ARRANGEMENT FOR LOADING MONOPILES ONTO A VESSEL DECK
20260103265 ยท 2026-04-16
Inventors
- Tyson Joshua Beilan (Zwijndrecht, BE)
- Kenneth Gerard Vannieuwenhuyse (Zwijndrecht, BE)
- Franky Ecran (Zwijndrecht, BE)
Cpc classification
B63B73/30
PERFORMING OPERATIONS; TRANSPORTING
International classification
B63B27/22
PERFORMING OPERATIONS; TRANSPORTING
Abstract
An arrangement (100) is provided for loading an elongated element (1500) onto a support surface (301) of a floating body such as a vessel (300). The arrangement (100) has a hoisting device (302) and one or more storage structures (201, 202, 203, 204), adapted for holding an individual elongated element (1500) in lying condition while being sea-fastened. At least one longitudinal and a transverse skidding system is provided, operable independently. The longitudinal and transverse skidding system each have one or more transport carts (401, 601) displaceable over the support surface (301) according to a path in longitudinal respectively transverse direction, and any of the transport carts (401, 601) are equipped with a support cradle (403, 611). The one or more support cradles of both the longitudinal and transverse skidding system are adapted to carry an elongated element extending in longitudinal direction.
Claims
1. An arrangement for loading an elongated element onto a support surface of a floating body such as a vessel, the arrangement comprising: a hoisting device; a storage system comprising one or more storage structures, each storage structure adapted for holding an individual elongated element in lying condition while being sea-fastened, wherein the length direction of a held elongated element corresponds to the longitudinal direction of the arrangement; wherein: the arrangement comprises at least one longitudinal and a transverse skidding system, operable independently, the longitudinal and transverse skidding system each comprising one or more transport carts displaceable over the support surface according to a path in longitudinal respectively transverse direction, and any of the transport carts being equipped with a support cradle, the one or more support cradles of both the longitudinal and transverse skidding system being adapted to carry an elongated element extending in longitudinal direction; the arrangement is adapted for receiving an elongated element loaded with the hoisting device by the longitudinal skidding system; transporting an elongated element in longitudinal direction by means of the longitudinal skidding system; transferring an elongated element between the longitudinal skidding system and the transverse skidding system; transporting an elongated element in transverse direction by means of the transverse skidding system; transferring an elongated element between the transverse skidding system and any of the respective storage structures of the storage system.
2. The arrangement according to claim 1, wherein the arrangement comprises an upending device, adapted for upending an elongated element positioned in lying condition at the support surface towards an upright position, the central axis of the lying elongated element received in the upending device defining an upending line at the support surface, and wherein the longitudinal path followed by the one or more longitudinal transport carts corresponds to the upending line, thereby allowing to shift an elongated element carried by the longitudinal skidding system in the upending device.
3. The arrangement according to claim 1, wherein the arrangement comprises a bumper device positioned at the support surface, the bumper device comprising a bumper element, for example a bumper arm, adapted to be arranged between an elongated element carried by a first storage structure, the first storage structure being positioned next to longitudinal path of the longitudinal skidding system without any other storage structure therebetween, and an elongated element received by the longitudinal skidding system, thereby protecting an elongated element carried by the first storage structure from contact with an elongated element loaded onto the longitudinal skidding system.
4. The arrangement according to claim 3, wherein the bumper device is foldable, such that in folded condition the bumper device is retracted, thereby allowing passing of an elongated element over the folded bumper device when being transported by the transverse skidding system.
5. The arrangement according to claim 3, wherein the bumper device is foldable, such that in folded condition the bumper device is retracted, thereby allowing unhindered displacement of the one or more longitudinal transport carts.
6. The arrangement according to claim 1, wherein each of the support cradles of the transverse skidding system is adjustable in height, thereby allowing to move any of the transverse transport carts, with empty support cradle and the support cradle in lowered condition, underneath an elongated element carried by the longitudinal skidding system, and to lift the elongated element from the longitudinal skidding system by raising the support cradles of the transverse skidding system, and allowing to move any of the transverse transport carts, with empty support cradle and the support cradle in lowered condition, underneath an elongated element carried by one of the storage structures, and to lift the elongated element from the storage structure by raising the support cradles of the transverse skidding system.
7. The arrangement according to claim 1, wherein each of the longitudinal and transverse skidding system comprises a track adapted to guide the one or more transport carts, the track comprising one or more rails extending in longitudinal respectively transverse direction, and any of the transport carts adapted to slide over the one or more rails.
8. The arrangement according to claim 7, wherein the one or more longitudinal rails are continuous rails, and the one or more transverse rails are interrupted, thereby allowing crossing with the longitudinal rails, or the one or more transverse rails are continuous rails, and the one or more longitudinal rails are interrupted, thereby allowing crossing with the transverse rails.
9. The arrangement according to claim 1, wherein the one or more transport carts of the longitudinal skidding system are driven by a rack and pinion drive system, and the one or more transport carts of the transverse skidding system are driven by a push-pull system, or the one or more transport carts of the transverse skidding system are driven by a rack and pinion drive system, and the one or more transport carts of the longitudinal skidding system are driven by a push-pull system, the rack and pion drive system comprising a toothed rack mounted to the support surface, and the push-pull system comprising a perforated track mounted to the support surface, wherein the toothed rack is continuous and the perforated track is interrupted, thereby allowing crossing with the toothed rack.
10. The arrangement according to claim 1, wherein any of the transport carts of the longitudinal and transverse skidding system receives power via an electric cable connected to the transport cart.
11. The arrangement according to claim 10, wherein the electric cable connected to a transverse transport cart is positioned in a cable chain or drag chain, of which one end is fixed to the support surface of the floating body and the other end is fixed to the transport cart.
12. The arrangement according to claim 11, wherein any of the longitudinal transport carts is equipped with a reel, adapted for rolling and unrolling the electric cable, and any of the electric cables connected to a longitudinal transport cart is positioned in a cable trench provided at the support surface of the floating body.
13. Arrangement according to claim 1, wherein the arrangement further comprises: a tool, adapted for coupling to an end of an elongated element; a tool storage cradle, adapted for holding the tool while being sea-fastened; a tool skidding system comprising a skidding unit, wherein: the skidding unit is displaceable over the support surface along the longitudinal path defined by the longitudinal skidding system, towards an elongated element being in lying condition and being supported by at least one of the support cradles of the longitudinal skidding system; the tool storage cradle is comprised in the skidding unit, thereby allowing to transport the tool over the support surface according to the longitudinal direction, from a storage location towards the end of the elongated element, while the tool is held in a storage position by the tool storage cradle; the skidding unit is adapted to guide the tool while being brought from the storage position in the tool storage cradle, to a coupling position wherein the tool can be coupled to the end of the elongated element by means of a coupling system, thereby constraining movements of the tool while bringing it into the coupling position.
14. A vessel for installing an elongated element, the vessel comprising an arrangement according to claim 1, wherein the support surface is comprised in the deck of the vessel, and the support surface extends according to a length direction of the vessel, from forward to aft of the vessel, and wherein the arrangement is installed such that the longitudinal direction corresponds to the length direction of the vessel.
15. A method for loading an elongated element onto a support surface of a floating body such as a vessel, the method comprising: providing an arrangement according to claim 1; and subsequently executing the steps of: loading an elongated element with the hoisting device; receiving the loaded elongated element by the one or more support cradles of the longitudinal skidding system; transporting the elongated element carried by the longitudinal skidding system, by displacing the one or more longitudinal transport carts along the longitudinal path; transferring the elongated element carried by the longitudinal skidding system to the one or more support cradles of the transverse skidding system; transporting the elongated element carried by the transverse skidding system, by displacing the one or more transverse transport carts along the transverse path, transferring the elongated element carried by the transverse skidding system to one of the storage structures.
Description
BRIEF DESCRIPTION OF THE DRAWINGS
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DETAILED DESCRIPTION OF EMBODIMENT(S)
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[0131] The longitudinal track 105 allows the skids 101, 102 to be displaced in longitudinal direction X over the deck, along the upending line 304. The skidding unit 108 of the tool skidding system is displaceable in longitudinal direction X using the same track 105 as the longitudinal skidding system. The two transverse skids 103, 104 are displaceable over the deck in transverse direction, from side to side of vessel 300, using the two respective tracks 106 and 110.
[0132] The storage structures 201-204 define a storage area at the deck, extending over a longitudinal range at the deck, and comprising the four storage lines 205-208 at different transverse positions. Two storage lines 205, 206 are found at one side of the upending line 304, and two storage lines 207, 208 are found at the other side of the upending line 304. Apart from storing four monopiles in the storage structures 201-204 during sailing, an additional fifth monopile may be stored at the position of the upending line 304.
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[0135] The transport cart 601 is adapted to slide over two rails 602, 604 extending in transverse direction. The transport cart 601 is driven by a push-pull system. For this purpose, a perforated track 603 extending in transverse direction is provided at the deck. A hydraulic push-pull cylinder 900 and pin 901 are mounted to the cart 601 the pin 901 fitting in the apertures 902 of the perforated track 603, as is shown in
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[0139] The tool 109 is placed in a tool storage cradle 1409, which allows for holding the coupling tool 109 in a sea-fastened way. In particular, the tool storage cradle 1409 comprises a frame 1401, at the back of the tool 109, and a bar or edge 1411, at the front of the tool 109. When the coupling tool 109 is positioned in the tool storage cradle 1409, the pin 1405 at the back of the coupling tool is placed in a recess 1402 of the frame 1401, and the front of the cross-shaped structure 1403 engages with the edge 1411. In this way, the frame 1401 allows to hold the coupling tool 109 in a sea-fastened position without requiring additional fasteners. Furthermore, the frame 1401 is height-adjustable, as the frame 1401 may be slid upwards and downwards with respect to the rest of the tool storage cradle 1409, see
[0140] The tool storage cradle 1409 is comprised in a skidding unit 108. The skidding unit 108 comprises a transport cart 1410 and is displaceable over the support surface 301. For this purpose, the tool skidding system comprises a track 105, comprising two rails 407, 408, wherein the transport cart 1410 may slide over the rails 407, 408. In the shown embodiment, the rails 407, 408 are the same rails as used by the longitudinal skidding system, thereby defining a path in longitudinal direction, along the upending line 304. The skidding unit is thus displaceable over the deck, using the same track 106 as the longitudinal skids 101, 102. The skidding unit 108 is driven by means of a rack and pinion drive system, wherein two pinions 1412 are arranged at the transport cart 1410, and the toothed rack 409 comprised in the driving system of the longitudinal skidding system is also used by the driving system of the tool skidding system.
[0141] The tool storage cradle 1409 is mounted to the transport cart 1410, thereby allowing to transport the coupling tool 109 over the deck while being held by the tool storage cradle 1410. Furthermore, auxiliary equipment such as a power pack 1408 and a cable reel 1407 are mounted to the transport cart 1410. The auxiliary equipment is adapted for supplying the coupling tool 109 with energy and/or signals, e.g. when coupling the tool 109 to the monopile end and during upending. In this way, the auxiliary equipment can be transported over the deck together with the coupling tool 109. The power pack and hose reel may receive power and data via an umbilical reel or via discrete connection points along the skidding rails.
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[0145] Next, as is shown in
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[0148] In the state shown in
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[0150] When arrived at an installation location, an upending operation may start, for upending monopile 2002. For this purpose, coupling tool 109 is coupled to the top end of monopile 2002, when the latter is in lying condition and carried by the longitudinal skids 101, 102.
[0151] After coupling the tool 109 to the end of monopile 2002, by means of the clamping members 1404, the lifting member 1406 of tool 109 is connected to the crane 302. Next, the monopile 2002 is upended by the crane 302, thereby reaching an upright position as shown in
[0152] Next, the vessel 300 may sail to a following installation location, where monopile 1600 will be installed. In view of upending monopile 1600, it is first transported in transverse direction towards the upending line 304 by means of the transverse skids 103, 104. At the upending line, the longitudinal skids 101, 102 are in the position corresponding to the longitudinal position of the storage area, further away from the upending device 303, i.e. the position as shown in
[0153] While being carried by the longitudinal skids 101, 102, the monopile 1600 is transported in longitudinal direction towards the upending device 303. For this purpose, the skids 101, 102 are displaced simultaneously, thereby reaching the position like shown in
[0154] Although the present invention has been illustrated by reference to specific embodiments, it will be apparent to those skilled in the art that the invention is not limited to the details of the foregoing illustrative embodiments, and that the present invention may be embodied with various changes and modifications without departing from the scope thereof. The present embodiments are therefore to be considered in all respects as illustrative and not restrictive, the scope of the invention being indicated by the appended claims rather than by the foregoing description, and all changes which come within the meaning and range of equivalency of the claims are therefore intended to be embraced therein. In other words, it is contemplated to cover any and all modifications, variations or equivalents that fall within the scope of the basic underlying principles and whose essential attributes are claimed in this patent application. It will furthermore be understood by the reader of this patent application that the words comprising or comprise do not exclude other elements or steps, that the words a or an do not exclude a plurality, and that a single element, such as a computer system, a processor, or another integrated unit may fulfil the functions of several means recited in the claims. Any reference signs in the claims shall not be construed as limiting the respective claims concerned. The terms first, second, third, a, b, c, and the like, when used in the description or in the claims are introduced to distinguish between similar elements or steps and are not necessarily describing a sequential or chronological order. Similarly, the terms top, bottom, over, under, and the like are introduced for descriptive purposes and not necessarily to denote relative positions. It is to be understood that the terms so used are interchangeable under appropriate circumstances and embodiments of the invention are capable of operating according to the present invention in other sequences, or in orientations different from the one(s) described or illustrated above.