ROPE TENSIONER
20260103358 ยท 2026-04-16
Inventors
Cpc classification
B65H23/06
PERFORMING OPERATIONS; TRANSPORTING
International classification
Abstract
A rope tensioner which includes a take-up reel and a take-up spring. A damping assembly is configured for the take-up reel and includes a follower gear, a damping gear and a damping removal component. The follower gear is configured to rotate synchronously with the take-up reel. The damping gear is movably configured and keeps in damping engagement with the follower gear. The damping removal component is movably configured, and when an external force for removing the damping engagement is applied to the damping removal component, the damping removal component promotes the damping gear to disengage from the follower gear to relieve or remove the damping engagement. The situation where a hook rebounds under the action of inertia when a rope is taken up and hits against products and even causes injuries to users is avoided.
Claims
1. A rope tensioner, comprising a take-up reel and a take-up spring, the take-up reel being rotatably configured to take up and pay off a rope, and the take-up spring applying a take-up elastic force for taking up the rope to the take-up reel, wherein a damping assembly is configured for the take-up reel, the damping assembly comprises a follower gear, a damping gear and a damping removal component, the follower gear is configured to rotate synchronously with the take-up reel, the damping gear is movably configured and keeps in damping engagement with the follower gear, the damping removal component is movably configured, and when an external force for removing the damping engagement is applied to the damping removal component, the damping removal component promotes the damping gear to disengage from the follower gear to relieve or remove the damping engagement.
2. The rope tensioner according to claim 1, wherein the follower gear and the take-up reel are configured coaxially.
3. The rope tensioner according to claim 1, wherein the damping gear is configured swingably.
4. The rope tensioner according to claim 1, wherein the damping gear keeps in damping engagement with the follower gear by means of an elastic force of a first elastic element.
5. The rope tensioner according to claim 1, wherein the damping removal component is a button, and the button is configured to relieve or remove the damping engagement when pressed.
6. The rope tensioner according to claim 1, wherein the rope tensioner comprises a support, the support is provided with a first wall and a second wall spaced apart from the first wall, and the take-up reel is rotatably assembled between the first wall and the second wall of the support.
7. The rope tensioner according to claim 6, wherein a first side cover is assembled on an outer side of the first wall of the support, the damping assembly is assembled between the first wall and the first side cover, the follower gear and the damping gear are covered with the first side cover, and the damping removal component sticks out from the first side cover to be operated.
8. The rope tensioner according to claim 6, wherein a second side cover is assembled on an outer side of the second wall of the support, and the take-up spring is covered with the second side cover.
9. The rope tensioner according to claim 8, wherein a rotating shaft is assembled between the first side wall and the second side wall of the support, the take-up reel and the follower gear are assembled on the rotating shaft and rotate synchronously with the rotating shaft, the take-up spring is a flat spiral spring, an outer end of the flat spiral spring is fixed to the second wall of the support, and an inner end of the flat spiral spring is fixed to the rotating shaft.
10. The rope tensioner according to claim 6, wherein: the rope tensioner comprises a locking component, a handle and a pawl component; ratchet wheels are arranged on the take-up reel; the locking component is movably assembled on the support and switched between a first engagement position and a first disengagement position; when located at the first engagement position, the locking component keeps in unidirectional engagement with the ratchet wheels of the take-up reel by means of an elastic force of a second elastic element; when located at the first disengagement position, the locking component disengages from the ratchet wheels of the take-up reel; the handle is rotatably assembled on the support; the pawl component is movably assembled on the handle and switched between a second engagement position and a second disengagement position; when located at the second engagement position, the pawl component keeps in unidirectional engagement with the ratchet wheels of the take-up reel; when located at the second disengagement position, the pawl component disengages from the ratchet wheels of the take-up reel; wherein, the unidirectional engagement allows the take-up reel to rotate in a rope take-up direction and prevents the take-up reel from rotating in a rope pay-off direction; in addition, when the locking component is located at the first engagement position and the pawl component is located at the second engagement position, the take-up reel is pushed step-by-step to take up the rope by means of back-and-forth rotation of the handle; when the locking component is located at the first disengagement position and the pawl component is located at the second disengagement position, the take-up reel is allowed to pay off and take up the rope.
11. The rope tensioner according to claim 10, wherein: the support is provided with positioning grooves and limiting grooves, and with the rotation of the handle, the pawl component is switched between the positioning grooves and the limiting grooves; a cam portion is arranged on the handle; when disposed in the positioning grooves, the pawl component is located at the second disengagement position, the cam portion pushes the locking component to the first disengagement position, and the pawl component and the locking component both disengage from the ratchet wheels of the take-up reel; when disposed in the limiting groove, the pawl component is located at the second engagement position, the cam portion gives way to the locking component to allow the locking component to be located at the first engagement position, and the pawl component and the locking component both keep in unidirectional engagement with the ratchet wheels of the take-up reel.
12. The rope tensioner according to claim 11, wherein a stop portion and a first arc-shaped guide surface smoothly connected between the cam portion and the stop portion are arranged on the handle.
13. The rope tensioner according to claim 11, wherein bottom surfaces of the limiting grooves are second arc-shaped guide surfaces.
14. The rope tensioner according to claim 11, wherein the pawl component is swingably assembled on the handle and positioned in the positioning grooves or the limiting grooves by means of an elastic force of a third elastic element, and when switched between the positioning grooves and the limiting grooves, the pawl component overcomes the elastic force of the third elastic element to allow the pawl component to turn to disengage from the positioning grooves or the limiting grooves.
15. The rope tensioner according to claim 11, wherein the pawl component is provided with protrusions, and the pawl component is located in the positioning grooves or the limiting grooves by means of the protrusions.
16. The rope tensioner according to claim 10, wherein the handle and the take-up reel are coaxially assembled on the support, the handle is provided with a first arm and a second arm spaced apart from the first arm, the first arm is close to an inner side of the first wall and rotatably assembled on the first wall, and the second arm is close to an inner side of the second wall and rotatably assembled on the second wall.
17. The rope tensioner according to claim 6, wherein an end cover is fixedly configured at an end of the support, a through-hole is formed in the end cover, and the rope wound around the take-up reel penetrates through the through-hole.
Description
BRIEF DESCRIPTION OF THE SEVERAL VIEWS OF THE DRAWINGS
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REFERENCE SIGNS
[0051] 100, take-up reel; 101, ratchet wheel; [0052] 200, take-up spring; 201, second side cover; [0053] 300, rope; 301, end cover; 302, through-hole; 303, first hook; 304, fixing pin; 305, connecting piece; 306, second hook; [0054] 400, damping assembly; 401, follower gear; 402, damping gear; 403, damping removal component; 404, first elastic element; 405, first side cover; 406, hinge pin; 407, fourth elastic element; [0055] 500, support; 501, first wall; 502, second wall; 503, positioning groove; 504, limiting groove; 505, second arc-shaped guide surface; 506, pillar; 507, flat hole; 508, retaining ring; [0056] 600, rotating shaft; 601, slot; 602, plane; [0057] 700, locking component; 701, second elastic element; [0058] 800, handle; 801, cam portion; 802, stop portion; 803, first arc-shaped guide surface; 804, first arm; 805, second arm; 805, rubber coating; 807, hole; [0059] 900, pawl component; 901, third elastic element; 902, protrusion; 903, press portion; 904, foot.
DETAILED DESCRIPTION OF THE INVENTION
[0060] To better clarify the objectives, technical solutions and advantages of the invention, the technical solutions in the embodiments of the invention are clearly and completely described below in conjunction with accompanying drawings of the invention. Apparently, the embodiments described below are merely illustrative ones, and are not all possible ones of the invention. All other embodiments obtained by those ordinarily skilled in the art according to the following ones without creative labor should also fall within the protection scope of the invention.
[0061] Terms include and provided with and any variations thereof in the description and claims of the invention are intended to indicate non-exclusive inclusion. For example, a method or product including a series of technical features is not limited to technical features that are clearly listed and may also include other technical features that are not clearly listed and included in the method or product.
[0062] In the description of the invention, it should be understood that technical features defined by terms of sequence such as first, second and third are merely for clearly describing technical features defined to distinctly distinguish the technical features from other technical features, do not indicate that components must be named in this way in actual implementation, and thus should not be construed as limitations of the invention.
[0063] The invention is described in detail below in conjunction with specific embodiments and accompanying drawings.
[0064] As shown in
[0065] Particularly, as shown in
[0066] In this way, when the rope is pulled out, the follower gear 401 rotates synchronously with the take-up reel 100, the damping gear 402 does not rotate, and the damping gear 402 keeps in damping engagement with the follower gear 401, so the take-up reel is damped, that is, the follower gear, while rotating, slides with respect to the damping gear to be intermittently stopped by the damping gear. Because the take-up reel is damped, the take-up reel will not rotate in the reverse direction, and the rope pulled out will not be rewound. Due to the presence of the damping engagement, when the rope is released to allow the take-up reel to rotate, teeth of the follower gear 401 rotate with respect to teeth of the damping gear 402 and slide over the teeth of the damping gear 402, and dadaimpact sounds are produced.
[0067] On the contrary, when the released rope is taken up, an external force for removing the damping engagement is applied to the damping removal component 402, the damping removal component promotes the damping gear 402 to disengage from the follower gear 401 to remove the damping engagement. Under the action of the take-up elastic force, for taking up the rope, applied to the take-up reel by the take-up spring, the take-up reel takes up the rope. In the take-up process, the damping removal component may be released to remove the external force, for removing the damping engagement, applied to the damping removal component, so as to resume the damping engagement, such that the take-up reel stops taking up the rope.
[0068] In the rope pay-off and take-up process, the take-up reel may be stopped by the damping engagement, so the damping engagement between the damping gear and the follower gear is similar to the fit between a pawl and a ratchet wheel, the damping gear is equivalent to the pawl, and the follower gear is equivalent to the ratchet wheel. As shown below, the follower gear 401 is a conventional circular external gear, and the teeth are distributed all over the circumference of the follower gear 401. Only a few teeth are distributed on part of the circumference of the damping gear 402, and the damping gear is not a complete gear and is in the shape of a bent rod, such that the flexibility of the damping gear is improved.
[0069] To be specific, as shown in
[0070] In the structure shown below, the support 500 functions as a part installation base of the whole rope tensioner. As shown in
[0071] As shown in
[0072] As shown in
[0073] Further, as shown in
[0074] The locking component 700 is movably assembled on the support 500 and is switchable between a first engagement position and a first disengagement position. To be specific, the locking component 700 is plate-like, corresponding flat holes 507 are formed in the first wall 501 and the second wall 502 of the support, and two ends of the locking component 700 are respectively located in the corresponding flat holes in the first wall and the second wall and are able to move in the flat holes to the first engagement position or the first disengagement position. When located at the first engagement position, the locking component 700 keeps in unidirectional engagement with the ratchet wheels of the take-up reel by means of the elastic force of the second elastic element 701 and may be pushed away from the ratchet wheels. When located at the first disengagement position, the locking component disengages from the ratchet wheels of the take-up reel.
[0075] As shown in
[0076] To improve the hand feeling and comfort of the handle, a rubber coating 806 is laid on the handle.
[0077] As shown in
[0078] Wherein, the unidirectional engagement between the protrusions of the pawl component and the ratchet wheels and the unidirectional engagement between the locking component and the ratchet wheels are both defined as allowing the take-up reel to rotate in a rope take-up direction and preventing the take-up reel from rotating in a rope pay-off direction.
[0079] In addition, when the locking component 700 is located at the first engagement position and the pawl component 900 is located at the second engagement position, the take-up reel is pushed step-by-step to take up the rope by means of back-and-forth rotation of the handle 800. When the locking component is located at the first disengagement position and the pawl component is located at the second disengagement position, the take-up reel is allowed to pay off and take up the rope. In this way, the working mode of the rope tensioner may be switched as needed.
[0080] As shown in
[0081] When disposed in the positioning grooves by means of the protrusion, the pawl component 900 is located at the second disengagement position, a cam portion 801 arranged on the handle 800 pushes the locking component 700 to the first disengagement position, and the pawl component and the locking component both disengage from the ratchet wheels of the take-up reel. Because the pawl component is positioned here, the disengagement of the pawl component and the locking component from the take-up reel is certain, and the take-up reel is allowed to pay off and take up the rope.
[0082] When the protrusions 902 of the pawl component 900 are located in the limiting grooves 504, the pawl component is located at the second engagement position, the cam portion 801 gives way to the locking component 700 to allow the locking component to return to the first engagement position by means of the elastic force of the second elastic element 701, and the pawl component 900 and the locking component 700 both keep in unidirectional engagement with the ratchet wheels 101. In this way, by rotating the handle back and forth, the protrusions 902 of the pawl component are driven to move back and forth in the limiting grooves 504 to push step-by-step the take-up reel to rotate to take up the rope.
[0083] As shown in
[0084] As shown in
[0085] As shown in
[0086] According to the rope tensioner, as shown in
[0087] The rope tensioner may be in a state shown in
[0088] As shown in
[0089] When the rope needs to be pulled out, the press portion 903 of the pawl component is pressed in the state shown in
[0090] When the rope needs to be tensioned, the button serving as the damping removal component 403 is pressed to promote the damping gear 402 to disengage from the follower gear 401 to remove damping engagement, and under the action of the take-up elastic force of the flat spiral spring, the take-up reel 100 is driven to rotate anticlockwise from the state shown in
[0091] Wherein, the take-up reel is pushed step-by-step to take up the rope specifically as follows: when the handle 800 is rotated clockwise, the pawl component 900 pushes the ratchet wheels 101, the ratchet wheels 101 drive the take-up reel 100 to rotate clockwise to reach the state shown in
[0092] When the tensioned rope needs to be taken up, the handle 800 and the pawl component 900 are disposed at the positions shown in
[0093] As described above, the rope tensioner is able to control the rope pay-off and take-up speed and effectively prevents the hook from rebounding under the action of inertia in the take-up process of the rope, thus avoiding accidental injuries to users.
[0094] Wherein, according to different degrees of damping engagement between the damping gear and the follower gear, the damping force to be overcome for taking up or paying off the rope varies. The higher the degree of engagement between the damping gear and the follower gear, the greater the damping force generated. The lower the degree of engagement between the damping gear and the follower gear, the smaller the damping force generated. Therefore, when an external force is applied to the damping removal component to remove damping engagement, the degree of disengagement of the damping gear from the follower gear is controlled to relieve or remove the damping engagement. When the damping gear completely disengages the follower gear, the damping engagement is completely removed. When the damping gear leaves the follower gear and still keeps in engagement with the follower gear and the degree of engagement decrease, the damping engagement is relieved.