Apparatus for catching debris and deflecting coolant splash for use with computer numerical controlled machines
12600001 ยท 2026-04-14
Inventors
Cpc classification
Y10S29/094
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y10S29/079
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y10S82/901
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
Y10S82/90
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B23Q11/0067
PERFORMING OPERATIONS; TRANSPORTING
B23B11/00
PERFORMING OPERATIONS; TRANSPORTING
B23Q11/1069
PERFORMING OPERATIONS; TRANSPORTING
B23Q11/0891
PERFORMING OPERATIONS; TRANSPORTING
Y10S29/077
GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
B23Q11/08
PERFORMING OPERATIONS; TRANSPORTING
B23Q11/0075
PERFORMING OPERATIONS; TRANSPORTING
International classification
B23Q11/00
PERFORMING OPERATIONS; TRANSPORTING
B23Q11/08
PERFORMING OPERATIONS; TRANSPORTING
Abstract
A deflector apparatus catches debris and deflects coolant spray in a coolant collection area of machine tools having an extended drawtube or bar feed area such as CNC lathes. The deflector apparatus encloses the coolant collection area by covering the opening or access to the area with a door and attached basket. The basket extends into the coolant collection area at an incline relative to the door and interrupts coolant and debris entering the coolant collection area from the drawtube, causing the debris to collect within the basket and allowing coolant to filter through a grate positioned on a lower surface of the basket. A flange with an outer seal extends along part of the lower edge of the door to create a seal between the door and the opening to the coolant collection area. Additional features include a locking mechanism, handle, and reinforcement plate.
Claims
1. A deflector apparatus for catching debris and deflecting coolant spray in a coolant collection area of a machine tool, the apparatus comprising: a) a substantially vertical door sized to enclose the coolant collection area of the machine tool, the door comprising an outer surface, an inner surface, and a lower edge; b) a basket fixedly attached to the inner surface of the door and extending away from the inner surface of the door at an incline relative to the ground, wherein the basket comprises a lower wall defining a grate; c) a flange having an outer surface connected to the outer surface of the door, wherein the flange extends from the lower edge of the vertical door below the basket; and d) a seal fixedly attached to the outer surface of the flange.
2. The deflector apparatus of claim 1 further comprising a handle extending from the outer surface of the door.
3. The deflector apparatus of claim 1 further comprising a locking apparatus configured to selectively secure the door to the machine tool.
4. The deflector apparatus of claim 3 wherein the locking apparatus comprises a lock extension attached to the inner surface of the door, wherein a slot is defined by the inner surface of the door and the lock extension, the slot configured such that the slot receives an edge of a wall of the machine tool.
5. The deflector apparatus of claim 1 further comprising a reinforcement plate attached to the outer surface of the door.
6. The deflector apparatus of claim 1 wherein the grate comprises a plurality of openings defined by the basket lower wall and configured to facilitate fluid communication between the basket and the coolant collection area.
7. The deflector apparatus of claim 6 wherein each of the openings is between 0.07 and 0.09 inches in diameter.
8. The deflector apparatus of claim 1 wherein the basket extends away from the inner surface of the door at an incline of 10 degrees relative to the ground.
9. The deflector apparatus of claim 1 wherein the basket defines a basket opening that is configured to accept part of a spindle assembly that is disposed in the coolant collection area.
10. The deflector apparatus of claim 1 wherein the basket comprises a parallelepiped shape.
11. The deflector apparatus of claim 10 wherein the basket further comprises: a) a substantially planar first wall; b) a substantially planar first side wall attached to the lower wall; c) a substantially planar second side wall that is substantially parallel to the first side wall and that is attached to the lower wall at a spaced distance from the first side wall; and d) a substantially planar upper wall that is substantially parallel to the lower wall and that is attached to the first and second side walls at a spaced distance from the lower wall.
12. The deflector apparatus of claim 11 wherein the lower wall of the basket is inclined 10 degrees relative to the ground.
13. The deflector apparatus of claim 1 wherein the flange extends away from the inner surface of the door at a decline relative to the ground.
14. The deflector apparatus of claim 13 wherein the flange extends away from the inner surface of the door at a decline of less than 45 degrees relative to the ground.
15. The deflector apparatus of claim 14 wherein the flange has a first length, and the seal has a first length substantially equal to the first length of the flange.
16. A deflector apparatus for catching debris and deflecting coolant spray in a coolant collection area of a machine tool, the apparatus comprising: a) a substantially vertical door sized to enclose the coolant collection area of the machine tool, the door comprising an outer surface, an inner surface, and a lower edge; b) a basket comprising: i) a substantially planar lower wall attached to the inner surface of the door at an incline relative to the ground, the lower wall defining a plurality of openings configured to facilitate fluid communication between the basket and the coolant collection area; ii) a substantially planar first side wall attached to the lower wall and attached substantially perpendicularly to the inner surface of the door; and iii) a substantially planar second side wall attached to the lower wall at a spaced distance from the first side wall and attached substantially perpendicularly to the inner surface of the door; c) a flange having an outer surface connected to the outer surface of the door, wherein the flange extends from the lower edge of the vertical door below the basket; and d) a seal fixedly attached to the outer surface of the flange.
17. The deflector apparatus of claim 16 wherein the basket further comprises a substantially planar upper wall attached to the inner surface of the door at an incline relative to the ground and attached to the first and second side walls at a spaced distance from the lower wall.
18. The deflector apparatus of claim 17 wherein the lower wall of the basket attaches to the inner wall of the door at an incline of 10 degrees relative to the ground.
19. The deflector apparatus of claim 18 wherein the upper wall of the basket attaches to the inner wall of the door at an incline of 10 degrees relative to the ground.
20. The deflector apparatus of claim 19 wherein the basket first side wall, the basket second side wall, the basket upper wall, the basket lower wall, and a part of the inner surface of the door together define a basket cavity that is configured to accept part of a spindle assembly that is disposed in the coolant collection area.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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(31) For a better understanding of the invention reference is made to the following detailed description of the preferred embodiments of the invention which should be taken in conjunction with the above-described drawings.
DETAILED DESCRIPTION OF THE INVENTION
(32) The present invention, as shown in
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(36) The components of deflector apparatus 100 are partly or wholly made from sheet metal. The sheet metal preferably has a thickness of about 1/16 inches or 0.06 inches.
(37) In the preferred embodiment of basket 120 and as shown in the figures, upper wall 122, lower wall 124, and side walls 126 are planar and attach to form four sides of a parallelepiped that is bound on one end by a section 110e of door 110 while open at the end opposite of door 110, along a surface that may be parallel to door 110. While shown herein as a parallelepiped basket with upper. Lower, and side walls 122, 124, and 126 that create a square cross section, fewer or additional walls can be substituted and otherwise configured to have other cross sections without changing the scope of the invention. For example, a singular wall can be formed into a shape having a bowl, circular, or oval cross section. Likewise, additional walls can be added to create a shape having a hexagonal or multi-side cross section, or two or three walls can be attached to create a shape having triangular or irregular cross section.
(38) In the preferred embodiment, basket 120 and door 110 are attached such that basket 120 extends at an incline or angle upwards from an inner surface 110b of door 110.
(39) In the preferred embodiment, basket 120 further includes a strainer or grate 124a that preferably fits into or is formed within lower wall 124. More preferably, grate 124a covers a large section or the entirety of lower wall 124 and is a series or plurality of openings that extend from the cavity 120a formed by basket 120 to the outer surface 120b of basket 120. The openings should be large enough to allow coolant to pass therethrough but small enough to prevent debris from passing therethrough. Accordingly, any fluid exiting the spindle assembly can drain through the grate 124a of basket 120 to get to the coolant collection area drain 28 while debris 50 is trapped inside basket 120. In the preferred embodiment, the plurality of openings 124b that form grate 124a are centered on lower wall 124 with a 0.5 inch-0.6 inch margin surrounding them on each side of lower wall 124. There are preferably 625 openings 124b, each of which is preferably circular with a diameter preferably between 0.070 inches and 0.090 inches, and the openings 124b are preferably spaced at regular intervals of about 0.28 inches-0.3 inches from each other. More preferably, grate openings 124b have a diameter of 0.080 inches. Although circular openings are preferred, openings 124b can have other shapes or be otherwise configured without changing the scope of the invention as long as they allow coolant to flow through while discouraging debris from passing through or becoming lodged therein.
(40) With the preferred embodiment of basket 120, side walls 126 are substantially planar and have an open edge 126n, a door edge 126m, an upper edge 126j, and a lower edge 126k as shown in
(41) In the preferred embodiment, door 110 is rectangular in shape with upper edge 110c and lower edge 110d that are about 12.75 inches in length and side edges (not labelled) that approximately 15 inches in length. Along upper edge 110c of door 110 is door handle 114 that extends away from the outer surface 110a of door 110. When installed on CNC machine 10, door handle 114 also extends away from CNC machine 10. Preferably, door handle 114 extends along the length of upper edge 110c and is integrally formed with door 110. More preferably, door handle 114 extends between about 1.4 inches and 1.5 inches at about a 110-degree angle relative to door 110 and has rounded outer corners. Alternatively, door handle 114 can extend at a 90-degree angle or have multiple sections extending at varying angles for comfort, convenience, efficiency, or necessity as will be understood by those skilled in the art.
(42) Along lower edge 110d of door 110 is flange 112 that extends below basket 120 and away from the inner surface 110c of door 110 in the same direction that basket 120 extends relative to door 110. Flange 112 extends in a direction opposite from the door handle 114 and into coolant collection area 20 when deflector apparatus 100 is installed on CNC machine 10. Preferably flange 112 extends along a portion of lower edge 110d of door 110, is centered along lower edge 110d of door 110, and is integrally formed with door 110. Also preferably, flange 112 has a length L as shown in
(43) Preferably, securely fastened on outer surface 112a of flange 112 is a seal 116 that extends along the entire or the majority of the length of flange 112. Optionally, seal 116 is a plurality of seals positioned along the outer surface 112a of flange 112. Preferably seal 116 is secured to flange 112 with adhesive, but other methods of fastening a seal to a part can be used as will be understood by those skilled in the art. Seal 116 preferably is a silicone seal although any type of seal useful for preventing the flow of liquids and debris can be used as will be known by those skilled in the art. Seal 116 is shown in detail in
(44) Preferably, a lock extension 130 securely fastens to the inner surface 110b of door 110 at a location that permits cooperation with lock opening 26 on housing 18 of CNC machine 10. A preferred embodiment of lock extension 130 is shown in detail in
(45) When installing deflector apparatus 100, lock extension is inserted into lock opening 26 and then lowered such that when flange 112 and seal 116 rests on opening 24 to coolant collection area 20, the edge of lock opening 26 fits into slot 135 and the catch section 136 of lock extension 130 prevents sits inside CNC machine housing 18 and causes door 110 to rest up against housing 18. Accordingly, catch section 136 of lock extension 130 must be spaced at a distance substantial enough to create a slot 135 that can accommodate the thickness of CNC machine housing 18. While a lock extension 130 as shown is preferred, it can vary in size and shape as will be understood by those skilled in the art. Additionally, other locks can be substituted if desired. For example, a twist or turn lock can be installed on door 110 that twists into place once the door 110 is positioned as desired relative to CNC machine housing 18, a keyed lock assembly can be installed between housing 18 and door 110 where additional security is desired, or other types of cooperating latches, catches, and/or bars can be used.
(46) Because the weight of basket 120 can put stress on door 110 when attached, optional reinforcement features can be included on door 110. Preferably, door 110 includes an optional reinforcing plate 140 installed on its outer surface 110a. As shown in
(47) For the preferred embodiment of basket 120, the open edges 122n, 124n, and 126n of upper wall 122, lower wall 124, and side walls 126 respectively are about 8 inches in length. Likewise, the door edges 122m, 124m, and 126m of upper wall 122, lower wall 124, and side walls 126 respectively are about 8 inches in length. Upper edge 126j and lower edge 126k of side walls 126 are about 8.25 inches in length. Likewise, side edges 122j and 124k of upper wall 122 and lower wall 124 respectively are about 8.25 inches in length. While these dimensions are preferred, the basket can be sized larger or smaller depending on the machine on which it is installed, as will be known to those skilled in the art. The length of side edges 122j and 124k of upper wall 122 and lower wall 124 and of the upper edge 126j and lower edge 126k of side walls 126 will depend partly on the angle A shown in
(48) To use deflector apparatus 100, a machine operator places it over the opening 24 to coolant collection area 20 such that lower flange 112 and seal 116 rest on part of opening 24 and lock extension 130 fits within lock opening 26 of CNC machine housing 18. Once installed, the machine operator can machine a workpiece according to the operational and safety instructions of the CNC machine 10. When finished or when concerned that significant debris 50 may have accumulated in deflector apparatus 100, the machine operator preferably turns off CNC machine 10 and carefully lifts the deflector apparatus up and out of its position on and in coolant collector 20. Once removed, basket 120 of deflector apparatus 100 can be emptied into a waste or recycling receptacle. Optionally, the machine operator can also flush grate 124a with air or water to remove any debris that might have accumulated in or around grate 124. After emptying basket 120, the machine operator can reinstall deflector apparatus 100 on CNC machine 10. Using deflector apparatus 100 as described allows a machine operator to easily and efficiently remove unwanted debris from the coolant collection area 20.
(49) While in the foregoing, embodiments of the present invention have been set forth in considerable detail for the purposes of making a complete disclosure of the invention, it may be apparent to those of skill in the art that many changes may be made in such detail without departing from the spirit and principles of the invention.