AXLE SYSTEM
20260103025 ยท 2026-04-16
Inventors
- Brian D. Hayes (Newark, OH, US)
- Nicholas BOFFERDING (Royal Oak, MI, US)
- Andrew J. BODARY (Clarkston, MI, US)
- Paul GAECKE (Shelby Township, MI, US)
Cpc classification
B60B27/065
PERFORMING OPERATIONS; TRANSPORTING
B60B2900/113
PERFORMING OPERATIONS; TRANSPORTING
B60B37/06
PERFORMING OPERATIONS; TRANSPORTING
International classification
B60B37/06
PERFORMING OPERATIONS; TRANSPORTING
Abstract
Aspects of the present invention relate to an axle system, a spindle nut, a spindle nut and a spindle. The axle system comprises a spindle and a spindle nut. The spindle has a threaded portion and a ratchet portion, the spindle nut has a threaded portion and at least one pawl. The threaded portions are sized to engage one another. The at least one pawl is arranged to engage the ratchet portion of the spindle.
Claims
1. An axle system comprising a spindle and a spindle nut, wherein the spindle has a threaded portion and a ratchet portion, the spindle nut has a threaded portion and at least one pawl, wherein the threaded portions are sized to engage one another, and the at least one pawl is arranged to engage the ratchet portion of the spindle.
2. An axle system according to claim 1, wherein the ratchet portion is formed at an end of the spindle, or wherein the ratchet portion is formed in the threaded portion of the spindle, or wherein the ratchet portion is press-fitted to an end of the spindle.
3. An axle system according to claim 1, wherein the ratchet portion includes an anti-rotation feature that engages with a co-operating anti-rotation feature of the spindle.
4. An axle system according to claim 3, wherein the anti-rotation feature of the ratchet portion is a key and the anti-rotation feature of the spindle is a notch.
5. An axle system according to claim 1, wherein the ratchet portion is handed to match the hand of the threaded portion of the spindle.
6. A spindle nut comprising a unitary body having a washer portion and a tool interface portion, wherein the tool interface portion has an anti-reversing feature comprising at least one pawl arranged to engage a ratchet of a spindle.
7. A spindle nut according to claim 6, wherein the at least one pawl comprises one of a sprung pawl or a rocker pawl.
8. A spindle nut according to claim 6, wherein the at least one pawl is biased to engage a ratchet of a spindle.
9. A spindle nut according to claim 6, wherein the at least one pawl comprises a tooth and a shoulder, wherein the shoulder is biased to extend radially beyond the tool interface portion.
10. A spindle nut according to claim 6, wherein the at least one pawl pivots about an axis which runs in parallel with an axis of the spindle nut.
11. A spindle nut according to claim 6, wherein the at least one pawl pivots about an axis which runs perpendicularly to an axis of the spindle nut.
12. A spindle nut according to claim 6, wherein the at least one pawl comprises a first pawl and a second pawl, and wherein the first pawl and the second pawl are circumferentially located at uneven clocking relative to the ratchet teeth.
13. A spindle nut according to claim 6, wherein the rocker pawl and the spring are retained by a retaining ring.
14. An axle system comprising the spindle nut of claim 6, and a spindle, wherein the spindle has a threaded portion and a ratchet portion at an end of the spindle, wherein the at least one pawl is arranged to engage the ratchet portion of the spindle.
15. A spindle for the axle system of claim 1, comprising a threaded portion and a ratchet portion, the threaded portion being configured to engage a threaded portion of a spindle nut and the ratchet portion being configured to be engaged by at least one pawl of a spindle nut.
16. A spindle according to claim 15, wherein the ratchet portion is formed at an end of the spindle, or wherein the ratchet portion is formed in the threaded portion of the spindle, or wherein the ratchet portion is press-fitted to an end of the spindle.
17. A spindle according to claim 15, wherein the ratchet portion includes an anti-rotation feature that engages with a co-operating anti-rotation feature of the spindle.
18. A spindle according to claim 17, wherein the anti-rotation feature of the ratchet portion is a key and the anti-rotation feature of the spindle is a notch.
19. A spindle according to claim 15, wherein the ratchet portion is handed to match the hand of the threaded portion of the spindle.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0034] One or more embodiments of the invention will now be described, by way of example only, with reference to the accompanying drawings, in which:
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DETAILED DESCRIPTION
[0052] With reference to
[0053] The tool interface portion 120 has an anti-reversing feature. In the present embodiment, the anti-reversing feature is a pair of sprung pawls 150. In another embodiment of the present invention the anti-reversing feature is a single sprung pawl 150. The pair of sprung pawls 150 are arranged on a forward face 124 of the tool interface portion 120. The pair of sprung pawls 150 are distributed circumferentially. A first sprung pawl 152 is arranged between a first flat 126 and a second flat 128. The first sprung pawl 152 is thereby positioned at approximately 12 o'clock of the spindle nut 100. A second sprung pawl 154 is arranged between a fourth flat 134 and a fifth flat 136. The second sprung pawl 154 is thereby positioned at approximately 6 o'clock of the spindle nut 100. Each one of the pair of sprung pawls 150 are identical, so only the second sprung pawl 154 shall be described in detail.
[0054] The second sprung pawl 154 comprises a pair of arms 155, 156 extending from the forward face 124 of the tool interface portion 120. The pair of arms 155, 156 extend in parallel to the axis 132 of the bore 130. The pair of arms 155, 156 define a slot 158 therebetween. Adjacent the slot 158 and between the pair of arms 155, 156, a groove 138 is formed in the forward face 124 of the tool interface portion 120. The groove 138 houses a pawl spring 180 best shown in
[0055]
[0056]
[0057] The first sprung pawl 152 positioned at approximately 12 o'clock of the spindle nut 100 is shown with the pawl 170 pivoted out of engagement with the ratchet portion 50. In use, the pawl 170 may be pivoted out of engagement by a wrench socket (not shown for clarity). As the wrench socket is brought into engagement with the tool interface portion 120, the wrench socket first bears upon the shoulder 176 of the pawl 170, causing the pawl 170 to pivot on the rivet 172 until the shoulder 176 is in-line with the tool interface portion 120, as shown with the first sprung pawl in
[0058] The second sprung pawl 154 positioned at approximately 6 o'clock of the spindle nut 100 is shown with the pawl 170 engaged with the ratchet portion 50. The tooth 174 of the pawl 170 abuts the ratchet tooth 54 of the ratchet portion 50 and prevents anti-clockwise rotation of the spindle nut 100. It will be understood that the first sprung pawl 152 and second sprung pawl 154 are shown in opposite engagement states by way of explanation only. In use, both the first and second sprung pawls 152, 154 will be biased into engagement with the ratchet portion 50. When an external force is applied, for example by a wrench socket, both the first and second sprung pawls 152, 154 will be biased out of engagement with the ratchet portion 50, as the socket bears against the respective shoulders 176 of the first and second pawls 152, 154 and against the action of the pawl springs 180, this allows anti-clockwise rotation of the spindle nut 100.
[0059] In use, the spindle nut 100 may be installed by hand onto the spindle 10. The sprung pawls 152, 154 engage the ratchet teeth 54 of the spindle ratchet portion 50 to prevent reverse threading of the spindle nut 100 on the spindle 10. To adjust the spindle nut 100, the use of a wrench socket provides an easy disengagement of the sprung pawls 152, 154 as the socket is pushed into position on the spindle nut 100 since the pawls 170 pivot in line with the tool interface portion 120.
[0060] In a further embodiment, the sprung pawls 152, 154 are located in a slightly uneven clocking so that the effective precision of the ratchet teeth 54 can be doubled. In this embodiment, only one of the two sprung pawls 152, 154 will engage the ratchet teeth 54 at a time. In an exemplary embodiment, for common 12 threads-per-inch spindle threads and a ratchet portion 50 with 72 individual ratchet teeth 54, such a clocking would make this the equivalent of 144 ratchet teeth 54, giving each click position a change in axial position of only 0.0006. Similar values can be attained with metric thread forms.
[0061]
[0062] In the exemplary embodiments, the spindle nut 200 is designed to engage a spindle to seat a wheel-end assembly. The spindle nut 200 is a unitary body comprising a washer portion 210 and a tool interface portion 220. The washer portion 210 and tool interface portion 220 together define a bore 230 of the spindle nut 200. The bore 230 has an axis 232. The bore 230 is bounded by a threaded portion 240 of the spindle nut 200. The threaded portion 240 has internal threads 242 along the bore 230. The internal threads 242 are shaped to engage corresponding threads on the spindle in this particular example. The tool interface portion 220 is shown as an octagonal tool interface, with six equally sized flats 222, although any tool interface is possible.
[0063] The tool interface portion 220 has an anti-reversing feature. In the present embodiment, the anti-reversing feature is a pair of sprung pawls 250. The pair of sprung pawls 250 are arranged on a forward face 224 of the tool interface portion 220. The pair of sprung pawls 250 are distributed circumferentially. A first sprung pawl 252 is arranged between a first flat 226 and a second flat 228. The first sprung pawl 252 is thereby positioned at approximately 12 o'clock of the spindle nut 100. A second sprung pawl 254 is arranged between a fourth flat 234 and a fifth flat 236. The second sprung pawl 254 is thereby positioned at approximately 6 o'clock of the spindle nut 200. A first arcuate flange 256 is provided on the forward face 224 of the tool interface portion 220. The first arcuate flange 256 extends between the first sprung pawl 252 and the second sprung pawl 254. A second arcuate flange 258 is provided on the forward face 224 of the tool interface portion 220. The second arcuate flange 258 extends between the first sprung pawl 252 and the second sprung pawl 254, diametrically opposed to the first arcuate flange 256.
[0064] The first arcuate flange 256 and the second arcuate flange 258 both have the effect of protecting the sprung pawls 250 from inadvertent damage from a slipping tool or similar.
[0065] Each one of the pair of sprung pawls 250 are identical, so only the first sprung pawl 252 shall be described in detail.
[0066] The first sprung pawl 252 comprises pawl 270 having a first arm terminating in a tooth 274 and a second arm terminating in a shoulder 276. The tooth 274 is sized to engage a tooth of the spindle as will be described in more detail below. The shoulder 276 includes a chamfer 278. Referring briefly to
[0067] The pawl 270 has a groove 238 arrangement on an underside. The groove 238 houses a pawl spring 280 best shown in
[0068]
[0069] The first sprung pawl 252 positioned at approximately 12 o'clock of the spindle nut 200, and the second sprung pawl 254 positioned at approximately 6 o'clock of the spindle nut 200 are both shown with the pawl 270 engaged with the ratchet portion 50. The teeth 274 of each pawl 270 abut the ratchet tooth 54 of the ratchet portion 50 and prevent anti-clockwise rotation of the spindle nut 200. Both the first and second sprung pawls 252, 254 are biased into engagement with the ratchet portion 50. When an external force is applied, for example by a wrench socket, both the first and second sprung pawls 252, 254 will be biased out of engagement with the ratchet portion 50, as the socket bears against the respective shoulders 276 of the first and second pawls 252, 254 and against the action of the pawl springs 280. The pawls 270 pivot on their respective rivets 272 until their respective shoulders 176 are in-line with the tool interface portion 220. In this condition the pawl spring 280 is compressed and energized further. This allows anti-clockwise rotation of the spindle nut 200. Removal of the wrench socket de-energizes the pawl spring 280 and causes the pawls 270 to pivot back to their biased condition, that is as shown in
[0070] In use, the spindle nut 200 may be installed by hand onto the spindle 10. The sprung pawls 252, 254 engage the ratchet teeth 54 of the spindle ratchet portion 50 to prevent reverse threading of the spindle nut 200 on the spindle 10. To adjust the spindle nut 200, the use of a wrench socket provides an easy disengagement of the sprung pawls 252, 254 as the socket is pushed into position on the spindle nut 200 since the pawls 270 pivot in line with the tool interface portion 220.
[0071] In a further embodiment, the sprung pawls 252, 254 are located in a slightly uneven clocking so that the effective precision of the ratchet teeth 54 can be doubled.
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[0073] In the exemplary embodiments, the spindle nut 300 is designed to engage a spindle to seat a wheel-end assembly. The spindle nut 300 is a unitary body comprising a washer portion 310 and a tool interface portion 320. The washer portion 310 and tool interface portion 320 together define a bore 330 of the spindle nut 300. The bore 330 has an axis 332. The bore 330 is bounded by a threaded portion 340 of the spindle nut 300. The threaded portion 340 has internal threads 342 along the bore 330. The internal threads 342 are shaped to engage corresponding threads on the spindle in this particular example. The tool interface portion 320 is shown as an octagonal tool interface, with six equally sized flats 322, although any tool interface is possible.
[0074] The tool interface portion 320 has an anti-reversing feature. In the present embodiment, the anti-reversing feature is a pair of rocker pawls 350. The pair of rocker pawls 350 are arranged within the tool interface portion 220. A first rocker pawl 352 is arranged between a first flat 326 and a second flat 328. The first rocker pawl 352 is thereby positioned at approximately 12 o'clock of the spindle nut 100. A second rocker pawl 354 is arranged between a fourth flat 334 and a fifth flat 336. The second rocker pawl 354 is thereby positioned at approximately 6 o'clock of the spindle nut 200. Each one of the pair of rocker pawls 350 are identical, so only the first rocker pawl 352 shall be described in detail.
[0075] Referring to
[0076] A forward face 324 of the tool interface portion 320 of the spindle nut 300 is provided with a series of grooves. A circumferential groove 390 is provided to house a retaining ring 392. The retaining ring 392 is a split ring, to allow insertion of the retaining ring 392 into the circumferential groove 390. In the region of each of the first and second rocker pawls 352, 354, a pawl groove 394 is provided and a spring groove 382 is provided. The pawl groove 394 and spring groove 382 for each of the first and second rocker pawls 352, 354 are similar, such that only the pawl groove 394 and spring groove 382 associated with the first rocker pawl 353 shall be described in detail.
[0077] The pawl groove 394 is formed within the first and second flats 326, 328 of the tool interface portion 320. The pawl groove 394 runs from the threaded portion 340 into the body of the tool interface portion 320 and back to the threaded portion 340 to define a pivot point 396. The pawl groove 394 exits the tool interface portion 320 at the second flat 328 with an aperture 398 there defined. The spring groove 382 connects to the pawl groove 394, running from the within the second flat 328 towards the pivot point 396. The spring groove 382 terminates in a notch 384.
[0078] The first rocker pawl 352 is installed in the pawl groove 394 such the first bend 372 sits on the pivot point 396 and the second arm, and the shoulder 376, extends through the aperture 398. The pawl 370 therefore pivots on an axis which runs in parallel to the axis 332 of the spindle nut 300. The first arm, and the tooth 374, extends through the threaded portion 340. The spring 380 is installed in the spring groove 382 such that the spring 380 bears upon the second bend 373 of the first rocker pawl 352. The spring 380 is partially retained in the spring groove 382 by being bent into the notch 384. Both the first rocker pawl and the spring 380 are retained in the respective pawl groove 394 and spring groove 382 by the retaining ring 392.
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[0082] Where the word or appears, this is to be construed to mean and/or. This is such that items referred to are not necessarily mutually exclusive and may be used in any appropriate combination.
[0083] The invention has been described above with reference to one or more specific embodiments. However, the description is not exhaustive, and the present invention is not limited to the embodiments described. Various changes and modifications can be made without departing from the scope of the invention as defined in the claims.