SEMICONDUCTOR LIGHT EMITTING DEVICE
20230155346 · 2023-05-18
Inventors
Cpc classification
H01S5/16
ELECTRICITY
H01S5/0234
ELECTRICITY
H01S5/34333
ELECTRICITY
International classification
Abstract
Semiconductor light emitting device includes semiconductor light emitting element and submount that includes mounting surface, semiconductor light emitting element includes: semiconductor multilayer structure that includes opposite surface opposite mounting surface and emission surface; and mounting electrode that is arranged on opposite surface and extends in a direction of emission of light, emission surface is located outside of an end portion of mounting surface, groove is formed in opposite surface of semiconductor multilayer structure to extend along mounting electrode in the direction of emission, and a first distance between emission surface and groove is greater than zero and less than a second distance between emission surface and mounting surface.
Claims
1. A semiconductor light emitting device comprising: a semiconductor light emitting element that emits light; and a submount that includes a mounting surface on which the semiconductor light emitting element is mounted via a bonding material, wherein the semiconductor light emitting element includes: a semiconductor multilayer structure that includes: an opposite surface opposite the mounting surface; and an emission surface which is located at an end portion of the opposite surface and emits the light; and one or more mounting electrodes that are arranged on the opposite surface of the semiconductor multilayer structure and extend in a direction of emission of the light, the emission surface is located outside of an end portion of the mounting surface, one or more grooves are formed in the opposite surface of the semiconductor multilayer structure to extend along the one or more mounting electrodes in the direction of emission, and a first distance between the emission surface and the one or more grooves is greater than zero and less than a second distance between the emission surface and the mounting surface.
2. The semiconductor light emitting device according to claim 1, wherein the second distance is less than a third distance between the emission surface and the one or more mounting electrodes.
3. The semiconductor light emitting device according to claim 1, wherein the semiconductor multilayer structure includes: a substrate; a first semiconductor layer of a first conductivity type arranged above the substrate; a light emitting layer arranged above the first semiconductor layer; and a second semiconductor layer of a second conductivity type different from the first conductivity type, the second semiconductor layer being arranged above the light emitting layer, and the one or more mounting electrodes are arranged above the second semiconductor layer.
4. The semiconductor light emitting device according to claim 3, wherein the one or more mounting electrodes include a first mounting electrode, the one or more grooves include a first groove adjacent to the first mounting electrode, and an average distance in a direction perpendicular to the direction of emission between the first mounting electrode and a part of the first groove adjacent to the first mounting electrode in the direction perpendicular to the direction of emission is less than an average distance in the direction perpendicular to the direction of emission between the first mounting electrode and a part of the first groove located closer to the emission surface than the first mounting electrode.
5. The semiconductor light emitting device according to claim 1, wherein a side wall of each of the one or more grooves includes a layer that has higher wettability to the bonding material than the semiconductor multilayer structure.
6. The semiconductor light emitting device according to claim 5, wherein the side wall of each of the one or more grooves includes an Au layer.
7. The semiconductor light emitting device according to claim 1, wherein in each of the one or more grooves, one or more projecting portions are formed.
8. The semiconductor light emitting device according to claim 1, wherein the one or more mounting electrodes comprise a plurality of mounting electrodes, and the one or more grooves comprise a plurality of grooves.
Description
BRIEF DESCRIPTION OF DRAWINGS
[0025] These and other advantages and features will become apparent from the following description thereof taken in conjunction with the accompanying Drawings, by way of non-limiting examples of embodiments disclosed herein.
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DESCRIPTION OF EMBODIMENTS
[0040] Embodiments of the present disclosure will be described below with reference to drawings. Each of the embodiments described below shows a specific example of the present disclosure. Hence, values, shapes, materials, constituent elements, the arrangements, positions, and connection forms of the constituent elements, and the like which are shown in the embodiments below are examples, and are not intended to limit the present disclosure.
[0041] The drawings each are schematic views, and are not exactly shown. Hence, in the drawings, scales and the like are not necessarily the same as each other. In the drawings, substantially the same configurations are identified with the same reference signs, and the repeated description thereof is omitted or simplified.
[0042] In the present specification, the terms “upward” and “downward” do not indicate an upward direction (vertically upward) and a downward direction (vertically downward) in absolute spatial recognition but are used as terms specified by a relative positional relationship based on a stacking order in a stacking configuration. The terms “upward” and “downward” are applied not only to a case where two constituent elements are spaced with another constituent element present between the two constituent elements but also to a case where two constituent elements are arranged in contact with each other.
Embodiment 1
[0043] A semiconductor light emitting device according to Embodiment 1 will be described.
[1-1. Overall Configuration]
[0044] The overall configuration of the semiconductor light emitting device according to the present embodiment will first be described with reference to
[0045] As shown in
[0046] Submount 140 is a base on which semiconductor light emitting element 100 is mounted and which has high thermal conductivity, and has the function of dissipating heat generated in semiconductor light emitting element 100. Semiconductor light emitting element 100 is mounted on submount 140 via bonding material 130. In the present embodiment, submount 140 is formed of AlN, diamond, or the like, and is in the shape of a rectangular parallelepiped.
[0047] Although bonding material 130 is not particularly limited as long as bonding material 130 is a material capable of bonding semiconductor light emitting element 100 and submount 140, bonding material 130 is, for example, a solder containing AuSn or the like.
[0048] As shown in
[0049] Semiconductor multilayer structure 108 is an element in the shape of a rectangular parallelepiped, and includes, as shown in
[0050] As shown in
[0051] For example, a wet etching method, a dry etching method, or the like is used, and thus grooves 120 are formed by etching crystal growth layer 109. In the present embodiment, a part of substrate 110 is also etched.
[0052] As shown in
[0053] Substrate 110 is the base of semiconductor light emitting element 100. In the present embodiment, substrate 110 is an n-type GaN substrate having a thickness of 80 μm.
[0054] Crystal growth layer 109 is a semiconductor layer which is formed by crystal growth on a main surface of substrate 110.
[0055] Crystal growth layer 109 includes first semiconductor layer 111, light emitting layer 112, and second semiconductor layer 113. The layers of crystal growth layer 109 are formed, for example, by metal organic chemical vapor deposition (MOCVD) or the like.
[0056] First semiconductor layer 111 is a semiconductor layer of a first conductivity type arranged above substrate 110. In the present embodiment, the first conductivity type is n-type, and first semiconductor layer 111 includes an n-type clad layer of n-Al.sub.0.03Ga.sub.0.97N having a thickness of 3 μm. First semiconductor layer 111 may include a layer other than the n-type clad layer. For example, first semiconductor layer 111 may include a buffer layer or the like arranged between substrate 110 and the n-type clad layer.
[0057] Light emitting layer 112 is a layer arranged above first semiconductor layer 111. In the present embodiment, light emitting layer 112 includes a quantum well active layer in which a well layer of In.sub.0.06Ga.sub.0.94N having a thickness of 5 nm and a barrier layer of GaN having a thickness of 10 nm are alternately stacked, and includes two well layers. Light emitting layer 112 may include a layer other than the quantum well active layer. For example, light emitting layer 112 may include a light guide layer or the like.
[0058] Second semiconductor layer 113 is a semiconductor layer of a second conductivity type different from the first conductivity type arranged above light emitting layer 112. In the present embodiment, the second conductivity type is p-type, and second semiconductor layer 113 includes a p-type clad layer of a superlattice layer which has a thickness of 6 μm and in which one hundred layers of p-Al.sub.0.06Ga.sub.0.94N each having a thickness of 3 nm and one hundred layers of GaN each having a thickness of 3 nm are alternately stacked. Second semiconductor layer 113 may include a layer other than the p-type clad layer. For example, second semiconductor layer 113 may include a p-type contact layer arranged between the p-type clad layer and mounting electrode 114. As shown in
[0059] Insulating layer 115 is a layer arranged above second semiconductor layer 113 and formed of an insulating material. In insulating layer 115, an opening portion is formed, and mounting electrode 114 is arranged inside the opening portion. The opening portion is formed in a part of insulating layer 115 on ridge portion 113r. The front layer of groove 120 is also formed by insulating layer 115. In the present embodiment, insulating layer 115 is an SiO.sub.2 layer having a thickness of 300 nm. In
[0060] Mounting electrode 114 is an electrode which is arranged on opposite surface 100m of semiconductor multilayer structure 108 and extends in the direction of emission of the light. In the present embodiment, as shown in
[0061] For the arrangement of mounting electrode 114, as shown in
[0062] As shown in
[0063] Although not shown in the figure, in semiconductor light emitting element 100, a back surface electrode is formed on a main surface on the back side of the main surface where crystal growth layer 109 of substrate 110 is formed. The back surface electrode is, for example, a stacking film in which Ti, Pt, and Au are sequentially formed from substrate 110.
[0064] Mounting electrodes 114 and the back surface electrode in the present embodiment are formed, for example, by a vacuum deposition method or the like.
[1-2. Action and Effects]
[0065] The action and effects of semiconductor light emitting device 101 according to the present embodiment will then be described with reference to
[0066] In order to mount semiconductor light emitting element 100 on submount 140, bonding material 130 arranged between submount 140 and semiconductor light emitting element 100 is melted by heating. When semiconductor light emitting element 100 is mounted on submount 140, semiconductor light emitting element 100 is pressed on bonding material 130 on submount 140. In this way, a part of bonding material 130 arranged between submount 140 and mounting electrode 114 shown in
[0067] It is likely that a part of bonding material 130 which has flowed into groove 120 flows out from between emission surface 100F of semiconductor light emitting element 100 and submount 140. In the present embodiment, as shown in
[0068] As shown in
[0069] As described above, in semiconductor light emitting device 101 according to the present embodiment, satisfactory heat dissipation properties are provided, and thus it is possible to suppress the protrusion of bonding material 130 in the vicinity of emission surface 100F of semiconductor light emitting element 100. When as in the present embodiment, semiconductor light emitting element 100 is a multi-emitter type, though the amount of heat generated in semiconductor light emitting element 100 is further increased, the heat dissipation properties caused by submount 140 are satisfactory, with the result that it is possible to suppress the occurrence of a COD.
Embodiment 2
[0070] A semiconductor light emitting device according to Embodiment 2 will be described. The semiconductor light emitting device according to the present embodiment differs from semiconductor light emitting device 101 according to Embodiment 1 in the shape of grooves formed in a semiconductor light emitting element. The semiconductor light emitting device according to the present embodiment will be described below mainly on differences from semiconductor light emitting device 101 according to Embodiment 1 with reference to
[0071]
[0072] The semiconductor light emitting device according to the present embodiment includes semiconductor light emitting element 200 and submount 140.
[0073] Semiconductor light emitting element 200 according to the present embodiment includes semiconductor multilayer structure 208 and one or more mounting electrodes 114. In semiconductor multilayer structure 208 of the present embodiment, one or more mounting electrodes 114 are arranged, and one or more grooves 220 extending along mounting electrodes 114 in the direction of emission are formed. Semiconductor light emitting element 200 in the present embodiment differs from semiconductor light emitting element 100 in Embodiment 1 in the shape of grooves 220 and is the same as semiconductor light emitting element 100 in the other configurations.
[0074] As shown in
[0075] The action and effects of semiconductor light emitting element 200 in the present embodiment will be described below. The inventor has found that grooves 220 are formed to increase distortion applied to light emitting layer 112 arranged in the vicinity thereof and thus a bandgap in light emitting layer 112 is decreased. Hence, as an average distance between light emitting layer 112 and groove 220 is smaller, the bandgap in light emitting layer 112 is decreased. In the present embodiment, semiconductor light emitting element 200 has the configuration described above. In this way, light emitting layer 112 arranged between mounting electrode 114 and emission surface 200F, that is, light emitting layer 112 in a non-injection region is greater in average bandgap than light emitting layer 112 in a part opposite mounting electrode 114, that is, light emitting layer 112 in an injection region. Hence, it is possible to reduce light absorption caused by the light emitting layer in the non-injection region in the vicinity of emission surface 200F, and thus the amount of heat generated in the non-injection region is decreased. Therefore, in semiconductor light emitting element 200 of the present embodiment, the occurrence of a COD in the non-injection region can be suppressed.
[0076] Although in the example shown in
Embodiment 3
[0077] A semiconductor light emitting device according to Embodiment 3 will be described. The semiconductor light emitting device according to the present embodiment differs from the semiconductor light emitting device according to Embodiment 2 in the internal configuration of grooves formed in a semiconductor light emitting element. The semiconductor light emitting device according to the present embodiment will be described below mainly on differences from the semiconductor light emitting device according to Embodiment 2 with reference to
[0078]
[0079] The semiconductor light emitting device according to the present embodiment includes semiconductor light emitting element 300 and submount 140.
[0080] Semiconductor light emitting element 300 in the present embodiment includes semiconductor multilayer structure 308 and one or more mounting electrodes 114. In semiconductor multilayer structure 308 of the present embodiment, one or more mounting electrodes 114 are arranged, and one or more grooves 320 extending along mounting electrodes 114 in the direction of emission are formed. Semiconductor light emitting element 300 in the present embodiment differs from semiconductor light emitting element 200 in Embodiment 2 in the internal configuration of grooves 320 and is the same as semiconductor light emitting element 200 in the other configurations.
[0081] In the present embodiment, side wall 320a of groove 320 includes Au layer 322 which has higher wettability to bonding material 130 than semiconductor multilayer structure 308. Hence, the wettability to bonding material 130 in side walls 320a of grooves 320 can be enhanced, and thus it is possible to enhance an effect of guiding bonding material 130 into grooves 320 along side walls 320a.
[0082] In the present embodiment, in groove 320, one or more projecting portions 321 are formed. In an example shown in
[0083] Furthermore, as shown in
[0084] The bottom surface of groove 320 may also include an AU layer. In this way, it is possible to further enhance the effect of guiding bonding material 130 into groove 320.
[0085] Although in the present embodiment, Au layer 322 is used as a layer which has good wettability to bonding material 130, a metal layer, such as an Ag layer, a Sn layer, a Ni layer, or a Pd layer, other than Au layer 322 may be used.
Embodiment 4
[0086] A semiconductor light emitting device according to Embodiment 4 will be described. The semiconductor light emitting device according to the present embodiment differs from semiconductor light emitting device 101 according to Embodiment 1 in that grooves are formed from the side of the substrate of a semiconductor light emitting element. The semiconductor light emitting device according to the present embodiment will be described below mainly on differences from semiconductor light emitting device 101 according to Embodiment 1 with reference to
[0087]
[0088] As shown in
[0089] As shown in
[0090] In the present embodiment, as shown in
[0091] As shown in
[0092] For the arrangement of mounting electrode 419, as shown in
(Variations and the Like)
[0093] Although the semiconductor light emitting device according to the present disclosure has been described above based on the embodiments, the present disclosure is not limited to the embodiments described above.
[0094] For example, although in the embodiments described above, the examples where the semiconductor light emitting element is a semiconductor laser element are described, the semiconductor light emitting element is not limited to the semiconductor laser element. For example, the semiconductor light emitting element may be a super luminescent diode.
[0095] Although in the embodiments described above, the first conductivity type is n-type, the first conductivity type may be n-type.
[0096] Although in the embodiments described above, the semiconductor light emitting element is a multi-emitter type which includes a plurality of mounting electrodes, the semiconductor light emitting element may be a single-emitter type which includes a single mounting electrode. In other words, it is sufficient that the semiconductor light emitting element includes one or more mounting electrodes.
[0097] Although in the embodiments described above, a plurality of grooves are formed in the semiconductor light emitting element, a single groove may be formed in the semiconductor light emitting element. In other words, it is sufficient that one or more grooves are formed in the semiconductor light emitting element.
[0098] Although in the embodiments described above, the configuration in the vicinity of the emission surface of the semiconductor light emitting element is described, the same configuration as in the vicinity of the emission surface may be provided in the vicinity of the back end surface of the semiconductor light emitting element. In other words, a first distance between the back end surface and one or more grooves may be greater than zero, and may be less than a second distance between the back end surface and the mounting surface of the submount. The second distance may be less than a third distance between the back end surface and one or more mounting electrodes. In this way, the same effects as in the embodiments described above are achieved.
[0099] Although in Embodiments 1 to 3 described above, a plurality of grooves are formed part way through substrate 110 from the front surface of second semiconductor layer 113, the configuration of the grooves is not limited to this configuration. The grooves do not need to be formed from the front surface of second semiconductor layer 113 to substrate 110, and may be, for example, formed part way through first semiconductor layer 111 from the front surface of second semiconductor layer 113.
[0100] Although in Embodiment 2, one mounting electrode 114 and grooves 220 adjacent to mounting electrode 114 are described, semiconductor light emitting element 200 may include single mounting electrode 114 or may include a plurality of mounting electrodes 114. When semiconductor light emitting element 200 includes a plurality of mounting electrodes 114, only one mounting electrode 114 and grooves 220 adjacent to mounting electrode 114 may have the configuration corresponding to Embodiment 2 or other mounting electrodes 114 and grooves 220 adjacent thereto may also have the configuration corresponding to Embodiment 2. In other words, one or more mounting electrodes may include a first mounting electrode, one or more grooves may include a first groove adjacent to the first mounting electrode, and an average distance in a direction perpendicular to the direction of emission between the first mounting electrode and a part of the first groove adjacent to the first mounting electrode in the direction perpendicular to the direction of emission may be less than an average distance in the direction perpendicular to the direction of emission between the first mounting electrode and a part of the first groove located closer to the emission surface than the first mounting electrode.
[0101] In Embodiment 4 described above, an insulating layer may be formed in a region of opposite surface 400m of semiconductor multilayer structure 408 where mounting electrodes 419 are not formed.
[0102] Embodiments obtained by performing, on the embodiments described above, various variations conceived by a person skilled in the art and embodiments realized by arbitrarily combining constituent elements and functions in the embodiments described above without departing from the spirit of the present disclosure are also included in the present disclosure.
INDUSTRIAL APPLICABILITY
[0103] For example, the semiconductor light emitting element of the present disclosure can be applied as light sources having a high output and high efficiency to processors, projectors, and the like.