Fault current bypass based solid state circuit breakers and active clamping snubbers for DC circuit breakers
12603649 ยท 2026-04-14
Inventors
Cpc classification
International classification
Abstract
A thyristor-based dc solid state circuit breaker (SSCB) named Y-type includes a new complementary commutation circuit including a capacitor-capacitor pair, which features three advantages. First, a fast commutation is achieved using a countercurrent pulse injection by the capacitor-capacitor pair structure. Second, metal-oxide varistors (MOVs) are disconnected from the power line when SSCB is OFF, which solves the reliability issue due to the MOV degradation and enhances the voltage utilization rate of the main switch. Third, benefiting from the capacitor-capacitor pair structure, reliable reclosing and rebreaking are obtained for practical applications.
Claims
1. A Y-Type Thyristor-Based DC solid state circuit breaker (Y-SSCB) comprising: a first capacitor; a first resistor; and a metal oxide varistor; wherein the first capacitor, first resistor, and metal oxide varistor are in parallel; a main thyristor and an auxiliary thyristor, wherein the metal oxide varistor is connected to an anode of the main thyristor and auxiliary thyristor; a first diode and second capacitor in parallel with one another and connected to a cathode of the main thyristor and auxiliary thyristor; a second diode connected to a cathode of the auxiliary thyristor; and a second resistor in series with the second diode and directly connected to the auxiliary thyristor, wherein the first capacitor turns off the auxiliary thyristor and the second resistor does not contribute to turning off the auxillary thyristor.
2. The Y-SSCB of claim 1, wherein a DC voltage is connected to the first capacitor, first resistor, and metal oxide varistor.
3. The Y-SSCB of claim 2, wherein a line conductor and line resistor in series are connected in series to the first diode and second capacitor.
4. The Y-SSCB of claim 1, wherein the second capacitor is charged by a DC voltage and obtains complementary commutation in the main thyristor during DC current interruption.
5. The Y-SSCB of claim 4, wherein the first capacitor achieves a turn-OFF in the auxiliary thyristor.
6. The Y-SSCB of claim 1, wherein the second capacitor charges through the second diode and second resistor.
7. The Y-SSCB of claim 6, wherein the second resistor limits oscillation within the Y-SSCB when the main thyristor turns on.
8. The Y-SSCB of claim 7, wherein second resistor reduces current peak imposed on a DC source during current interruption.
9. The Y-SSCB of claim 8, wherein the second resistor has a resistance in the tens of ohms.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF THE EMBODIMENTS
II. Capacitor-Capacitor Pair Concept in Y-SSCB: Achieving Reliability During Reclosing
(22) A. Proposed Y-SSCB
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(24) B. Main Thyristor Turn-Off Dynamic in CC-Based SSCBs
(25) Thyristor turn-OFF dynamic in CC-based SSCBs is analyzed in this section for two reasons. First, the parameters impacting the forward blocking in the main thyristor Sm are reviewed. Second, transient voltage and current values imposed on the main thyristor Sm and auxiliary thyristor Sa are studied.
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(27) Before t=ta, Sm is ON and conducts Idc; Sa is OFF (vSa=Vdc).
(28) Interval tat<tb: Sa turns ON at t=ta to obtain commutation in Sm. iSa starts rising, and iSm begins decaying at the same time.
(29) Interval tbt<tc: At t=tb, iSm=0. Then, iSm continues to be negative due to carriers stored in semiconductor layers of Sm.
(30) Interval tct<td: iSm=IRM at t=tc, where about 60% of stored charges are swept away from outer junctions of Sm; iSa reaches the peak value of |Ip|=|IRM|+|Idc|. IRM is device dependent and circuit-dependent, and it can be described as follows:
IRM=f(Vdc,Idc,Ls,Rs,QRR,tbd)(EQ. 1) where Ls and Rs are parasitic inductance and resistance in the current commutation loop, respectively; QRR is the recovered charge in Sm layers; and tbd=tdtb. As the density of carriers around outer layers of Sm decreases, iSm begins to return to zero.
(31) Also, as shown in
(32) Sm regains its forward blocking capability if reverse recovery and recombination are complete in order. So, thyristor turn-OFF time is tq=trr+tgr. In practice, vSm is designed to be negative for t tcc, where tcc=tftb; tcc and tq are labeled in
(33) C. Sa Turn-Off Process, Reclosing Under Reliability
(34) Both capacitor-capacitor pair structure and single capacitor can achieve a complete commutation in Sm; however, SSCB in Shu suffers from low reliability during reclosing and leaves the system without any protection for a considerable period.
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(37) However, for SSCB in Shu, C1 charges through R1, where R1 has been predetermined by Sa turn-OFF process. In this case, the charging time of C1 is in the range of hundreds of milliseconds to a few seconds. In other words, after turning ON Sm (reclosing), SSCB in Shu cannot rebreak faults (as C1 is not charged) for a substantial interval and does not fulfill IEC-62271-100.
III. Proposed Y-SSCB: Working Principle and Design Procedure
(38) A. Working Principle
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(40) Mode I (t<t0): SSCB is OFF, meaning both Sm and Sa are OFF and hold dc bus voltage Vdc individually (vSa=vSm=Vdc).
(41) Voltage on passive components is zero, that is, vMOV1=vC1=vC2=0. Also, system and SSCB currents are zero, idc=iSm=iSa=iC2=iD2=0.
(42) Mode II (t0t<t1): SSCB recloses the circuit by turning Sm ON. Load RL is energized. At the same time, C2 is charged through D2 and R2. Rebreaking is possible when C2 is charged.
(43) So, the preparation time interval between a reclosing and the following rebreaking is determined by R2C2 time constant.
(44) Mode III (t1t<t2): C2 is fully charged, meaning vC2=Vdc. SSCB continues in normal operation mode. Sa remains OFF (vSa=Vdc and vC1=0). Current in Sa is zero (iSa=0), but the dc bus compensates C2 steady-state discharge, so vC2 remains at Vdc.
(45) Mode IV (t2t<t3): Fault occurs at t=t2; dc current rises fast.
(46) Mode V (t=t3): Fault current increases to If (iSm=idc=If). SSCB begins current interruption by turning Sa ON, which transfers the stored energy in C2 to C1 through Sm resulting in CC. The dynamic turn-OFF in Sm follows the same procedure elaborated in Section II-B.
(47) Mode VI (t3<t<t5): Sm turns OFF; fault current commutates to Sa and charges C1; C2 discharges and its voltage decays to zero.
(48) Mode VII (t5t<t6): MOV1 clamps the voltage across C1 and dissipates the remaining inductive energy. C2 is prevented to be reversely charged using an antiparalleled D1.
(49) MOV1 absorbs the inductive energy of the line inductance, and the line current idc reduces to Vdc/R1 at t=t6. The voltage on MOV1 returns to the dc bus voltage, meaning that VMOV1=Vdc. As Sa is ON, there is a leakage current in the system as C1 discharges on R1, which is idc=iR1=iSa=Vdc/R1. As illustrated in Section III-B2, R1 is selected to satisfy (Vdc/R1)<IH, where IH is the holding current in Sa. As iSa<IH, Sa enters its turn-OFF mode.
(50) Mode VIII (t6tt7): Sa turns OFF naturally at t=t6; C1 continues discharging on R1, and vSa increases simultaneously since vSa=vSm-vC1. At t=t7, vC1=0 and vSa=Vdc; interruption completes and the SSCB goes back to mode I. In this case, the breaker is ready for reclosing the circuit and energizing the load RL.
(51) B. Design Procedure
(52) With respect to
vSm(t)=(vC1(t)+vSa+RS.Math.IfvC2(t))<0 for ttcc(EQ. 2)
(53) The easy way to find an approximation of C1 and C2 to satisfy (EQ. 2) is assuming dc current as a constant (idc=If) during current interruption. However, as the fault current is fed from the source during current interruption (refer to Mode VI in
C1=C2=C>(2.Math..Math.If.Math.tq/Vdc)(EQ. 3) 2) R1 and R2 Selection: R1 is used to discharge C1 during mode VIII. A small value of R1 helps to accelerate the reclosing time interval treclosing, which is about 3C1R1. However, R1 needs to satisfy iSa
(54) R2 determines C2 charging interval in mode II, which is the SSCB's preparation time trebreaking (3C2R2) for the next interruption. Also, it helps to reduce the peak current imposed on dc source during mode V. To limit the source current flowing through R2 at the time of turning ON Sa, R2 needs to satisfy the following equation:
R2>Vdc/(.Math.If))(EQ. 5)
(55) where is particularly defined as 10% in this article. By combining Equations (3) and (5), R2 is defined as follows:
(2.Math..Math.tq/(.Math.C))<R2<(trebreaking/(5.Math.C))(EQ. 6) 3) Semiconductors Sm, Sa,D1, and D2 Selection: Regarding the working principle in Section III-A, voltage and current stresses on the active and passive components are listed in
{VSm,break>VClmp & VSa,break>Vdc
{VD1,break>Vdc & VD2,break>Vdc(EQ. 7)
(56) where VSm,break, VSa,break, VD1,break, and VD2,break stand for the break-down voltage of Sm, Sa, D1, and D2, respectively; and VClmp is the maximum clamping voltage of MOV1.
(57) As shown in
vSm=vC1+vSa+(Ls.Math.(diSa/dt))+(Rs.Math.iSa)vC2(EQ. 8)
(58) By assuming vSa0 during the reverse recovery process, one can conclude Equation (9) as follows:
vSmvC1+(Ls.Math.(diSa/dt))+(Rs.Math.iSa)vC2(EQ. 9) which shows the impact of Ls and Rs on vSm. As vSm needs to be negative during tcc (referring to Section III-B1), higher values of Ls and Rs may lead to a failed forward blocking process in Sm. According to EQ. (9), Ls and Rs should be minimized.
(59) On the other hand, a high current derivative in the commutation path (higher values of diSa/dt) results in a prompt temperature rise inside the device, creating internal hot spots, and finally permeant damage in the auxiliary thyristors. If the transient energy exceeds the devices' capability, an external inductance can be easily inserted into the commutation path.
(60) In this case, EQ. (10) formulates the required Ls as follows:
Ls(vSm+vC2Rs.Math.iSa)/(diSa/dt)max(EQ. 10) where (diSa/dt)max is the maximum allowable current derivative in Sa. Overdriving the gate (increasing the amplitude of the gate triggering pulse current with a fast-rising time, selecting thyristors with higher voltage/current ratings, and putting thyristors in parallel to handle higher pulse currents can significantly push up the current derivative limits in C2-Sm-C1-Sa-Ls-Rs commutation loop.
IV. Comparing the Proposed Y-SSCB to Shu's SSCB
(61) To highlight the significance of the proposed Y-SSCB, it is compared with SSCB in Shu in terms of three practical factors.
(62) A. Quantitative Comparison
(63) Bidirectional topologies are shown in
(64) However, the number of thyristors is the same for both SSCBs, which dominates the cost. Also, the capacitor used in Shu needs to be bipolar since its polarity is reversed during the dc current interruption.
(65) B. Reclosing and Rebreaking Process
(66) The proposed Y-SSCB presents a reliable reclosing process. As elaborated in Section II-C, the preparation time interval between the reclosing and the subsequent rebreaking in the SSCB in Shu is unsatisfactorily elongated.
(67) For the proposed Y-SSCB, the preparation time between a reclosing and the subsequent rebreaking is defined as follows:
trebreaking=6.Math..Math.tq/ for YSSCB(EQ. 11)
(68) where trebreaking ensures 95% charge in C2 after reclosing. Also, the preparation time interval for SSCB in Shu is given in EQ. (9)
trebreaking=3.Math..Math.tq If/IH for SSCB in Shu(EQ. 12)
(69) Regarding Equations (11) and (12), Equation (13) shows the preparation time ratio where thyristors turn-OFF time tq and redundancy factor are the same for both breakers, and =0.1
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(71) Regarding Equation (13), k increases when IH decreases or If rises. For example, given IH=200 mA and If=120 A, k is 30. That is, after reclosing, the proposed Y-SSCB is ready for rebreaking and isolating short-circuit faults 30 times faster than SSCB in Shu.
(72) C. MOV Degradation Issue and Main Switch Voltage Utilizations Rate
(73) The proposed Y-SSCB offers higher reliability and an enhanced voltage utilization rate in the main switch. With respect to
(74) As the number and duration of surge currents in MOVs rise, the MOVs fall into degradation. As MOVs degrade, the leakage current increases and the time to failure decreases. In addition, the MOVs leakage current value is directly proportional to the temperature, meaning that higher temperatures increase the leakage current in MOVs. A thermal runaway happens in an MOV when its temperature goes beyond its capability, resulting in a short-circuit failure.
(75) To solve MOV degradation in SSCBs, a 20% margin in selecting the MOV dc rating VMOV,rating (the maximum allowable dc voltage on MOV in steady-state) has been suggested by Rodrigues et al., meaning Vdc0.8VMOV, rating. However, it brings dimensioning issues and most importantly reduces the voltage utilization rate of the main thyristor. Regarding the research reported by others, the voltage utilization rate v in a solid-state switch is defined as follows:
v=(Vdc/main switch voltge rating)100%.(EQ. 14)
(76) Considering Equation (14), to avoid MOV degradation, Vdc is limited to 0.8VMOV,rating, which consequently reduces v. As v decreases, more solid-state switches need to be connected in series, leading to a more complicated and expensive design.
(77) The proposed Y-SSCB solves the MOV degradation safety issue by disconnecting the MOV from the power line when SSCB is OFF. This fact is clear in
(78) It can be concluded that both Y-SSCB and the SSCB in Shu have almost similar design costs, but the proposed Y-SSCB presents better performance and higher practicality.
V. Experimental Validation
(79) To verify the proposed Y-SSCB, experiments are conducted.
(80) For thyristors Sm and Sa, SK655KD is selected, which presents a holding current of IH=200 mA with the thyristor turn-OFF time of tq=20 s. Taken=3.75 and =10%,C1 and C2 are chosen as 45 F using EQ. (3). The redundancy factor of 3.75 obtains safety during tests and satisfies the criteria mentioned in Section III-B1. Besides, R1 is selected as 2.5 k considering EQ. (4), and R2 is chosen as 50 using EQ. (6). For Rs, three 1 resistors are connected in parallel to achieve 0.33. To highlight the effectiveness of the proposed Y-SSCB, experimental results of fault current interruption, operation of the main switch Sm, operation of the auxiliary switch Sa, and operation of Y-SSCB under reclosing and rebreaking are separately illustrated in the following sections.
(81) A. Short-Circuit Fault Current Interruption
(82) Short-circuit current interruption is shown in
(83) The SSCB conducts 8 A load current in a steady state. A short circuit is emulated in the system by turning QSC on at t=0.175 ms; then, the fault current begins to increase in the system. At t=1.57 ms, the fault current reaches 115.2 A, where the resistance of the line inductor also contributes to limiting the fault current. Then, SSCB starts breaking the dc current by turning ON Sa. After tcc=57.7 s, the voltage across Sm returns to zero and begins blocking the forward voltage. The Sm turn-OFF process is elaborated in SectionV-B.At t=1.65 ms, vSm exceeds Vdc and forces the line current in the system to zero, where the line current peak reaches 120 A. Therefore, the reaction time interval is 80 s (=1.65-1.57 ms). The line current reduces to zero at t=2.6 ms; current interruption process completes when Sa turns OFF naturally and holds vSa=vSmVC1. As
(84) B. Operation of Main Thyristor Sm
(85) The operation of thyristor Sm during current interruption is explained in this section.
(86) As shown in
(87) Furthermore,
(88) The calculated Rs is close to the expected value of 0.33 according to Table III, where the drop voltage across Sa and the parasitic resistance in the loop of Sm-C1-Sa-Rs-C2 stand for the difference.
(89) C. Operation of Auxiliary Thyristor Sa
(90) The current and voltage waveforms of the auxiliary thyristor Sa are shown in
(91) Sa turns ON at t=1.57 ms to achieve commutation in Sm. Voltage on Sa reduces to zero, and its current undergoes an overshoot as shown in
(92) As shown in
(93) D. Operation of the Proposed Y-SSCB Under Reclosing and Rebreaking
(94) Regarding the analysis presented in Section III, the proposed Y-SSCB can reclose the circuit and energize the load when C1 is almost discharged by paralleled resistor R1. With respect to
(95) Given the value of R2=50 and C2=45 F, after turning Sm ON, C2 charges to 0.95Vdc in 6.75 ms (=3R2C2) and 0.98Vdc in 9 ms (=4R2C2).
(96) The lower limits of reclosing and the preparation time intervals are determined by parameters C1, C2, R1, and R2. The C1 and C2 selections depend on the maximum fault current. If aimed to be interrupted in the system, the dc bus voltage Vdc, and the thyristor specifications. The reclosing and the preparation time intervals are shorter for smaller If, faster thyristor (smaller tq), and larger IH. It is noted that, according to the maximum fault current If=120 A, the dc bus voltage Vdc=400 V, the thyristor turn-OFF time tq=20 s, and IH=200 mA, parameters C1, C2, R1, and R2 have been selected to minimize the reclosing and preparation time intervals.
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(99) E. Efficiency of the Proposed Y-SSCB
(100) The short-circuit capability of an SSCB is given as 10 times the nominal load current. As the effectiveness of the proposed Y-SSCB under If=120 A has been verified, the proposed Y-SSCB is designed to conduct 12 A load current in steady-state. According to the manufacturer information for the main thyristor Sm, the conduction power loss of SK655KD is below 10 W under Idc=12 A. In this case, the proposedY-SSCB presents the efficiency in (15) during steady-state operation.
Y-SSCB(1(PY-SSCB)/(VdcIdc))100%=99.79%.(EQ. 15)
(101) It is noted that the line inductor is not included in calculating efficiency as it is a part of the dc system under operation.
VI. Comparative Study
(102) Experimental results verify the analysis presented in Sections II-IV and prove the effectiveness of the proposed YSSCB. To highlight the significance of the presented Y-SSCB in practice, a comparative study with the reported topologies in literature has been conducted, and the results are summarized in
(103) Compared with the CC-based breakers in Shu, the proposed Y-SSCB presents a safe reclosing. It also solves the MOV degradation reliability issue when SSCB is OFF. Also, the voltage utilization rate in the proposed Y-SSCB is higher, which reduces the cost when multiple solid-state switches need to be connected in series. However, that the source feeds the fault after turning OFF the main switch is one of the practical issues of CC-based SSCBs. This problem also exists in LCS-based structures and imposes a burden on the source during dc current interruption.
(104) Future works can focus on solving this issue in CC-based and LCS-based SSCBs.
(105) Compared with the AR-based SSCBs, the proposed Y-SSCB presents a relatively lower number of thyristors, faster current commutation, and higher short-circuit current interruption capability. As there is no inductor in the main conduction branch (in series with Sm), Y-SSCB presents a higher power density and an improved compactness.
(106) LCS-based SSCBs have a lower number of thyristors and faster reclosing and rebreaking process compared with the proposed Y-SSCB. However, high current interruption capability is hard to achieve in these topologies due to the series connected IGBTs in the main branch. IGBTs also reduce the efficiency of the final design. MOV degradation reliability issue is another concern in LCS-based SSCBs.
(107) Passive communication topologies may take the advantage of autonomous fault isolation, which is highly significant. On the other hand, the application of these SSCBs is limited as there is no manual tripping in the original structures. Also, they present relatively lower current interruption capability compared with the proposed Y-SSCB.
VII. Conclusion
(108) A new Y-type thyristor-based dc SSCB has been described. The significances of the presented SSCB are summarized as follows. 1) Obtained commutation path is capacitive, leading to a fast current commutation in the main thyristor. 2) The proposed breaker protects the dc system during short circuit and overload scenarios, which enhances the practicality of newly introduced system-level protections. 3) Benefiting from a high short-circuit capability of thyristor devices and full control switches in the main branch, high current interruption capability is obtained. 4) MOVs are disconnected from the power line during SSCB OFF-state, which addresses the MOV degradation reliability issue. Also, it obtains the possibility to extend the maximum allowable dc bus voltage on the breaker by increasing the main switch voltage utilization rate. 5) A complete design procedure was presented to optimize passive and active components. 6) The proposed SSCB can perform the operating duty of reclosing and rebreaking process successfully. Experiments of 400 V/120 A in isolating short-circuit fault conditions validate the effectiveness of the proposed Y-SSCB in practice.
(109) While the invention has been described with reference to the embodiments above, a person of ordinary skill in the art would understand that various changes or modifications may be made thereto without departing from the scope of the claims.