Dye-exchanged zeolite marker

12600871 · 2026-04-14

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Inventors

Cpc classification

International classification

Abstract

A dye-exchanged zeolite marker wherein the zeolite is characterized by a pores size comprised between 4 and 12 and the dye is an organic cationic molecule, characterized by an amount of dye comprised between 0.05% wt and 1% wt with respect to the zeolite weight, optically active compositions comprising the same dispersed in a polymeric matrix and their use as a detectable marker.

Claims

1. A dye-exchanged zeolite marker comprising a zeolite and a dye, wherein: a) the zeolite is in the form of a powder with an average particle size characterized by a X.sub.90 value comprised between 0.5 and 50 m and a pore size comprised between 4 and 12 , b) the dye is an organic cationic molecule selected from the group consisting of Rhodamine B, Tetramethyl rhodamine isothiocyanate-Dextran, Rhodamine 6G, Rhodamine B isothiocyanate, and Rhodamine 19 perchlorate, and c) the amount of the dye is comprised between 0.05% wt and 1% wt with respect to the zeolite weight.

2. The dye-exchanged zeolite marker according to claim 1, wherein the zeolite is a Faujasite zeolite (FAU) or a Mordenite zeolite (MOR).

3. The dye-exchanged zeolite marker according to claim 1, wherein the amount of dye is comprised between 0.1% wt and 0.5% wt with respect to the zeolite weight.

4. The dye-exchanged zeolite marker according to claim 1, wherein the average particle size is characterized by a X.sub.90 value comprised between 0.5 and 20 m.

5. The dye-exchanged zeolite marker according to claim 1, wherein the zeolite comprises a surface modified or functionalized with alkoxysilane derivatives.

6. The dye-exchanged zeolite marker according to claim 5, wherein the alkoxysilane derivatives moiety is present in an amount comprised between 1 and 40% wt with respect to the zeolite weight.

7. The dye-exchanged zeolite marker according to claim 1, obtained via a cation exchange reaction between at least one positive ion of the zeolite and at least one positive ion of the dye.

8. A composition comprising the exchanged zeolite marker according to claim 1, dispersed in a polymeric matrix, wherein the polymeric matrix is selected among polyethylene (PE), polypropylene (PP), polystyrene (PS), polyethylene terephthalate (PET), acrylonitrile butadiene styrene (ABS) and their copolymers and functionalized polymers, acrylics, acrylics-styrene, acrylics-vinyl and alkyl copolymer, urethane-acrylics, urethanes, polyurethanes, epoxies, siloxanes and polysiloxanes, phenolic resin, poly[ethene-co-(vinyl alcohol)] (EVOH), poly(vinyl alcohol) (PVAL), poly(lactic-co-glycolic acid) (PLGA), polyethylene glycol (PEG), poly(vinyl acetate) (PVAC), waterborne or water reducible latex, polylactic acid (PLA), aliphatic or aromatic co-polyesters and natural polymers.

9. The composition according to claim 8, wherein the dye-exchanged zeolite marker is present in an amount comprised between 0.1 and 10% by weight with respect to the polymeric matrix.

10. The composition according to claim 8, further comprising a filler in an amount between 0.1 and 20% by weight with respect to the polymeric matrix.

11. The composition according to claim 10, wherein the filler is selected in a group consisting of hydrotalcites, zirconium phosphate, porphyrins, graphene and other two-dimensional crystals, zeolites, halloysites, graphene oxide, metal organic frameworks (MOFs), organic beads, cellulose and antioxidant capsules, self-assembled proteins, ester terminated polyamide, tertiary amide terminated polyamide, polyether polyamide, polyalkyleneoxy terminated polyamide, and mixtures thereof.

12. The composition according to claim 8, wherein the polymeric matrix is processed in a form of a coating, a film, a lacquer, a frame, a three-dimensional element, a pellet or a sheet.

Description

BRIEF DESCRIPTION OF THE DRAWINGS

(1) FIG. 1: is a graph representing a thermogravimetric analysis combined to mass spectroscopy (TG-MS) to evaluate the organic vapour evolution during process simulation for samples C2 and S2. During a ramp at 250 C., for sample C2 the evolution of some organic masses due to decomposition onset were clearly identified, while for sample S2 the absence of any evolution of organic masses (always at zero level) confirmed that no decomposition process was induced in this sample due to the stability of dye-zeolites bond.

DETAILED DESCRIPTION OF THE INVENTION

(2) As anticipated above, the inventors of the present invention, after extensive experimentation, found that dye-exchanged zeolite markers obtained via cation exchange reaction between zeolite and a dye are more stable than the other markers based on zeolites already known in the art where the dye is merely adsorbed onto the zeolite.

(3) Therefore, the present invention refers to a dye-exchanged zeolite marker comprising a zeolite and an organic cationic dye, said marker being obtainable via a cation exchange reaction between at least one positive ion of the zeolite and at least one positive ion of the organic cationic dye.

(4) As will be apparent from the experimental part of the disclosure, the inventors found particularly advantageous zeolites having a pore size comprised between 4 and 12 in that they allow the dye to be more efficiently bonded to zeolites as well as for better process yield. The surface area and porosity analysis were performed using a Micromeritics BET instrument. Prior to analysis, samples were preconditioned by degassing at 180 C. in turbo vacuum, which allowed to remove physically bonded impurities from the analyzed material. Then the analysis was continued using CO.sub.2 for LTA (at 20 C.) or Ar for other zeolites (at 186 C.). The micropore surface area was calculated using the Dubinin Astakhov model, while the pore size using the Saito Foley or the NLDFT models.

(5) Another important feature of the marker obtainable according to the present invention is that it allows for an effective detection despite the rather low value of the dye/zeolite weight ratio (see samples S1-S4, Table 1). Surprisingly, even with a weight ratio between the dye and zeolite comprised between 0.05% wt and 1% wt, preferably between 0.1% wt and 0.5% wt (extremes included) with respect to the zeolite weight, the marker still allows for an effective detection without modifying the surface characteristics of the zeolite.

(6) The present invention therefore relates to a dye-exchanged zeolite marker comprising a zeolite and a dye, wherein: the zeolite is characterized by a pores size comprised between 4 and 12 . the dye is an organic cationic molecule, and the amount of the dye is comprised between 0.05% wt and 1% wt with respect to the zeolite weight.

(7) Zeolites suitable for the purpose of the present invention are zeolites generally known in the art provided that they have a pore size comprised between 4 and 12 . Preferably, the zeolite is a Faujasite type zeolite (FAU) or a Mordenite zeolite (MOR).

(8) The dye is a colorimetric dye as generally known in the art, preferably an organic cationic dye. Preferably, the dye is Rhodamine or a derivative thereof, more preferably the dye is selected in a group consisting of Rhodamine B, tetramethyl rhodamine isothiocyanateDextran, Rhodamine 6G, Rhodamine B isothiocyanate, Rhodamine 19 perchlorate, and other Rhodamine derivatives.

(9) According to any embodiment of the present invention, said zeolite is in the form of powder with an average particle size characterized by a X.sub.90 valuewhere X.sub.90 indicates the spherical diameter at which 90% of the particles in the sample are comprised in the given range on a volume basis, comprised between 0.5 and 50 mpreferably between 0.5 and 20 m.

(10) Since the dye is efficiently bonded to the inner part of the zeolite, one of the further advantages related to the said marker is related to the possibility to exploit the zeolite surface for further functionalization and activation.

(11) Indeed, in a preferred embodiment of the present invention, the zeolite surface of the marker is modified with alkoxysilane such as, for example, (3-aminopropyl) trimethoxysilane, (3-aminopropyl) triethoxysilane, N-trimethoxysilylpropyl-N,N,N-trimethylammonium chloride, octadecyldimethyl (3-trimethoxysilylpropyl) ammonium chloride, tetradecyldimethyl(3-trimethoxysilylpropyl)ammonium chloride, n,n-didecyl-N-methyl-N-(3-trimethoxysilylpropyl)ammonium chloride, s-(trimethoxysilylpropryl) isothiouronium chloride, 3-(Trihydroxysilyl) propyldimethyloctadecyl ammonium chloride, silsesquioxanes 3-(dimethyloctadecylammonio)propyl, hydroxy-terminated, chloride, and (3-Glycidoxypropyl) trimethoxysilane. The modification is performed with alkoxysilanes through hydrolysis and condensation. Preferably the alkoxysilane derivatives or alkoxysilane moiety is present in an amount comprised between 1 and 40% wt with respect to the zeolite weight. The silane moiety can be then exploited for its intrinsic properties or as a linker for further reactions or polymerization steps.

(12) The dye-exchanged zeolite marker according to any of the embodiment herein disclosed, can also be dispersed in a polymer matrix in order to obtain an optically active composition.

(13) Therefore, the present invention also refers to a composition comprising the dye-exchanged zeolite marker according to any of the embodiments herein disclosed and a polymer or polymer matrix. Said polymeric matrix should be characterized by no excitation and emission features (peak and/or more complex spectral features as a generalized increasing of absorption and/or emission) at a level that can perturb marker's excitation or emission. In detail, since the dye excitation and emission peaks for Rhodamine or Rhodamine derivatives are respectively centered at 560 nm and 580 nm and by considering buffer spectral region identified in 100 nm, suitable polymer matrices are characterized by no excitation and emission features in a range comprised between 460 and 680 nm.

(14) In a preferred embodiment, the polymeric matrix is selected in a group consisting of polyethylene (PE), polypropylene (PP), polystyrene (PS), polyethylene terephthalate (PET), Acrylonitrile butadiene styrene (ABS) and their copolymers and functionalized polymers, acrylics, acrylics-styrene, vinyl and alkyl copolymer, urethane-acrylics, aliphatic-urethanes, urethanes, polyurethanes, epoxies, siloxanes and polysiloxanes, phenolic resin, poly[ethene-co-(vinyl alcohol)] (EVOH), poly(vinyl alcohol) (PVAL), poly(lactic-co-glycolic acid) (PLGA), polyethylene glycol (PEG), poly(vinyl acetate) (PVAC), waterborne or water reducible latex, polylactic acid (PLA), aliphatic/aromatic co-polyesters, preferablypolybutylene adipate terephthalate (PBAT) and poly(butylene sebacate-co-terephthalate) (PBSeT), poly(butylene succinate-co-butylene terephthalate) (PBST), aliphatic co-polyesters from 1,4 Butandiol and carboxylic acid preferably poly (butylene succinate) (PBS) and polybutylene succinate adipate (PBSA), polyhydroxyalcanoates (PHAs), preferably polyhydroxybutyrate (PHB), poly(hydroxy butyrate-co-hydroxyvalerate) (PHBV), polyhydroxy butyrate-hexanoate (PHBH), natural polymers, in particular polysaccharide polymers such as chitosan, sodium alginate and starch or modified starch, mixtures thereof. Preferred examples of polymer blends are: a blend of polylactic acid (PLA) and polyhydroxybutyrate/polyhydroxyvalerate (PHBV) or a blend of polyvinyl alcohol (PVOH) and hydroxypropylated starch ether (STARCH).

(15) In the obtained active composition, the dye-exchanged zeolite marker is preferably present in an amount comprised between 0.1 and 10% by weight with respect to the weight of the polymeric matrix.

(16) In a further embodiment, one or more additional components, such as fillers, are added to said composition, preferably in an amount comprised between 0.1 and 20% by weight with respect to the polymeric matrix. Said additional components can be selected, for example, in a group consisting of hydrotalcites, zirconium phosphate, porphyrins, graphene and other two-dimensional crystals, zeolites, halloysites, graphene oxide, metal organic frameworks (MOFs), organic beads, cellulose and antioxidant capsules, self-assembled proteins, ester terminated polyamide, tertiary amide terminated polyamide, polyether polyamide, polyalkyleneoxy terminated polyamide, and mixtures thereof.

(17) As will be apparent from the following non-limiting examples, the dye-exchanged zeolites of the present invention, as well as the polymeric compositions comprising them, proved to have an effective optical activity.

(18) Therefore, the invention also refers to the use of said dye-exchanged zeolites or polymeric compositions comprising them as a detectable marker.

(19) As will be apparent for a person skilled in the art, the dye-exchanged zeolites or polymeric compositions of the present invention, can be embedded or coated onto an item, for example a packaging, a fabric, a generic plastic item etc. thereby rendering the item itself, or at least a part thereof, detectable.

(20) Therefore, the present invention also refers to an item or article, preferably selected among a packaging, a fabric, a garment, a device, such as a medical device, an optical tag, a marking component, an anti-counterfeiting element, at least in part comprising, embedding, or coated with, the dye-exchanged zeolites or polymeric compositions according to any one of the embodiments herein disclosed.

(21) In the light of the above, the compositions comprising the dye-exchanged zeolites, according to any embodiment of the present invention, can be processed in the form of a coating, a film, a lacquer, a frame, a three-dimensional element, a pellet or a sheet or generally in any other form suitable for the intended purpose.

(22) The marker can be used as such or included in a polymeric matrix as disclosed above to obtain an optically active composition.

(23) Several methods can be used for the preparation of polymer/zeolites composites, e.g., in situ polymerization, polymer dissolution and mixing, extrusion, melt-blending, or other molding processes (e.g. injection, transfer, compression, foam, thermoforming, film blowing).

(24) As will be apparent form the following experimental part, the present invention also refers to a method for the preparation of polymeric compositions comprising the dye-exchanged zeolite marker according to any of the embodiments herein disclosed via in situ polymerization, polymer dissolution and mixing, or melt-blending as well as to the compositions obtainable therewith.

Experimental Part

(25) Hereinafter, the invention will be explained in more detail with reference to the following non-limiting examples. Modifications or variations of the embodiments here exemplified, obvious to an expert in the art, are encompassed by the appended claims.

(26) Preparation of Rhodamine-Exchanged Zeolite Markers (Samples S1-S6 and Counterexample C1)

(27) An amount of rhodamine B (RhB) or RhB-dextran (both from Sigma Aldrich) comprised between 0.05 and 1.25 g was dissolved in 100 mL of distilled water. Then 5 g of zeolite were added to the mixture and pH of the mixture was adjusted to 6 using a HCl (1M) solution. The mixture was stirred using laboratory magnetic stirrer at RT for 24 hours, being protected from light. The obtained complex was then purified via filtration. Purification included extensive washing of the powder with distilled water, until the collected filtrate appeared completely transparent. The obtained rhodamine-exchanged complex was dried overnight in the oven at 80 C.

(28) TABLE-US-00001 TABLE 1 RhB % wt RhB % wt content obtained SiO.sub.2/Al.sub.2O.sub.3 initial from exchanging Process Ref. Zeolite Ratio Pore Size () m RhB (g) content reaction yield S1 FAU-Y 5.1 5.1 7.4 0.05 1.00 0.10 10% S2 FAU-Y 5.1 5.1 7.4 0.25 4.76 0.24 ~5% S3 FAU-Y 5.1 5.1 7.4 0.50 9.09 0.50 ~5% S4 FAU-Y 5.1 5.1 7.4 1.25 20 0.45 ~2% S5 MOR-13 13 6.5 0.125 2.5 0.63 ~25% C1 LTA 2 4.2 0.25 4.76 0.02% ~0.4%

(29) Ion exchange reaction with 0.25 g of RhB and LTA zeolite (C1) leads to a very low Rhodamine B content in the LTA zeolite (0.02% wt), making this sample not suitable for the use as a marker.

(30) Preparation of Counterexample C2

(31) An amount of rhodamine B (RhB) of 0.25 g was mechanically mixed with 5 g of zeolite ensuring an efficient dispersion of different materials in powder form. Obtained mixture was dried overnight in the oven at 80 C.

(32) Preparation of Counterexample C3

(33) An amount of 9-(Diethylamino)-5H-benzo[a]phenoxazin-5-one (alternative marker NR) of 0.25 g was dissolved in 100 mL of Dimethyl sulfoxide. Then 5 g of zeolite were added to the mixture. The mixture was stirred using laboratory magnetic stirrer at RT for 24 hours, being protected from light. Obtained complex was then purified via filtration. Purification included extensive washing of the powder with distilled water, until the collected filtrate appeared completely transparent. Obtained exchanged complex was dried overnight in the oven at 80 C.

(34) Preparation of Counterexample C4

(35) An amount of Fluorescein 5(6)-isothiocyanate (alternative marker FITC) of 0.25 g was dissolved in 100 mL of distilled water. Then 5 g of zeolite were added to the mixture. The mixture was stirred using laboratory magnetic stirrer at RT for 24 hours, being protected from light. The obtained complex was then purified via filtration. Purification included extensive washing of the powder with distilled water, until the collected filtrate appeared completely transparent. The obtained exchanged complex was dried overnight in the oven at 80 C.

(36) Preparation of Counterexample C5

(37) 3-Aminopropyl) triethoxysilane-rhodamine. (APTES-RhB) molecule was prepared prior to its attachment to the zeolite surface. For its synthesis, the protocol described in T. Nedelcev et al./Dyes and Pigments 76 (2008) 550e556 was followed. Briefly, rhodamine B (0.002 mol, 0.96 g) was dissolved in chloroform (30 ml). The solution was stirred and heated to the boiling point of chloroform (61.2 C.). APTES (from ABCR) (0.002 mol, 0.465 ml) was then added dropwise to the rhodamine B solution under stirring. The reaction was stopped after 30 min, then the chloroform was removed from the reaction mixture using rotavapor. Remaining substance (silanized rhodamine, app. 1.3 g) was dried in the oven at 60 C.

(38) Releasing Tests on Samples S1-S6 and Counterexamples C1-C4

(39) In order to verify that in dye-exchanged zeolite marker the dye is efficiently bonded to zeolites and consequently not released when put in contact with the solvents or subjected to higher temperature, marker dispersions can be directly investigated. An amount of 22.4 mg of selected samples (S1-S6) or counterexamples (C1-C4) were dispersed in 20 g of solvent. Sample was stirred vigorously at room temperature (RT) and let to settle down for the following 24 hours. As follows, the supernatant was analyzed on its appearance via simple naked-eye observation and compared to a reference colored sample (R1) obtained by dissolving 1.12 mg (2,34E-06 mol) of RhB powder in 20 g of solvent. A list of adopted solvents includes distillated water, acetone, dimethyl sulfoxide, tetrahydrofuran, chloroform, and dichloromethane (DCM). For all adopted solvents, a full transparent dispersion confirmed the absence of released dye as reported in Table 2.

(40) As additional test, the prepared dispersion of the sample was stirred vigorously under heating at 50 C. for 10 min and let to settle down for the following 24 h. As follows, also in this case, the supernatant of the sample was analyzed on its appearance via simple naked-eye observation and compared to a reference colored dye sample. A full transparent dispersion confirmed the absence of released dye and the absence of spectrophotometric signals referable to the dye, confirmed the absence of its releasing. As reported in Table 2, the stability results observed for the room temperature samples were confirmed after the heating treatment.

(41) The dispersions prepared as reported above, was further analyze through UV-Vis spectrophotometry. A calibration curve was defined for each solvent and a detection limit (DL) of 1 ppm was determined. The influence of some parameters such as solvents characteristics, temperature and stirring time was investigated. The results are reported in Table 3 and, where no absorption peak has been detected, a limit of detection has been determined for each solvent and the relative error calculated was 15%.

(42) TABLE-US-00002 TABLE 2 Solvents Chloro- Ref. Sample H.sub.2O acetone DMSO THF form DCM R1 RhB_control S1 RhB-exchanged FAUY 5.1 zeolites, custom character custom character custom character custom character custom character custom character (0.1% wt RhB content) S2 RhB-exchanged FAUY 5.1 zeolites, custom character custom character custom character custom character custom character custom character (0.24% wt RhB content) S3 RhB-exchanged FAUY 5.1 zeolites custom character custom character custom character custom character custom character custom character (0.5% wt RhB content) S4 RhB-exchanged FAUY 5.1 zeolites custom character custom character custom character custom character custom character custom character (0.45% wt RhB content) S5 RhB-exchanged MOR 13 zeolites custom character custom character custom character custom character custom character custom character (0.63% wt RhB content) S6 RhB-exchanged FAUY S.1 zeolites with SAES custom character custom character custom character custom character custom character custom character antimicrobial silane (0.2-0.5% wt RhB content) C1 RhB-exchanged LTA zeolite, n.a. n.a. n. a n.a n.a. n.a. (0.02% wt RhB content) C2 Mechanical mixture of FAUY 5.1 zeolites with RhB (4.76% wt RhB content) C3 FAUY 5.1 zeolites ion-exchanged with alternative custom character marker, (0.2-0.5% wt NR content) C4 FAUY 5.1 zeolites ion-exchanged with alternative marker, (0.2-0.5% wt FITC content) Solubilization of the sample's marker in selected solvent (custom character = dye not released; = dye released). Tested both at RT and after 10 min at 50 C.; observation after 24 h.

(43) TABLE-US-00003 TABLE 3 Release of the sample's dye in selected solvent. released dye content in different solvents (ppmw) Chloro- Ref. Sample H.sub.2O acetone DMSO THF form DCM R1 RhB_control 66.87 34.41 46.41 41.19 33.84 49.62 S2 RhB-exchanged FAUY 5.1 zeolites,

(44) In order to confirm the increased stability of the marker prepared according to the present invention, samples C2 and S2 were further exposed to a heating treatment simulating a polymer process characterized by a fast ramp at 250 C. (50 C./min) and 5 min isotherm, in a Thermal Gravimetric Mass Spectrometry (TG-MS) instrument to identify traces of organic masses coming from Rhodamine B decomposition. As reported in graphic 1, when sample C2 was submitted to the above-described treatment, some organic masses were clearly identified, while for sample S2 the organic masses remain at zero level for all the time.

(45) Contact Angle Test

(46) Contact angle measurement is a technique used to determine the wetting properties of a liquid droplet on a solid surface. The contact angle is the angle formed between the tangent line at the droplet's three-phase contact line and the solid surface.

(47) Initially, a solid substrate of interest is prepared to measure the wetting behavior. In this case, the substrate is a zeolite powder pill. Then, a small droplet of the liquid under investigation is carefully placed onto the solid surface using a syringe, micropipette, or other precise dispensing methods.

(48) Finally, a high-resolution camera captures an image of the droplet on the solid surface from a suitable angle. Compared to standard protocols, for zeolite pills the acquisition must be very rapid, in less than 1 s. The acquired image is then processed using a specific software to analyze the droplet's shape and determine the contact angle.

(49) If water is used as liquid probe, the sample is labeled as hydrophilic (polar surface, strong interaction with H2O) when the contact angle is <90, while it is labeled as hydrophobic when the result is >90.

(50) Normal zeolite surface is hydrophilic, while, when the powder surface is functionalized with organic molecules, it can become hydrophobic.

(51) The contact angle analysis has been made for sample S2 and counterexample C5 and the relative results reported in Table 4 proves that only according to the procedure of the present invention it is possible to have the Rhodamine in the pores of the zeolite, while, following the procedure known in the art the Rhodamine is bound on the external surface.

(52) As a consequence, the zeolites herein disclosed containing the Rhodamine inside the pore are easier to integrate in a further matrix/composition, contrary to a hydrophobic zeolite such as C5, and, in addition to that, said zeolites are characterized by the possibility to have further interactions or functionalization on the surface.

(53) TABLE-US-00004 TABLE 4 Contact Angle values Ref. Sample Contact Angle H.sub.2O () S2 FAU5.1_RhB_13 16.5 1.6 C5 FAUS.1_APTES-RhB 99.7 3.8
Preparation Method to Disperse the Dye-Exchanged Zeolite Marker in a Polymeric Matrix to Obtain an Optically Active Composition.

(54) Several methods can be used for the preparation of polymer/zeolites composites, e.g., in situ polymerization, polymer dissolution and mixing, or melt-blending.

(55) The preparation through in-situ polymerization is based on a first step related to the formulation of the polymer precursors and then to the introduction of the dye by using an efficient technique to obtain a fine dispersion. After obtaining a homogeneous dispersion, the liquid formulation is applied on a support where the polymerization process is promoted through the initiator activation. Different activation fields can be adopted, according to the initiator characteristics and the formulation chemical composition. Typical approaches are based on thermal processing or UV irradiation.

(56) The solution mixing method involves four steps: solubilization of the polymer matrix in a suitable solvent at room temperature or elevated temperature, dispersion of zeolites in the solvent, mixing of the two solutions by mechanical stirring or tip/bath sonication and finally precipitation or casting of the mixture, obtaining a film after evaporation of the solvent.

(57) Melt blending is a commonly used technique to fabricate thermoplastic/zeolites composites. It uses a high temperature and a high shear force to disperse the zeolites and is compatible with industrial processes. Depending on the desired final morphology/shape of the composites, the bulk materials can be processed by different post-extrusion techniques such as filming, injection moulding, compression moulding, melt-spinning.

(58) Below different examples are reported for different preparation method according to the present invention:

(59) TABLE-US-00005 Example Preparation method AC 1-5 In-situ polymerization AC 6-14 polymer dissolution and mixing AC 15-18 melt-blending

(60) Sample AC 1. A film of active composition was prepared by mixing 1.5 grams of polyethylene glycol dimethacrylate (PEGDMA) with 0.07 grams of ESACURE ONE from IGM resins (difunctional oligomeric alpha hydroxy ketone) as free-radical generating photoinitiator. After complete dissolution of the photoinitiator, 0.015 g of rhodamine-zeolites sample S2 was added to the formulation at room temperature and mechanical mixing was adopted for 30 min. The obtained formulation was spread out by means of a doctor blade with a thickness of 50 microns on a glass substrate and the polymerization process was promoted by using a UV lamp with an irradiance of 100 mW/cm.sup.2 focus at 365 nm for 15 s (radiation dose of 1.5 J/cm.sup.2). The polymerization process was performed in a glove box environment under an inert gas flux. Reference PEGDMA (UV cured) film without marker was also prepared adopting the same experimental protocol.

(61) Sample AC 2. A film of active composition was prepared by mixing 1.5 grams of polyethylene glycol dimethacrylate with 0.07 grams of azobisisobutyronitrile (AIBN) from Sigma Aldrich as free-radical generating thermal initiator. After complete dissolution of the initiator, 0.015 g of rhodamine-zeolites sample S2 was added to the formulation at room temperature and mechanical mixing was adopted for 30 min. The obtained formulation was spread out by means of a doctor blade with a thickness of 50 microns on a glass substrate and the polymerization process was promoted by heating the sample at 80 C. for 30 minutes. The polymerization process was performed in a glove box environment under an inert gas flux.

(62) Reference PEGDMA (thermally cured) film without marker was also prepared adopting the same experimental protocol.

(63) Sample AC 3. A film of active composition was prepared by mixing 0.9 grams of Epikote 862 from Hexion (bisphenol F resin) with 0.15 grams Epon 8111 from Hexion (epoxy acrylate resin) and 0.38 grams of Epikote 03161 (rubber modified bisphenol A resin). The obtained formulation was vigorously stirred by mechanical mixing for 1 hour in order to obtain a homogeneous solution. Then 0.08 grams of yriaryl sulfonium hexafluoroantimonate salt as cationic initiator was added and dissolved through mechanical stirring for 30 min. After complete dissolution of the initiator. 0.015 g of rhodamine-zeolites sample S2 was added to the formulation at room temperature and mechanical mixing was adopted for additional 30 min. The obtained formulation was spread out by means of a doctor blade with a thickness of 50 microns on a glass substrate and the polymerization process was promoted by applying UV treatment with an irradiance of 100 mW/cm.sup.2 for 120 s with =365 nm.

(64) Reference diglycidyl ether of bisphenol F (DGEBF) based film without marker was also prepared adopting the same experimental protocol.

(65) Sample AC 4. A film of active composition was prepared by mixing 1.35 grams of Sylgard 184 part A by DOW (polydimethylsiloxane, PDMS) with 0.15 grams of 184 part B (dimethyl, methylhydrogen siloxane copolymer) by DOW as crosslinking agent for 10 min. Then, 0.015 g of rhodamine-zeolites sample S2 was added to the formulation at room temperature and mechanical mixing was adopted for additional 10 min. After obtaining a homogenous dispersion, a de-airing process under vacuum is adopted for 15 min. The obtained formulation was spread out by means of a doctor blade with a thickness of 50 microns on a glass substrate and the polymerization process was promoted by heating the sample at 100 C. for 30 minutes.

(66) Reference PDMS film without marker was also prepared adopting the same experimental protocol.

(67) Sample AC 5. A film of active composition was prepared by mixing 1.45 grams of COMPOST LAM ADH (aliphatic polyisocyanate based polyurethane, PU) by SunChemical with 0.05 grams of alcohol dehydrogenases catalyst. Then 0.015 grams of rhodamine-zeolites sample S2 were added at room temperature and the dispersion was stirred by mechanical mixing for 15 min. The obtained formulation was spread out by means of a doctor blade with a thickness of 50 microns on a glass substrate and the crosslinking reaction was promoted at room temperature.

(68) Reference PU film without marker was also prepared adopting the same experimental protocol.

(69) Sample AC 6. 1.5 g of Low Density Polyethylene (LDPE), grade LUPOLEN 2420 by LyondellBasell, was dissolved in 8.5 g of toluene at 110 C., boiling temperature. After polymer dissolution, 0.015 g of rhodamine-zeolites sample S2 was added to the polymeric solution at room temperature and the dispersion was mixed 30 min by a bath sonication at room temperature and vigorously stirred by mechanical mixing for 1 hour.

(70) The obtained formulation was spread out by means of a doctor blade with a thickness of 50 microns on a Teflon foil and the solvent evaporation was promoted at 50 C. A composite films containing 1% wt of marker in polymer matrix was obtained. Reference LDPE film without marker was also prepared adopting the same experimental protocol.

(71) Sample AC 7. 1.5 g of atactic polystyrene (PS), grade EDISTIR N1910 by Versalis (ENI), was dissolved in 8.5 g of toluene at 110 C. boiling temperature. After polymer dissolution, 0.015 g of rhodamine-zeolites sample S2 was added to the polymeric solution at room temperature and the dispersion was mixed 30 min by a bath sonication at room temperature and vigorously stirred by mechanical mixing for 1 hour. The obtained formulation was spread out by means of a doctor blade with a thickness of 50 microns on a Teflon foil and the solvent evaporation was promoted at 50 C. A composite films containing 1% wt of marker in polymer matrix was obtained. Reference PS film without marker was also prepared adopting the same experimental protocol.

(72) Sample AC 8. 1.0 g of polylactic acid (PLA) by GoodFellow (MFR=8), was dissolved in 9.0 g of chloroform at 61 C. boiling temperature. After polymer dissolution, 0.01 g of rhodamine-zeolites sample S2 was added to the polymeric solution at room temperature and the dispersion was mixed 30 min by a bath sonication at room temperature and vigorously stirred by mechanical mixing for 1 hour. The obtained formulation was spread out by means of a doctor blade with a thickness of 50 microns on a Teflon foil and the solvent evaporation was promoted at 40 C. A composite films containing 1% wt of marker in polymer matrix was obtained. Reference PLA film without marker was also prepared adopting the same experimental protocol.

(73) Sample AC 9. 1.0 g of polyhydroxy butyrate (PHB) by GoodFellow, was dissolved in 20.0 g of chloroform at 61 C., boiling temperature. After polymer dissolution, 0.03 g of rhodamine-zeolites sample S2 was added to the polymeric solution at room temperature and the dispersion was mixed 30 min by a bath sonication at room temperature and vigorously stirred by mechanical mixing for 1 hour. The obtained formulation was spread out by means of a doctor blade with a thickness of 50 microns on a Teflon foil and the solvent evaporation was promoted at 40 C. A composite films containing 3% wt of marker in polymer matrix was obtained. Reference PHB film without marker was also prepared adopting the same experimental protocol.

(74) Sample AC 10. 1.0 g of polyhydroxy butyrate/polyhydroxyvalerate 2% (PHBV) by GoodFellow, was dissolved in 20.0 g of chloroform at 61 C., boiling temperature. After polymer dissolution. 0.03 g of rhodamine-zeolites sample S2 was added to the polymeric solution at room temperature and the dispersion was mixed 30 min by a bath sonication at room temperature and vigorously stirred by mechanical mixing for 1 hour. The obtained formulation was spread out by means of a doctor blade with a thickness of 50 microns on a Teflon foil and the solvent evaporation was promoted at 40 C. A composite film containing 3% wt of marker in polymer matrix was obtained. Reference PHBV film without marker was also prepared adopting the same experimental protocol.

(75) Sample AC 11. 1.0 g of polyvinyl alcohol (PVOH): grade Exceval AQ-4104 by Kuraray, was dissolved in 9.0 g of distilled water at 100 C., boiling temperature. After polymer dissolution. 0.01 g of rhodamine-zeolites sample S2 was added to the polymeric solution at room temperature and the dispersion was mixed 30 min by a bath sonication at room temperature and vigorously stirred by mechanical mixing for 1 hour. The obtained formulation was spread out by means of a doctor blade with a thickness of 50 microns on a glass substrate and water evaporation was promoted at 50 C. A composite films containing 1% wt of marker in polymer matrix was obtained. Reference PVOH film without marker was also prepared adopting the same experimental protocol.

(76) Sample AC 12. 1.0 g of hydroxypropylated starch ether (STARCH): grade SOLCOAT P85 by SOLAM, was dissolved in 9.0 g of distilled water at 100 C., boiling temperature. After polymer dissolution, 0.01 g of rhodamine-zeolites sample S2 was added to the polymeric solution at room temperature and the dispersion was mixed 30 min by a bath sonication at room temperature and vigorously stirred by mechanical mixing for 1 hour. The obtained formulation was spread out by means of a doctor blade with a thickness of 50 microns on a glass substrate and water evaporation was promoted at 40 C. A composite films containing 1% wt of marker in polymer matrix was obtained. Reference STARCH film without marker was also prepared adopting the same experimental protocol.

(77) Example AC 13 (blend 1). 0.7 g of polylactic acid (PLA) by GoodFellow (MFR=8) and 0.3 g of polyhydroxy butyrate/polyhydroxyvalerate 2% (PHBV) by GoodFellow were dissolved in 18.0 g of chloroform at 61 C., boiling temperature. After polymer dissolution, 0.05 g of rhodamine-zeolites sample S2 was added to the polymeric solution at room temperature and the dispersion was mixed 30 min by a bath sonication at room temperature and vigorously stirred by mechanical mixing for 1 hour. After solution casting, composite films containing 3% wt of marker in polymer matrix was obtained. Reference PLA/PHBV film without marker was also prepared adopting the same experimental protocol.

(78) Example AC 14 (blend 2). 0.7 g of polyvinyl alcohol (PVOH): grade Exceval AQ-4104 by Kuraray and 0.3 g of hydroxypropylated starch ether (STARCH): grade SOLCOAT P85 by SOLAM were dissolved in 9.0 g of distilled water at 90 C. under vigorous stirring. After complete dissolution of the polymers. 0.01 g of rhodamine-zeolites sample S2 were added to the polymeric solution at room temperature (RT) and the dispersion was mixed 30 min by a bath sonication at RT and vigorously stirred by mechanical mixing for 1 hour at RT. The obtained formulation was spread out by means of a doctor blade with a thickness of 50 microns on a glass substrate and water evaporation was promoted at 50 C. Reference PVOH/starch film without marker was also prepared adopting the same experimental protocol.

(79) Example AC 15 49 g of polyethylene low density powders400 micron purchased from Alfa Aesar were compounded via melt-blending with 1 g of rhodamine-zeolites (sample S2) using a Lab Two Roll Open Mixing Mill (Battaggion) for 5 minutes. The conditions of rolling process were: Temperature Front roller=130 C.; Temperature Back roller=80 C.; Rolling speed=33 rpm. The resulting compounded material was compression moulded using a laboratory press (Gibitre Instruments) at P=230 bar and T=175 C. for 5 minutes obtaining a sheet (thickness200 m) with 2% wt of marker. Reference polyethylene sheet without marker was also produced following the same experimental protocol.

(80) Example AC 16 49 g of polylactic acid (grade NatureWorks 2003D) was compounded via melt-blending with 1 g of rhodamine-zeolites (sample S2) using a Lab Two Roll Open Mixing Mill (Battaggion) for 5 minutes. The conditions of rolling process were: Temperature Front roller=155 C.; Temperature Back roller=125 C.; Rolling speed=33 rpm. The resulting compounded material was compression moulded using a laboratory press (Gibitre Instruments) at P=230 bar and T=190 C. for 5 minutes obtaining a sheet (thickness200 m) with 2% wt of marker. Reference polylactic acid sheet without marker was also produced following the same experimental protocol.

(81) Example AC 17 48.5 g of polyhydroxybutyrate/polyhydroxyvalerate 2% (PHBV) by GoodFellow was compounded via melt-blending with 1.5 g of rhodamine-zeolites (sample S2) using a Lab Two Roll Open Mixing Mill (Battaggion) for 5 minutes. The conditions of rolling process were: Temperature Front roller=170 C.; Temperature Back roller=145 C.; Rolling speed=33 rpm. The resulting compounded material was compression moulded using a laboratory press (Gibitre Instruments) at P=230 bar and T=190 C. for 5 minutes obtaining a sheet (thickness200 m) with 3% wt of marker. Reference PHBV sheet without marker was also produced following the same experimental protocol.

Example AC 18

(82) 98 g of Acrylonitrile butadiene styrene ABS (grade Terluran GP-22 produced by INEOS STYROLUTION) was compounded via melt-blending with 2 g of rhodamine-zeolites (sample S5) using a Lab Bench Top Two-Roll Mill (LabTech Engineering) for 5 minutes. The conditions of rolling process were: Temperature Front roller=175 C.; Temperature Back roller=170 C.; Rolling speed=10 rpm. The resulting compounded material containing 2% wt of marker S5 was shaped in sheets (thickness 500 m). Reference ABS sheet without marker was produced following the same preparation protocol.

(83) Prepared examples are summarized in the following Table 4:

(84) TABLE-US-00006 Rhodamine- zeolites Polymer % wt- matrix Sam- polymer Solvent Sample name Type g ple matrix Type g Example AC1-ref PEGDMA 1.5 0 Example AC1 PEGDMA 1.5 S2 1 Example AC2-ref PEGDMA 1.5 0 Example AC2 PEGDMA 1.5 S2 1 Example AC3-ref DGEBF 1.5 0 Example AC3 DGEBF 1.5 S2 1 Example AC4-ref PDMS 1.5 0 Example AC4 PDMS 1.5 S2 1 Example AC5-ref PU 1.5 0 Example AC5 PU 1.5 S2 1 Example AC6-ref LDPE 1.5 0 Toluene 8.5 Example AC6 LDPE 1.5 S2 1 Toluene 8.5 Example AC7-ref PS 1.5 0 Toluene 8.5 Example AC7 PS 1.5 S2 1 Toluene 8.5 Example AC8-ref PLA 1.0 0 Chloroform 9 Example AC8 PLA 1.0 S2 1 Chloroform 9 Example AC9-ref PHB 1.0 0 Chloroform 20 Example AC9 PHB 1.0 S2 3 Chloroform 20 Example AC10-ref PHBV 1.0 0 Chloroform 20 Example AC10 PHBV 1.0 S2 3 Chloroform 20 Example AC1l-ref PVOH 1.0 0 Water 9 Example AC11 PVOH 1 S2 1 Water 9 Example AC12-ref STARCH 1 0 Water 9 Example AC12 STARCH 1 S2 1 Water 9 Example AC13 PLA 0.7 0 Chloroform 18 (blend 1)-ref PHBV 0.3 Example AC13 PLA 0.7 S2 3 Chloroform 18 (blend 1) PHBV 0.3 Example AC14 PVOH 0.7 0 Water 9 (blend 2)-ref STARCH 0.3 Example AC14 PVOH 0.7 S2 1 Water 9 (blend 2) STARCH 0.3 Example AC15-ref LDPE 50 0 Example AC15 LDPE 49 S2 2 Example AC16-ref PLA 50 0 Example AC16 PLA 49 S2 2 Example AC17-ref PHBV 50 0 Example AC17 PHBV 48.5 S2 3 Example AC18-ref ABS 100 Example AC18 ABS 98 S5 2
Markers and Matrix Optical Characterization.

(85) Equipment description. For measurement was used a Horiba FluoroMax Plus spectrofluorometer. A continuous light source P.sub.o=150 W ozone free xenon arc lamp focused on the entrance slit of the excitation monochromator was adopted. The instrument was based on two Czerny-Turner monochromators dispersing the incident light by means of its reflection grating. Optical spectra were obtained by rotating the gratings and recording the intensity values at each wavelength. The entrance and exit ports of each monochromator included continuously adjustable slits to control the spectral resolution and the intensity of the fluorescence signal recorded by a photomultiplier tube. Solid sample holder mounted on an adjustable goniometer was used to test polymer products in form of films or plaques added with the marker. Set up of the sample with a 60 angle between incident and specularly reflected beam was used, preventing the excitation beam from entering the emission slit, so avoiding interference of stray-light. FluorEssence analysis management software was used to acquire and process data.

(86) Description of Samples Characterization Protocol.

(87) Marker excitation and emission peaks in polymer matrices were compared with reference sample (polymer matrix without marker) and pure marker excitation and emission peaks in order to detect dye presence inside polymeric matrices. By considering dye fluorescence, samples performances were studied as a ratio between fluorescence intensity I of active composition and the fluorescence intensity I.sub.0 of the pure polymer matrix without dye, submitted to excitation at 540 nm. According to the adopted protocol, marker presence was considered detectable when a value larger than 2 was determined for I/I.sub.0 ratio. In the following table 5 are reported recorded values for all tested samples.

(88) TABLE-US-00007 TABLE 5 Detected Emission emission intensity Pure matrix Polymer peak I at peak I.sub.0 intensity I/I.sub.0 matrix (nm) (cps/ A) (cps/ A) ratio Example AC1 580 1.62 10.sup.5 0.11 10.sup.5 >2 Example AC2 570 0.65 10.sup.5 0.11 10.sup.5 >2 Example AC3 577 8.44 10.sup.5 3.00 10.sup.5 >2 Example AC4 580 1.12 10.sup.5 0.033 10.sup.5 >2 Example AC5 570 1.73 10.sup.5 0.22 10.sup.5 >2 Example AC6 581 0.29 10.sup.5 0.057 10.sup.5 >2 Example AC7 580 0.55 10.sup.5 0.041 10.sup.5 >2 Example AC8 574 1.75 10.sup.5 0.26 10.sup.5 >2 Example AC9 573 0.22 10.sup.5 0.051 10.sup.5 >2 Example AC10 573 1.10 10.sup.5 0.32 10.sup.5 >2 Example AC11 569 1.95 10.sup.5 0.16 10.sup.5 >2 Example AC12 574 1.67 10.sup.5 0.026 10.sup.5 >2 Example AC13 572 0.77 10.sup.5 0.068 105.sup. >2 Example AC14 569 0.65 10.sup.5 0.014 10.sup.5 >2 Example AC15 567 2.57 10.sup.5 0.24 10.sup.5 >2 Example AC16 577 4.42 10.sup.5 0.40 10.sup.5 >2 Example AC17 577 3.23 10.sup.5 0.19 10.sup.5 >2 Example AC18 576 4.91 10.sup.5 1.46 10.sup.5 >2