Medical Device Having a Single Output and a Dual Output
20230149036 · 2023-05-18
Inventors
Cpc classification
A61B2017/2927
HUMAN NECESSITIES
International classification
Abstract
A medical device having a mechanism adapted to convert a single translational input into multiple rotational outputs. An embodiment includes a hinge pin assembly in operable communication with a single input actuator. The hinge pin assembly includes a housing configured to translate in response to actuation of the input actuator. The housing translates about the length of a hinge pin. The housing has a plurality of concentrically aligned annular rings. An upper pinion and a lower pinion are in operable communication with the housing such that linear translation of the housing cause the pinions to rotate. Each pinion is in operable communication with linear gear racks, axles, or other force transferring components. The force transferring components are in operable communication with a pivotable distal end of the medical device. As a result, the linear input causes each distal end of the medical device to pivot with respect to its respective shank.
Claims
1. A medical instrument, comprising: a first shank and a second shank, each extending between a proximal end of the medical instrument and a distal end of the instrument, wherein the first shank and second shank are pivotably connected to each other about a hinge pin; the hinge pin including a first end, a second end, and a central longitudinal axis extending therebetween; a hinge pin housing, the hinge pin housing including: a bore hole through which the hinge pin housing at least partially ensleeves the hinge pin; an outer surface with one or more rings extending laterally therefrom, wherein each ring at least partially encircles the hinge pin housing; an input actuator in operable communication with the hinge pin housing, such that actuation of the input actuator causes the hinge pin housing to move; an upper output gear, the upper output gear: in operable communication with the one or more rings on the hinge pin housing, such that movement of the hinge pin housing causes the upper output gear to rotate; configured to rotate about the central longitudinal axis of the hinge pin; a lower output gear, the lower output gear: in operable communication with the one or more rings on the hinge pin housing, such that movement of the hinge pin housing causes the lower output gear to rotate; and configured to rotate about the central longitudinal axis of the hinge pin; an upper output member, the upper output member: in operable communication with the upper output gear; in operable communication with a first pivoting jaw located at a distal end of the first shank; whereby rotation of the upper output gear causes the first pivoting jaw to pivot; a lower output member, the lower output member: in operable communication with the lower output gear; in operable communication with a second pivoting jaw located at a distal end of the second shank; and whereby rotation of the lower output gear causes the second pivoting jaw to pivot.
2. The medical instrument of claim 1, wherein the hinge pin housing is configured to move in a direction generally parallel to the central longitudinal axis of the hinge pin when the input actuator is actuated.
3. The medical instrument of claim 1, further comprising: an input member extending between the input actuator and the hinge pin housing; the input member having a tapered wedge shape with an upper tapered surface in contact with the one or more rings on the hinge pin housing; whereby linear translation of the input member causes the hinge pin housing to linearly translate about the length of the hinge pin.
4. The medical instrument of claim 1, further comprising a biasing component applying a force on the hinge pin housing to force the hinge pin housing towards the upper tapered surface of the input member.
5. The medical instrument of claim 1, further comprising: an input member extending between the input actuator and the hinge pin housing; the input member having a plurality of teeth configured to engage a hinge pin pinion gear connected to the hinge pin; whereby linear translation of the input member causes the hinge pin to rotate about the central longitudinal axis of the hinge pin.
6. The medical instrument of claim 5, further comprising: the hinge pin housing threadedly engaging the hinge pin; a key configured to prevent rotation of the hinge pin housing when the hinge pin rotates; whereby rotation of the hinge pin causes linear translation of the hinge pin housing.
7. The medical instrument of claim 1, wherein the one or more rings on the hinge pin housing are discontinuous from each other.
8. The medical instrument of claim 1, wherein: the upper output gear is an upper pinion gear that is perpendicularly oriented with respect to the central longitudinal axis of the hinge pin and is adapted to engage the one or more rings on the hinge pin housing; and the lower output gear is a lower pinion gear that is perpendicularly oriented with respect to the central longitudinal axis of the hinge pin and is adapted to engage the one or more rings on the hinge pin housing.
9. The medical instrument of claim 8, further including: the upper pinion gear including a bevel gear configured to engage a proximal bevel gear on the upper output member, which is in the form of a first axle; the lower pinion gear including a bevel gear configured to engage a proximal bevel gear on the lower output member, which is in the form of a second axle; whereby actuation of the input actuator causes rotation of the upper and lower pinion gears, which in turn causes rotation of the first and second axles.
10. The medical instrument of claim 9, further including: a distal bevel gear on the first axle configured to operably engage a first jaw pivoting gear that controls rotation of the first pivoting jaw; and a distal bevel gear on the second axle configured to operably engage a second jaw pivoting gear that controls rotation of the second pivoting jaw.
11. The medical instrument of claim 8, further including: the upper output member in the form of a linear rack having a plurality of teeth configured to operable engage the upper output gear; the lower output member in the form of a linear rack having a plurality of teeth configured to operable engage the lower output gear; whereby actuation of the input actuator causes rotation of the upper and lower pinion gears, which in turn causes linear translation of the upper and lower output members.
12. The medical instrument of claim 1, wherein the hinge pin, hinge pin housing, upper output gear, lower output gear, upper output member, and lower output member reside at least partially within the first shank, the second shank, or both the first and second shanks.
13. The medical instrument of claim 1, wherein the input actuator is configured to translate along the length of one of the shanks.
14. The medical instrument of claim 1, wherein the medical instrument is a pair of forceps.
15. The medical instrument of claim 1, wherein the first pivoting jaw pivots about an axis that is axially unaligned with an extent of the first shank and the second pivoting jaw pivots about an axis that is axially unaligned with an extent of the second shank.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
[0037] For a fuller understanding of the invention, reference should be made to the following detailed description, taken in connection with the accompanying drawings, in which:
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DETAILED DESCRIPTION OF THE INVENTION
[0067] In the following detailed description of the preferred embodiments, reference is made to the accompanying drawings, which form a part thereof, and within which are shown by way of illustration specific embodiments by which the invention may be practiced. It is to be understood that other embodiments may be utilized, and structural changes may be made without departing from the scope of the invention.
[0068] As used in this specification and the appended claims, the singular forms “a,” “an,” and “the” include plural referents unless the content clearly dictates otherwise. As used in this specification and the appended claims, the term “or” is generally employed in its sense including “and/or” unless the context clearly dictates otherwise.
[0069] As used herein, “substantially perpendicular” will mean that two objects or axes are exactly or almost perpendicular, i.e., at least within five degrees or ten degrees of perpendicular, or more preferably within less than one degree of perpendicular. Similarly, the term “substantially parallel” will mean that two objects or axes are exactly or almost parallel, i.e., are at least within five or ten degrees of parallel and are preferably within less than one degree of parallel.
[0070] The present invention includes a device having a single input mechanism configured to produce a dual output. In some embodiments, the present invention includes a medical device, such as a pair of forceps. However, the device may be used outside of the medical field.
[0071] The present invention includes a hinge pin assembly. Some embodiments of the hinge pin assembly include a unique hinge pin housing that ensleeves a novel hinge pin. In some embodiments, the hinge pin assembly is designed to convert rotation of the hinge pin into linear translation of the housing along the length of the hinge pin. Some embodiments do not require rotation of the hinge pin and are configured to convert the input into linear translation of the housing along the length of the hinge pin.
[0072] Some embodiments of the present invention include a device containing the novel hinge pin assembly residing between an input actuator and dual rotational outputs. In an embodiment the mechanism is disposed within or in connection with a medical tool such as forceps 10 as exemplified in
[0073] As depicted in
[0074] In an embodiment, hinge pin 14 includes hinge pinion gear 22 attached thereto or integrated therewith. Hinge pinion gear 22 is rotationally fixed with respect to hinge pin 14, such that both hinge pin 14 and hinge pinion gear 22 rotate as one. In an embodiment, hinge pinion gear 22 may simply be interconnected with hinge pin 14 rather than rotationally fixed with respect to hinge pin 14; however, hinge pinion gear 22 is configured to cause rotation of hinge pin 14 when input actuator 24 is actuated. Embodiments may also use alternative types of gears or other types of force transferring components that are in mechanical, magnetic, electromagnetic and/or any other type of operable communication with hinge pin 14 to cause hinge pin 14 to rotate.
[0075] In an embodiment, hinge pinion gear 22 is connected to hinge pin 14 in a location in which hinge pinion gear 22 resides within an outer perimeter of a structural component (e.g., one or more shanks of a pair of forceps) that rotates about hinge pin 14. For example, hinge pinion gear 22 may reside proximate to the first or second ends 14a, 14b of hinge pin 14, but will remain internal with respect to the outer perimeter of the structural component to avoid incidental contact with objects such as a patient's tissue.
[0076] In an embodiment, the first and second ends 14a, 14b of hinge pin 14 are integrated with or attachable to retention caps 26 to secure hinge pin 14 to the structural components that rotate about hinge pin 14. As an example, retention caps 26 may be secured to hinge pin 14 via retention bolt 28 as depicted in
[0077] As best depicted in
[0078] In an embodiment, the length of housing 20 is less than the length of hinge pin 14 or the distance between the oppositely arranged retention caps 26. Because housing 20 has a shorter length than hinge pin 14, housing 20 can linearly translate along the length of hinge pin 14.
[0079] The outer surface of housing 20 includes a plurality of longitudinally spaced annular rings 34. In an embodiment, annular rings 34 are discrete rings. Each annular ring 34 has a center axis that is concentrically aligned with the rotational axis of hinge pin 14. In an embodiment, the plurality of annular rings 34 is titled off axis with respect to the rotational axis of hinge pin 14. Moreover, an embodiment may include the plurality of annular rings 34 being a helical thread.
[0080] In some embodiments, rings 34 are semi-annular and reside at a location in which output pinion gears 40, 42 remain in contact with rings 34. In some embodiments, rings 34 are located on one or more subsections of the length of housing 20, rather than extending the entire or majority of the length of housing 20.
[0081] Referring now to
[0082] In an embodiment, input actuator 24 is a single linear actuator adapted to be manually actuated by a user. Input actuator 24 is attached to or integrated with the force transfer mechanism configured to operably engage hinge pin assembly 12. It should be noted that while the illustrated embodiments depict a manually controlled input actuator 24, input actuator 24 may be controlled by other devices and systems including but not limited to motorized devices, magnetic devices, and/or electromagnetic devices. In addition, while the illustrated input actuator 24 is depicted as a slide button, some embodiments may include alternative methods and devices for actuating input actuator 24.
[0083] In an embodiment, as best depicted best in
[0084] The mechanism further includes an output assembly. The output assembly is in operable communication with the input assembly, such that actuation of input 24 causes one or more output reactions. In an embodiment, the output assembly includes as least one output pinion gear and at least one output member. However, some embodiments include at least two output pinion gears and at least two output members.
[0085] As best depicted in
[0086] Upper output pinion 42 also engages an upper output member in the form of output rack 44. Likewise, lower output pinion 40 engages a lower output member in the form of lower output rack 46. Thus, the translation of housing 20, caused by rotation of hinge pin 14 from the input assembly, causes both upper and lower output pinions 40, 42 to rotate, which in turn causes, upper and lower output racks 44, 46 to linearly translate as illustrated by arrows 58, 60. In other words, a single input causes dual outputs. An embodiment, however, may include the mechanism producing a single output or more than two outputs.
[0087] In an embodiment, output pinions 40, 42 are connected to housing 20 in locations in which output pinions 40, 42 reside within an outer perimeter of one or more structural components (e.g., forceps shanks) that rotate about hinge pin 14. As a result, output pinions 40, 42 are shielded from unintentionally engaging external objects, such as a patient's tissue.
[0088] Referring now to
[0089] As depicted, the exemplary force transfer mechanism is in the form of tapered wedge 62. In an embodiment, tapered wedge 62 has a distal end with a greater height than the proximal end. In some embodiments, the taper is reversed so that the proximal end has a greater height than the distal end.
[0090] As shown in
[0091] In embodiments employing the wedge shaped force transferring mechanism, housing 20 can be used without internal thread receipts. Likewise, hinge pin 14 does not require threads to allow housing 20 to translate about the length of hinge pin 14. Housing 20 can simply translate along the smooth outer surface of hinge pin 14. As a result, this embodiment is easier and cheaper to produce.
[0092] In some embodiments, as depicted in
[0093] Similar to other embodiments, the output assembly is in operable communication with the input assembly, such that actuation of input 24 causes one or more output reactions. As best depicted in
[0094] Upper output pinion 42 also engages upper output rack 44. Likewise, lower output pinion 40 engages lower output rack 46. Thus, the translation of housing 20 caused by wedge 62 results in both upper and lower output pinions 40, 42 rotating, which in turn causes, upper and lower output racks 44, 46 to linearly translate as illustrated by arrows 58, 60. In other words, a single input causes dual outputs. An embodiment, however, may include the mechanism producing a single output or more than two outputs.
[0095] In some embodiments, one or more of the output racks 44, 46 are in mechanical communication with a rotational output mechanism, such as a pinion gear. In some embodiments, the rotational output mechanism can convert a single linear input into one or more rotational outputs.
[0096] In an embodiment as depicted in
[0097] First and second structural members 66, 68 also include hinge receipt 78 that houses hinge pin assembly 12. As a result, first and second structural members 66, 68 are hingedly secured to each other about hinge pin 14 thereby allowing first and second structural members 66, 68 to be rotated with respect to each other about hinge pin 14. Structural members 66, 68 also carry upper and lower output pinions 40, 42 in a pivotable/rotational manner about the circumference of housing 20 while remaining in mechanical communication with annular rings 34. Thus, input actuator 24 will cause upper and lower output pinions 40, 42 to rotate about their respective rotational axes regardless of whether first and second structural members 66, 68 have been rotated with respect to each other.
[0098] It should be noted that
[0099] Referring now to
[0100] The embodiment of the invention depicted in
[0101] Some embodiments of the output assembly, as best depicted in
[0102] These embodiments further include upper output pinion gear 42 in operable communication with upper output bevel gear 92 and lower output pinion gear 40 in operable communication lower output bevel gear 94. In an embodiment, the respective output pinion gears 40, 42 and output bevel gears 92, 94 rotate as one.
[0103] Upper axle 96 is in operable engagement with upper output bevel gear 92 via proximal bevel gear 100. Lower axle 98 is in operable engagement with lower output bevel gear 94 via proximal bevel gear 102. Thus, rotation of output pinion gears 40, 42 cause rotation of output bevel gears 92, 94, which in turn rotate axles 96, 98.
[0104] The distal ends of each axle include a distal bevel gear. Upper axle 96 includes distal bevel gear 104. Lower axle 98 includes distal bevel gear 106. Distal bevel gear 104 of upper axle 96 engages first jaw-pivoting bevel gear 108 and distal bevel gear 106 of lower axle 98 engages second lower jaw-pivoting bevel gear 110 oppositely arranged from the first. In viewing
[0105] In operation, rotation of upper output pinion 40 causes rotation of upper output bevel gear 92. Rotation of upper output bevel gear 92 causes rotation of proximal bevel gear 100 of upper axle 96, which in turn rotates upper axle 96. Rotation of upper axle 96 causes distal bevel gear 104 to rotate. Rotation of distal bevel gear 104 causes rotation of first jaw-pivoting bevel gear 108, which ultimately causes first jaw 90 to pivot about its pivotal axis.
[0106] Likewise, rotation of lower output pinion 40 causes rotation of lower output bevel gear 94. Rotation of lower output bevel gear 94 causes proximal bevel gear 102 of lower axle 98 to rotate, which in turn rotates lower axle 98. Rotation of lower axle 98 causes distal bevel gear 106 to rotate. Rotation of distal bevel gear 106 causes rotation of second jaw-pivoting bevel gear 110, which ultimately causes second jaw 88 to pivot about its axis of rotation.
[0107] As best depicted in
[0108] As depicted, the jaws are permitted to rotate roughly 180 degrees based on the square distal end of the shanks. An embodiment of the shanks, however, includes a tapered distal end allowing the jaws to rotate substantially beyond 180 degrees.
[0109] The advantages set forth above, and those made apparent from the foregoing description, are efficiently attained. Since certain changes may be made in the above construction without departing from the scope of the invention, it is intended that all matters contained in the foregoing description or shown in the accompanying drawings shall be interpreted as illustrative and not in a limiting sense.
[0110] It is also to be understood that the following claims are intended to cover all of the generic and specific features of the invention herein described, and all statements of the scope of the invention that, as a matter of language, might be said to fall therebetween.