived in that the drive installation 2 has a ventilation installation 14 which in the preferred rotation direction 10 has a higher cooling efficiency than in the other one of the rotation directions. Moreover, the preferred rotation direction 10 can also be derived from an installed position of the drive installation 2 in the vehicle 1.
[0052] As is furthermore shown in
[0053] The stator 3 corresponds to one of the exemplary embodiments described hereunder.
[0054]
[0055] The stator 3 has a stator core 20 which extends along a longitudinal axis 21 and in which a multiplicity of grooves 22 disposed in the circumferential direction are configured. The stator core 20 here in an exemplary manner surrounds a receptacle space 23 for the rotor 6 (see
[0056]
[0057] The stator winding occupies a plurality of windings zones 27 in the grooves 22. Each winding zone here in a cross-sectional plane that is perpendicular to the longitudinal axis 21 (see
[0058] The second side 30 along the preferred rotation direction 10 is successive to the first side 29. As can be seen, each winding zone 27 on the first side 29 occupies a smaller cross-sectional area of the grooves 22 that on the second side 30.
[0059] It can furthermore be seen in
[0060]
[0061] Each winding zone 27, which in
[0062]
[0063] The stator winding 23 for each strand U, V, W has a phase winding 34u, 34v, 34w. Each phase winding 34u, 34v, 34w comprises a first sub-winding 35a and a second sub-winding 35b, which in each case configure a current path. Each sub-winding 35a, 35b comprises a number, corresponding to the number of layers L, of conductor sequences 36a-f which are connected in series.
[0064] Each phase winding 34u, 34v, 34w is connected to a phase connector 37. The phase windings 34u, 34v, 34w are furthermore wired so as to form two neutral points 38a, 38b, wherein the first sub-windings 35a are wired so as to form the first neutral point 38, and the second sub-windings 35b are wired so as to form the second neutral point 38b. The phase connectors 37 and the neutral points 38a, 38b are also illustrated in
[0065]
[0066] The stator winding 26 has 2.Math.P=10 poles, N=3 phases and a hole count q=2. The number of grooves 22 is 2.Math.P.Math.N.Math.q=60. A groove numbering from 1 to 60 is indicated in
[0067] The stator winding 26 is configured as a wave winding. The conductor sequences 36a-f are in each case configured by a plurality of successive internal portions 39 that are connected in series by the connection portions 40, 41. In the first exemplary embodiment, each conductor sequence 36a-f configures a complete encirclement about the stator core 20 in the circumferential direction. The first to third (L/2.sup.th) conductor sequences 36a-c here run in each case along the preferred rotation direction 10, and the fourth to sixth conductor sequences 36c-f run in each case counter to the first to third conductor sequences 36a-c, thus counter to the preferred rotation direction 10. Each conductor sequence 36a-f is disposed in one of the double layers 33a-c. Each conductor sequence 36b-f which directly succeeds another conductor sequence 36a-e in terms of the current path, is disposed in a different sub-winding zone 31a, 31b than the other conductor sequence 36a-e. The conductor sequences 36a-f as a result are disposed in an alternating manner in different sub-winding zones 31a, 31b.
[0068] The second sub-winding 35b to this extent corresponds to the first sub-winding 35a. In the second sub-winding 35b, a respective internal portion 39 which lies in the same layer 32a-f of the same winding zone 27 as an internal portion 39 of the first sub-winding 35a, is disposed in a different sub-winding zone 31a, 31b than the sub-winding zone 31a, 31b in which the internal portion 39 of the first sub-winding 35a lies.
[0069] In both sub-windings 35a, 35b, the internal portions 39, which are connected directly by a connection portion 40, 41 and are associated with the same conductor sequence 36a-f, are mutually spaced apart by q.Math.N=6 grooves.
[0070] In the first sub-winding 35a, the internal portion 39 of the first conductor sequence 36a and the internal portion 39 of the second conductor sequence 36b, which is connected directly to the former by a connection portion 41, are mutually spaced apart by q.Math.N=6 grooves. The internal portion 39 of the second conductor sequence 36b and the internal portion 39 of the third conductor sequence 36c, which is connected directly to the former by a connection portion 41, are mutually spaced apart by q.Math.N+1=7 grooves. The internal portion 39 of the third conductor sequence 36c and the internal portion 39 of the fourth conductor sequence 36d, which is connected directly to the former by a connection portion 41, are mutually spaced apart by q.Math.N−1=5 grooves. The internal portion 39 of the fourth conductor sequence 36d and the internal portion 39 of the fifth conductor sequence 36e, which is connected directly to the former by a connection portion 41, are mutually spaced apart by q.Math.N−1=5 grooves. The internal portion 39 of the fifth conductor sequence 36e and the internal portion 39 of the sixth conductor sequence 36f, which is connected directly to the former by a connection portion 41, are mutually spaced apart by q.Math.N+2=8 grooves.
[0071] In the second sub-winding 35b, the internal portion 39 of the first conductor sequence 36a and the internal portion 39 of the second conductor sequence 36b, which is connected directly to the former by a connection portion 41, are mutually spaced apart by q.Math.N+2=8 grooves. The internal portion 39 of the second conductor sequence 36b and the internal portion 39 of the third conductor sequence 36c, which is connected directly to the former by a connection portion 41, are mutually spaced apart by q.Math.N−1=5 grooves. The internal portion 39 of the third conductor sequence 36c and the internal portion 39 of the fourth conductor sequence 36d, which is connected directly to the former by a connection portion 41, are mutually spaced apart by q.Math.N+1=7 grooves. The internal portion 39 of the fourth conductor sequence 36d and the internal portion 39 of the fifth conductor sequence 36e, which is connected directly to the former by a connection portion 41, are mutually spaced apart by q.Math.N+1=7 grooves. The internal portion 39 of the fifth conductor sequence 36e and the internal portion 39 of the sixth conductor sequence 36f, which is connected directly to the former by a connection portion 41, are mutually spaced apart by q.Math.N=6 grooves.
[0072] As can furthermore be derived from
[0073] The phase windings 34v, 34w of the strands V, W correspond to the previously described phase winding 34u of the strand U, and are disposed in relation to the strand U so as to be displaced by q.Math.N=6 grooves in the circumferential direction.
[0074] With reference to
[0075]
[0076] In the second exemplary embodiment, the stator winding 26 is a combined wave/loop winding. The stator winding 26 comprises the first sub-winding 35a of a respective phase winding 34u, 34v, 34w a first set 50a of first to fourth (P.sup.th) conductor sequences of the first type 51a-d that are successive in the sequence of their designation in terms of the current path. Moreover, the first sub-winding 35a comprises a second set 50b of first to fourth (P.sup.th) conductor sequences of the first type 51a-d.
[0077] The second sub-winding 35b of the respective phase winding 34u, 34v, 34w comprises a first set 52a of first to fourth (P.sup.th) conductor sequences of the second type 53a-d that are successive in the sequence of their designation in terms of the current path. Moreover, the second sub-winding 35b comprises a second set 52b of first to fourth (P.sup.th) conductor sequences of the second type 53a-d.
[0078] The number of sets 50a, 50b, 52a, 52b of a respective sub-winding 35a, 35b here corresponds to the hole count q.
[0079]
[0080] The stator winding 26 according to the second exemplary embodiment has 2.Math.P=8 poles, and accordingly has 48 grooves 22.
[0081] Each conductor sequence of the first type 51a-d is disposed in first to fourth directly adjacent winding zones 27a-d for the same strand U, and comprises first to third [(L/2).sup.th] pairs 54a-c of one first internal portion 39a and one second internal portion 39b. The pairs 54a-c are designated according to their sequence along the current path.
[0082] The first internal portions 39a and the second internal portions 39b are disposed in different layers 32a-f of the same double layer 33a-c. The first pair 54a is disposed in the first double layer 33a, the second pair 54b is disposed in the third [(L/2).sup.th] double layer 33c, and the third pair 54c is disposed in the second double layer 33b. In general terms, the third to (L/2).sup.th pairs are disposed in the second to [(L/2)−1].sup.th double layer.
[0083] The third winding zone 27c, in which the internal portions 39a, 39b of the first to third conductor sequences of the first type 51a-c [(P−1).sup.th] are disposed, is the first winding zone 27a in which the conductor sequence 51b-d which succeeds the conductor sequence of the first type 51a-c in terms of the current path is disposed. Accordingly, the fourth winding zone 27d, in which the internal portions 39a, 39b of the first to third [(P−1).sup.th] conductor sequences of the first type 51a-c are disposed, is the second winding zone 27b in which the conductor sequence of the first type 51b-d, which succeeds the conductor sequence of the first type 51a-c in terms of the current path, is disposed.
[0084] Each conductor sequence of the second type 53a-d is disposed in two directly adjacent winding zones 27e, 27f for the same strand U, and comprises first to third [(L/2).sup.th] pairs 54d-f of one first internal portion 39c and one second internal portion 39d. The pairs 54d-f are designated according to their sequence along the current path.
[0085] The first and second internal portions 39c, 39d are disposed in different layers 32a-f of the double layer 33a-c, the latter corresponding to the designation of the pair 54d-f. The first to third [(P−1).sup.th] conductor sequences of the second type 53a-c by way of one of the connection portions 40b are connected to the conductor sequence of the second type 53b-d which succeeds along the current path. The succeeding conductor sequence of the second type 53b-d is disposed in two directly adjacent winding zones 27 for the same strand U.
[0086] The first and second sub-windings 35a, 35b run about the stator core 20 in opposite circumferential directions, wherein the second sub-winding 35b runs along the preferred rotation direction 10.
[0087] In the second exemplary embodiment, the first internal portion 39a, 39c of the pairs 54a-f is disposed in one of the layers 32a-f of the double layer 33a-c, and the second internal portion 39b, 39d of the pairs 54a-f is disposed in the other layer 32a-f of the double layer.
[0088]
[0089] In the third exemplary embodiment, the first sub-winding 35a additionally has a third set 50c of conductor sequences of the first type 51a-d, and the second sub-winding 35b additionally has a third set 52c of conductor sequences of the second type 53a-d, wherein the conductor sequences 51a-d, 53a-d are not illustrated for the sake of clarity in
[0090]
[0091] The stator winding 26 according to the third exemplary embodiment, like the second exemplary embodiment, has 2.Math.P=8 poles, but a hole count q=3. Accordingly, the number of grooves 22 is 72. It can be derived from the increase in the hole count q that each of the third sets 50c, 52c are provided.
[0092] In the third exemplary embodiment, the first internal portion 39a, 39c of the pairs 54a, 54c, 54d, 54f with an odd-numbered designation of the conductor sequences 51a-d, 53a-d of a respective sub-winding 35a, 35b is disposed in one of the layers 32a-f of the double layer 33a-c, and the second internal portion 39b, 39d of the pairs 54a, 54c, 54d, 54f with an odd-numbered designation of the conductor sequences 51a-d, 53a-d of the respective sub-winding 35a, 35b is disposed in the other layer of the double layer 33a-c. The first internal portion 39a, 39c of the pairs 54b, 54e with an even-numbered designation of the conductor sequences 51a-d, 54a-d of the respective sub-winding 35a, 35b is disposed in the other layer 39b, 39d of the double layer 33a-c, and the second internal portion 39b, 39d of the pairs 54, 54e with an even-numbered designation of the conductor sequences 51a-d, 53a-d of the respective sub-winding 35a, 35b is disposed in the one layer 32a-f of the double layer 33a-c.
[0093] In the third exemplary embodiment, the second double layer 33b in relation to the first double layer 33a and the third double layer 33c is moreover displaced counter to the preferred rotation direction 10.
[0094] According to further embodiments, which correspond in each case to one of the embodiments described above, the stator winding 26 is not configured as a hairpin winding but as a round-wire winding.
[0095] According to further embodiments, which correspond in each case to one of the embodiments described above, the number of poles is greater or less, wherein the number of the conductor sequences increases or reduces correspondingly.
[0096] According to further embodiments, which correspond in each case to one of the embodiments described above, the stator winding 26 has only one neutral point for all of the sub-windings 35a, 35b.