LIGHTING UNIT AND LUMINAIRE
20220316664 · 2022-10-06
Inventors
Cpc classification
F21V5/007
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21K9/69
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V14/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21Y2115/10
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V33/0068
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21Y2105/18
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21W2131/205
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21Y2107/50
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
International classification
F21K9/69
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
F21V14/06
MECHANICAL ENGINEERING; LIGHTING; HEATING; WEAPONS; BLASTING
Abstract
A lighting unit (100) for a medical luminaire (150) has a number of groups of LEDs (110, 110′, 110″) that are connected to a common planar printed circuit board (115). Each LED (112, 112′) of at least one of the groups (110, 110′) is associated with a respective optic (122, 122′) by which a respective LED-optic pair (120, 120′) is formed. The respective optics, based on the structure (328), specify a tilt angle (125) of a central light beam axis (124, 124′) of an emitted light beam of the LED optics pair in a tilt direction (627) of the respective LED optics pair. The tilt direction is defined such that the respective light beam axes of the emitted light beams of the LED optics pairs from the at least one group of LEDs are at least partially skewed in pairs with respect to one another.
Claims
1. A lighting unit for a medical light, the lighting unit comprising: a plurality of groups of LEDs; a common planar circuit board, the plurality of groups of LEDs being connected to the common planar circuit board; and associated optics, each LED of at least one group of said plurality of groups of LEDs being associated with respective associated optics to form a respective LED optic pair, wherein the respective associated optics comprises structure configured to predetermine a tilt angle of a central light beam axis of an emitted light beam of the respective LED optics pair into a tilt direction of the respective LED optics pair, and wherein the tilt direction of the respective associated optics is defined such that the respective light beam axes of emitted light beams of the LED optics pairs from the at least one group of LEDs are at least partially skewed relative to each other in pairs.
2. A lighting unit according to claim 1, wherein the central light beam axis of the LED optical pairs, which are skewed with respect to each other in pairs, each have different tilt directions in pairs to provide pair tilt directions.
3. A lighting unit according to claim 1, wherein the associated optics of each LED of the at least one group of LEDs comprise identically configured optics.
4. A lighting unit according to claim 1, wherein at least one LED from the at least one group of said plurality of groups of LEDs is associated with at least one further LED to form an LED cluster with the at least one further LED, wherein the LED cluster generates a common light beam with the respective central light beam axis.
5. A lighting unit according to claim 1, wherein the tilt direction of the respective associated optics is fixable to comprise an orientation about an orientation angle within a mounting plane of the respective LED in a direction of which the tilt angle of the pair of LED optics is oriented.
6. A lighting unit according to claim 1, further comprising a fastening mechanism associated with the optics, wherein the tilt direction is fixed via the fastening mechanism, and wherein the fastening mechanism permits secure fixing of the tilt direction via a discretely adjustable mounting of the optics via corresponding contact pins.
7. A lighting unit according to claim 1, further comprising a fastening mechanism associated with the optics, wherein the tilt direction is fixed via the fastening mechanism, and wherein the fastening mechanism comprises a rotatable mounting of the optics relative to the common printed circuit board.
8. A lighting unit according to claim 1, further comprising tilt direction adjustment means configured to adjust the tilt direction or an amount of the tilting angle or both adjust the tilt direction and an amount of the tilting angle of at least of the associated optics.
9. A luminaire comprising: a lighting unit, the lighting unit comprising: a plurality of groups of LEDs; a common planar circuit board, the plurality of groups of LEDs being connected to the common planar circuit board; and associated optics, each LED of at least one group of said plurality of groups of LEDs being associated with respective associated optics to form a respective LED optic pair, wherein the respective associated optics comprises structure configured to predetermine a tilt angle of a central light beam axis of an emitted light beam of the respective LED optics pair into a tilt direction of the respective LED optics pair, wherein the tilt direction of the respective associated optics is defined such that the respective light beam axes of emitted light beams of the LED optics pairs from the at least one group of LEDs are at least partially skewed relative to each other in pairs, and wherein the luminaire has a central luminaire axis, and wherein a light field of the luminaire is generated in a plane perpendicular to the luminaire axis at a light field distance from the luminaire by light comprising light from of the lighting unit.
10. A luminaire according to claim 9, wherein a plurality of central light beam axes of the LED optics pairs are formed at an angle to the luminaire axis.
11. A luminaire according to claim 9, further comprising a further lighting unit to provide a plurality of identical lighting units.
12. A luminaire according to claim 9, further comprising a further lighting unit to provide a plurality of lighting units arranged rotationally symmetrically with respect to the luminaire axis.
13. A luminaire according to claim 9, further comprising a further lighting unit to provide a plurality of lighting units, wherein the LED optical pairs of said further lighting unit are arranged on a planar circuit board different from said planar circuit board of said lighting unit.
14. A luminaire according to claim 13, wherein at least two different circuit boards of the lighting units of the luminaire are tilted with respect to each other by a board tilt angle.
15. A luminaire according to claim 9, further comprising at least two different optics that differ at least in the tilt angles defined by the respective optics.
16. A luminaire according to claim 9, wherein LED optical pairs equidistant from the luminaire axis have a respective light beam axis forming angles of substantially equal magnitude with a perpendicular line from a position of the respective LED to the luminaire axis.
17. A luminaire according to claim 9, further comprising a control unit configured to drive at least one subset of LEDs from the at least one group of LEDs separately from other LEDs from the corresponding group of LEDs outside said at least one subset.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0045] In the drawings:
[0046]
[0047]
[0048]
[0049]
[0050]
[0051]
[0052]
[0053]
[0054]
[0055]
DESCRIPTION OF PREFERRED EMBODIMENTS
[0056] Referring to the drawings,
[0057] The lighting units 100 comprise a number of groups of LEDs 110, 110′, 110″, namely three groups of LEDs in the present case. The LEDs of the group 110, 110′ have in the present case approximately the same distance from a central luminaire axis 160 of the luminaire 150, which intersects the display plane perpendicularly. The remaining LEDs form the third group 110″. Each of the groups of LEDs 110, 110′, 110″ is connected to and arranged entirely on a common planar circuit board 115 of the lighting units 100. In an alternative embodiment, the optical outputs of LEDs are at least partially arranged on a mounting plate that is at least connected to the printed circuit board 115, as shown for example in
[0058] Each LED 112, 112′ from at least one group 110, 110′ from said number of groups is associated with a respective surrounding (adjacent interposed) optic 122, 122′ by which a respective LED optic pair 120, 120′ is formed. In the illustrated embodiment, each group of LEDs 112, 112′, 112″ from the number of groups of LEDs 110, 110′, 110″ has a respective surrounding optic 122, 122′, 122″. However, only the groups 110, 110′ according to the invention have LED optics pairs 120, 120′ in which the respective optics 122, 122′ have a tilt angle in one tilt direction due to their structure. This structure of the optics is described in the context of the following embodiment example.
[0059] Also shown in dashed lines in
[0060] In the illustrated embodiment, the luminaire 150 is round, in particular circular, when viewed from below, i.e. from the illuminated area. In an embodiment not shown, the luminaire is elliptical or angular, in particular in the form of a regular n-gon. Particularly preferably, the luminaire is point-symmetrical with respect to the luminaire axis when viewed from below, for example flower-shaped, star-shaped or satellite-shaped.
[0061] The receptacles allow the luminaire 150 to comprise a plurality of identically configured lighting units. This plurality of lighting units can be arranged rotationally symmetrically with respect to the luminaire axis 160 in accordance with the receptacles 155.
[0062] According to the lighting units 100, each lighting unit would provide a separate dedicated printed circuit board 115 for electrically connecting the LEDs to the luminaire's electronics, which are not shown. Alternatively or additionally, the electronics or portions of the electronics for operating the LEDs may already be included on the corresponding planar circuit board. For example, LED drivers may be included on the printed circuit board. Preferably, only the electronics for a power supply and a control unit of the luminaire are outside the lighting unit.
[0063] By means of such a modular structure, different lighting units can be combined with each other. In addition, the modular structure can provide differently shaped luminaires according to the invention, such as luminaires with a different number and/or orientation of the lighting unit according to the invention.
[0064]
[0065] The respective surrounding optics 122, 122′, 122″ define a central light beam axis 124, 124′, 124″ of an emitted light beam of the corresponding LED optics pair 120, 120′, 120″ due to their shape. A light beam is formed by rays that extend essentially along the light beam axis and form a divergence angle with the light beam axis in the outer region of the light beam, which depends on the geometry of the optics used and on manufacturing tolerances. Here, the light beam axes 124″ of the third group of LEDs 112″ do not have a tilt angle, but are aligned along the surface normal on the mounting plane, which in the present case is aligned along the printed circuit board 115. The two central light beam axes 124, 124′ of the LED optic pairs 120, 120′ according to the invention have a tilt angle 125 against the surface normal of the mounting plane, which is the same for both LED optic pairs 120, 120′, but is oriented in different tilt directions. Thus, the light beam axis 124 of the LED optic pair 120 of the first group of LEDs 110 is oriented toward the center of the luminaire 150. In contrast, the light beam axes 124′ of the pair of LED optics 120′ of the second group of LEDs 110′ is oriented toward an edge region of the luminaire 150. Other orientations not shown between these two opposite tilt directions are possible according to the invention, as shown for example in
[0066] In the embodiment shown, the respective surrounding optics 122, 122′, 122″ each have a lens-shaped central region which, together with the rest of the optics, forms a so-called TIR optic (Total Internal Reflection optic) which aligns the undirected emitted light of the respective LED into light beams along the corresponding light beam axes 124, 124′, 124″. Such a TIR optic comprises a central refractive region, formed for example by a lens, and a reflective edge region. Alternative embodiments are shown in
[0067] In addition to the tilt angle of the corresponding light beam axes 124, 124′, there is an angle of inclination 116 with respect to a plane perpendicular to the luminaire axis 160 by which the printed circuit board is tilted. In the illustrated embodiment example, this angle of inclination 116 is between 4° and 20°, in particular between 8° and 14°, preferably approximately 11°. The different tilt directions of the two optics 122, 122′ therefore result in two different tilting angles of the corresponding light beam axes with respect to the luminaire, which have an identical angular distance from the angle of inclination 116. Thus, according to the invention, by using the same optics but different tilt directions of the corresponding predetermined tilt angle, different tilt angles can be provided for the light field of the luminaire. By providing an additional angle of inclination 116 by which the printed circuit board is tilted, an angle band can be set accordingly by adjusting the tilt directions, which can vary between the angle of inclination minus the tilt angle of the corresponding optics and the angle of inclination plus the tilt angle of the corresponding optics. Thus, according to the invention, with only one optical component to be manufactured, namely an optic with a predetermined tilt angle, a multitude of possible tilt angles of the corresponding light beam axes with respect to the luminaire is made possible.
[0068] In addition to the tilting angle of the corresponding light bundle axes 124, 124′, there is an angle of inclination 116 relative to a plane perpendicular to the luminaire axis 160, about which the printed circuit board is tilted. In the exemplary embodiment shown, this angle of inclination 116 is between 4° and 20°, in particular between 8° and 14°, preferably approximately 11°. The different tilt directions of the two optics 122, 122′ therefore result in two different tilting angles of the corresponding light beam axes with respect to the lamp, which are at an identical angular distance from the angle of inclination 116. Thus, according to the invention, different tilt angles can be provided for the light field of the lamp by using the same optics but different tilt directions of the corresponding predetermined tilt angle. By providing an additional angle of inclination 116 by which the printed circuit board is tilted, an angle band can be adjusted by adjusting the directions of tilt, which can vary between the angle of inclination minus the tilt angle of the corresponding optics and the angle of inclination plus the tilt angle of the corresponding optics. Thus, according to the invention, with only one optical component to be produced, namely an optic with a predetermined tilt angle, a multiplicity of possible tilt angles of the corresponding light beam axes with respect to the lamp is made possible.
[0069] In other embodiments, at least two different optics are provided for the luminaire according to the invention, which differ at least in their tilt angle.
[0070] Various exemplary embodiments for mounting the corresponding optics to form the pair of LED optics according to the invention are shown in the following embodiments.
[0071]
[0072]
[0073]
[0074] The mirror 423 is attached to the mounting plate 417 via an attachment mechanism 440. In the present case, the mounting mechanism 440 comprises an annular part 442 with a groove 444 in which the corresponding optics can engage, so that a mounting is effected via an engagement of the optics 422 in the annular part 442. Alternatively, a commercially available LED optics socket may also result in attachment of the optics within the lighting unit according to the invention. Preferably, in the illustrated embodiment, the mounting mechanism 440 allows the optics to be rotatably mounted so that different tilt directions for the LED optics pair 420 can be continuously established.
[0075] In addition,
[0076] In this case, the LEDs 412 form an LED cluster that generates a common light beam with a light beam axis via the associated optics 422. Alternatively, the light of the LED cluster can be mixed in a single light guide. As is known, a light guide rod or the like can be used for this purpose.
[0077]
[0078]
[0079] The lighting unit 600 differs from the lighting unit 100 of
[0080] A handle 665 of the light 650 is also arranged in the area of the light axis 160, which is configured to adjust the position of the light 650 during use, for example in the operating room.
[0081] The control unit 690 is configured to control at least one subset 611 of LEDs from the at least one group of LEDs 610, 610′ from the at least one lighting unit 600 separately from other LEDs from the corresponding group of LEDs 610, 610′ outside of that subset 611.
[0082] Alternatively or additionally, the groups of LEDs 610, 610′ can also be controlled differently, whereby, for example, a light output, an intensity, a color, a color temperature or an on/off state of the correspondingly controlled subgroup 611 of LEDs can be changed via the control.
[0083] By such a group-wise control and/or by a control of subgroups of LEDs from a group of LEDs according to the invention, a particularly advantageous illumination of the light field by the luminaire according to the invention with the lighting unit according to the invention can be ensured, such as, for example, a preferred light field diameter, a preferred light field shape, a preferred color temperature of the light field, a preferred shading, a preferred radial intensity profile of the light and the like. Here, in particular, annular regions of homogeneous light intensity can be provided by the groups of LEDs 610, 610′ according to the invention.
[0084] Preferably, the tilt angles of the illustrated groups of LEDs are essentially the same. Alternatively, in addition to the selection of respective tilt directions, the groups of LEDs 610 and 610′ differ in the tilt angle, which is not shown. In the present case, the optics 622 of the group 610 differ from the optics 622′ of the other group 610′ in the respective tilt angle.
[0085] The lighting units 600, 600′ of the luminaire 650 are identically formed. In this regard, the circuit boards 615, 615′ of the lighting units 600, 600′ form separate circuit boards 615, 615′ that are tilted relative to one another by a board tilt angle that is not shown in the illustrated embodiment.
[0086]
[0087] In the illustrated embodiment, the orientation of the tilt angles of the respective LED optics pairs 720, which is identical to luminaire axis 160, results in a saddle region 777 that is particularly narrow compared to the extent of the present luminaire.
[0088] The luminaire according to the invention can advantageously provide a large radiation intensity for the light field in a distance range around the light field distance 779. A point-like alignment of the light beam axes to a point would cause the intensity to drop sharply around this point. This effect can be avoided by the ring-shaped illumination shown. In this case, different groups of LED optics pairs can provide different annular areas of illumination, thereby advantageously providing a large area with a large intensity in the area of the light field compared to the light field edges. The light field distance 779 is advantageously between 80 cm and 1.30 m, in particular between 90 cm and 1.10 m, particularly preferably about 1 m. The light field 775 is preferably located at the saddle area 777 or in a neighborhood of the saddle area 777.
[0089] The orientation of the tilt directions 727 is similar to the orientation of the tilt directions 627 of the group of LEDs 610 of
[0090] In addition to the exemplary group of LEDs shown, other groups of LEDs may correspondingly result in other annularly illuminated areas in the vicinity of the light field 775. Here, a control unit preferably allows the respective group of LEDs and/or a respective subgroup of the group of LEDs to be controlled so that properties of the current illumination by the luminaire can be controlled, for example temporarily controlled.
[0091]
[0092] The LEDs 812, 812′ are arranged on a printed circuit board 815 according to the invention. The optics of the two LED optics pairs shown are identical in construction and therefore have the same tilt angle 825. However, the two optics differ in their orientation and thus in their tilt directions 827, 827′.
[0093] Both LED optics pairs each emit a light beam with a light beam axis 824, 824′, which are skewed to each other and have angles in space have angles in space relative to the printed circuit board normal. These angles lying in space can be described in spherical coordinates. This is to explain the terms tilt direction and tilt angle in the sense of the present invention. For the description in spherical coordinates, the plane formed by the printed circuit board 815 is displaced parallel to the respective center of the light emission plane of the optics, which represents the equatorial plane, and the corresponding surface normal through the center of the LED 812, 812′ represents the polar axis for this purpose. The solid angles of the light beam axes 824, 824′ can then be described by an azimuth angle 884, 884′ (longitude) and a polar angle 888 (latitude). If both use the same optics, they therefore also have the same polar angle 888, i.e. in the sense of the invention the same tilt angle 825. Tilt angle 825 and polar angle 888 are therefore identical in the sense of the invention. This tilt angle 825 is a property of the optics. An additional degree of freedom results from a rotation of the optics about the polar axis, i.e. about the printed circuit board normal by the azimuth angle 884, 884′, which preferably has to be carried out during the mounting of the corresponding optics on the printed circuit board. If both optics have the same azimuth angle 884, 884′, then the light beam axes 824, 824′ run parallel. If the angle is different by 180°, then they intersect at a point in space and both light beam axes 824, 824′ are not skewed to each other. If the azimuth angles 884, 884′ are not different by 0° or 180°, then the light beam axes 824, 824′ are skewed with respect to each other. The azimuth angle 884, 884′ describes the tilt direction 827, 827′ in the sense of the invention. An embodiment of the present invention includes a lighting unit with at least one group of identical optics and therefore also with the same tilt angle 824, but at the same time with pairwise different tilt directions 827, 827′.
[0094]
[0095] The lighting unit 900 is present in multiple identical configurations in the luminaire 950. The structure of the LED optics pairs 920, which each have different tilt directions 927 within the respective lighting unit, is not shown in detail for clarity. In addition to the LED optics pairs 920 with tilt direction 927, each lighting unit 700, has an LED optics pair without tilt angle 921 and thus also without tilt direction.
[0096] The lighting units 900 are arranged rotationally symmetrically to the luminaire axis 160.
[0097] From the cross-sectional view in
[0098] In addition to the rotationally symmetrically arranged lighting units 900, the luminaire 950 has a central lighting unit 900′ that is at least partially annularly formed around the luminaire axis 160. The tilt angle 925′ of the LED optical pairs 920′ of the central lighting unit 900′ differs from the tilt angle 925 of the LED optical pairs 920 of the rotationally symmetrically arranged lighting units 900, as shown in
[0099] Finally,
[0100] Also shown here are the light beams of the various LED optics pairs and their different tilt angles and tilt directions. Even though it is not clear from
[0101] The structure of each optic may differ between different LED optic pairs.
[0102] While specific embodiments of the invention have been shown and described in detail to illustrate the application of the principles of the invention, it will be understood that the invention may be embodied otherwise without departing from such principles.
LIST OF REFERENCE SIGNS
[0103] 100,600, 600′, 900, 900′ Lighting unit [0104] 110, 110′, 110″, 610, 610′ Group of LEDs [0105] 112, 112′, 112″, 412, 812 LED [0106] 812′ [0107] 115, 415, 615, 615′, 815, Printed circuit board [0108] 915, 915′ [0109] 116 Angle of inclination [0110] 120, 120′, 320, 420, 520, LED optics pair [0111] 620, 620′, 720, 920, 920′ [0112] 122, 122′, 122″, 322, 422, Optics [0113] 522, 622, 622′ [0114] 124, 124′, 124″, 724, 824 Light beam axis [0115] 824′, 924 [0116] 125, 825, 925, 925′ Tilt angle [0117] 150, 650, 950 Luminaire [0118] 155 Mounting for lighting unit [0119] 160 Luminaire axis [0120] 328, 428, 528 Optics structure [0121] 340, 440, 540 Attachment mechanism [0122] 342 Contact pin [0123] 344 Slot [0124] 417 Mounting plate [0125] 419 Glass fibers [0126] 423 Mirrored wall [0127] 442 Annular part [0128] 444 Groove [0129] 470 Optical output [0130] 580 Adjustment unit [0131] 627, 727, 827, 827′ 927 Tilt direction [0132] 611 Subgroup of LEDs [0133] 665 Handle [0134] 690 Control unit [0135] 775 Light field [0136] 777 Saddle area [0137] 779 Light field distance [0138] 884, 884′ Polar angle [0139] 888 Azimuth angle [0140] 921 LED optics pair without tilt angle [0141] 975 Plate tilt angle [0142] 980 Cutting line [0143] 990 Basic body of the lamp