DEVICE FOR PROVIDING A MATERIAL BAND, IN PARTICULAR A CORD BAND
20260103357 ยท 2026-04-16
Inventors
Cpc classification
International classification
Abstract
A device for providing a material band, including: an unwinding device for unwinding a material band, having two holders for receiving a respective roll of the material band, both holders being movable from a non-working position, in which a roll is received, and a working position, in which the roll is unwound; a transport device, downstream of the unwinding device, for the unwound material strip; a device for connecting a rear end of the unwound material band to a front end of the material band to be unwound; a position detection device including a sensor device for detecting sensor information which describes the position of the strip material in the holders, and a control device for detecting position information based on the sensor information. The position of the strip material to be unwound relative to the unwound strip material can be aligned as a function of the position information. The sensor information can be detected by the sensor device during the movement of the holders from the non-working position into the working position and the control device determines the position information and controls an actuator for moving the respective holder transversely to the transport direction of the transport device as a function of the position information so that the respective holder is positioned at the end of the movement into the working position so that the end of the material band to be unwound is aligned with the end of the un-wound material band.
Claims
1. A device for providing a material band, in particular a cord band, comprising: an unwinding device for unwinding a material band received in the form of a roll, comprising a first and a separate second holder for receiving a respective roll of the material band, wherein the first and the second holder are each reversibly movable from a non-working position, in which a roll is received or prepared, and a working position, in which the roll is unwound, a transport device downstream of the unwinding device for picking up the unwound material band, a device for connecting a rear end of the unwound material band located on the transport device to a front end of the material band to be unwound, a position detection device comprising a sensor device for detecting sensor information which describes the position of the band material to be unwound in the first and second holders, and a control device for detecting position information on the basis of the sensor information, wherein the position of the material band to be unwound can be aligned relative to the unwound material band as a function of the position information, wherein the sensor information can be detected by means of the sensor device during the movement of the first and second holders from the non-working position into the working position and the control device is set up to determine the position information and to control actuating means for moving the first and second holders transversely to the transport direction of the transport device as a function of the position information in such a way, that the first and second holders are positioned at the end of the movement into the working position in such a way that the end of the material band to be unwound is aligned with the end of the unwound material band.
2. The device according to claim 1, wherein the sensor device has at least one first sensor and a second sensor, of which the first sensor is arranged in the movement path of the first holder and the second sensor in the movement path of the second holder.
3. The device according to claim 2, wherein the detection device comprises at least one third sensor which is assigned to the transport device and by means of which sensor information describing position information describing the position of the end of the unwound band material in or at the transport device is detected, wherein the control device is set up to determine further position information on the basis of the sensor information and to control the actuating means of the first and second holders in dependence on the further position information.
4. The device according to claim 3, wherein the third sensor is a sensor detecting the entire width of the unwound material band.
5. The device according to claim 1, wherein the position of one or both longitudinal edges of the material band to be unwound can be determined by means of the control device as position information and/or the position of one or both longitudinal edges of the unwound material band can be determined as further position information, on the basis of which position information the actuating means can be controlled.
6. The device according to claim 5, wherein the control device is set up to determine the center position of the material band to be unwound as position information based on the position of the longitudinal edges of the material band to be unwound and/or the center position of the unwound material band as further position information based on the position of the longitudinal edges of the unwound material band and to control the actuating means in such a way that the center of the material band to be unwound is aligned with the center of the unwound material band.
7. The device according to claim 1, wherein the leading end of the material band to be unwound is arranged at a preparation bar of the first or the second holder during the movement, wherein the first and the second sensor are positioned below the plane in which the preparation bar is moved past them.
8. The device according to claim 1, wherein the two holders are arranged on a common carrier frame or on separate carrier frames, which are movable on linear guides in a direction perpendicular to the transport direction of the transport device via the actuating means, wherein the first and second sensors are arranged offset to both sides of the transport device.
9. The device according to claim 1, wherein the holders are arranged on a common rotating frame which can be rotated about an axis of rotation via drive means and can be moved transversely to the transport direction of the transport device via actuating means, wherein the first and second sensors are arranged on a circular path about the axis of rotation.
10. The device according to claim 9, wherein the two holders are arranged offset by 180 to each other on the rotating frame.
11. The device according to claim 10, wherein the first and second sensors are arranged 180 offset to each other at 90 positions between the non-working position and the working position.
12. A method for operating a device for providing a material band, in particular a cord band, comprising: an unwinding device for unwinding a material band received in the form of a roll, comprising a first and a separate second holder for receiving a respective roll of the material band, wherein the first and the second holder are each reversibly movable from a non-working position, in which a roll is received or prepared, and a working position, in which the roll is unwound, a transport device downstream of the unwinding device for picking up the unwound material band, a device for splicing a rear end of the unwound material band located on the transport device to a front end of the material band to be unwound, a position detection device comprising a sensor device for detecting sensor information which describes the position of the band material to be unwound in the first and second holders, and a control device for detecting position information on the basis of the sensor information, wherein the position of the material band to be unwound can be aligned relative to the unwound material band as a function of the position information, wherein the sensor information is detected by means of the sensor device during the movement of the first and second holders from the non-working position into the working position and the control device determines the position information and controls actuating means for moving the first and second holders transversely to the transport direction of the transport device as a function of the position information in such a way, that the first and second holders are positioned at the end of the movement into the working position in such a way that the end of the material band to be unwound is aligned with the end of the unwound material band.
13. The method according to claim 12, wherein a sensor device with at least a first sensor and a second sensor is used, of which the first sensor is arranged in the movement path of the first holder and the second sensor is arranged in the movement path of the second holder.
14. The method according to claim 13, wherein at least one third sensor is used, which is assigned to the transport device and by means of which sensor information describing position information describing the position of the end of the unwound or cut band material in or at the transport device is detected, wherein the control device determines further position information on the basis of the sensor information and controls the actuating means of the first and second holders as a function of the further position information.
15. The method according to claim 12, wherein the control device determines the position of one or both longitudinal edges of the material band to be unwound as position information and/or the position of one or both longitudinal edges of the unwound material band as further position information, based on which position information the actuating means are controlled.
16. The method according to claim 15, wherein the control device determines the center position of the material band to be unwound as position information based on the position of the longitudinal edges of the material band to be unwound and/or the center position of the unwound material band as further position information based on the position of the longitudinal edges of the unwound material band and controls the actuating means in such a way that the center of the band to be unwound is aligned with the center of the unwound band.
17. The method according to claim 12, wherein the leading end of the band to be unwound is arranged at a preparation bar of the first or the second holder during the movement, wherein the first and the second sensor detect the sensor information in a plane lying below the plane in which the preparation bar is moved past them.
18. The method according to claim 12, wherein the two holders are arranged on a common carrier frame or on separate carrier frames, which are moved on linear guides in a direction perpendicular to the transport direction of the transport device via the actuating means, wherein the first and second sensors are arranged offset to both sides of the transport device.
19. The method according to claim 12, wherein the holders are arranged on a common rotating frame which can be rotated about an axis of rotation via drive means and can be moved transversely to the transport direction of the transport device, which rotating frame is rotated to move the holders, wherein the first and second sensors are arranged on a circular path about the axis of rotation.
Description
BRIEF DESCRIPTION OF THE DRAWING
[0044] In the drawings:
[0045]
[0046]
[0047]
[0048]
[0049]
[0050]
[0051]
[0052]
[0053]
[0054]
[0055]
DETAILED DESCRIPTION OF THE INVENTION
[0056]
[0057] Furthermore, a position detection device 10 comprising a sensor device 11 and a control device 12 is provided, which can also be used to control the entire operation of the operating elements of the device 1, i.e., all actuating means, drive means, etc. By means of the sensor device 12, which comprises at least two sensors, each of which is arranged in the movement path of one of the holders described below, sensor information is recorded, on the basis of which the control devices record corresponding position information on the band material 4, which, when a previous roll 3 has been unwound, is brought into the working position shown in
[0058] As described, when a new roll 3 has been brought into the working position, the leading end of the new band material 4 and the trailing end of the previous, unwound band material 4 must be joined together, preferably spliced. For this purpose, a corresponding device 13 is provided for joining the two ends, which device 13 is preferably a splicing device. This comprises a preparation bar and a splice bar, wherein the end of the new material band 4 to be unwound is arranged on the preparation bar and the end of the unwound material band 4 is arranged on the splice bar. The two ends are spliced together by moving the splice bar.
[0059] As described, the position detection device 10 comprising the sensor device 11 serves to detect sensor information describing the position of the band material to be unwound or its end. Based on this sensor information, the control device 12 is able to determine the position of the two longitudinal edges of the new material band 4 and, if necessary, the center of the new material band 4 and, based on this, to control the actuating means via which the respective holder with the new material band 4 is moved. The sensor information is recorded during the movement of the respective holder and thus of the new material band 4 from the non-working positions into the working position, as is the determination of the position data and, based on this, the control parameters via which the actuating means of the holder drive are controlled, so that the new material band is precisely aligned with respect to the end of the unwound material band 4 when it enters the working position and no subsequent correction is necessary.
[0060] A corresponding position detection and longitudinal edge determination may be necessary because, as
[0061] It is possible that the material band 4 may run after a certain time during the unwinding process, i.e., after the start of the material band has been spliced on. This is due to the fact that the material band 4 was wound onto the spool core 14 (coming from the calender) at an angle in a previous process or due to the operator attaching the start of the material band to the preparation bar at an angle. As a result, the material band 4 is also conveyed at a slight angle in the direction of the unwinding device 2 during unwinding. To compensate for this in the subsequent process, it is advisable to align the roller 3 with the center of the unwinding device 2. This means that the center 17a of the material band 4 is not aligned with the band center 17b of the unwound material band 4b, but with the center of the unwinding device 2. Centers 17a and 17b are then slightly offset from each other, but this is compensated for in the subsequent process. The control device 12 can be used to take into account these further offset possibilities in the positioning when changing from a non-working position to a working position.
[0062]
[0063] The two holders 18, 20 are arranged on a common carrier frame 21, which is shown here only as a dashed line and can be moved linearly via suitable linear guides and perpendicularly to the transport direction T via corresponding actuating means 22, such as a spindle drive controlled by a servomotor. The actuating means 22 are controlled via the control devices 12 as part of the position detection device 10, which also includes the two sensors 23, 24 shown here.
[0064] The two sensors 23, 24 are located laterally adjacent to the transport device 5 on which the material band 4 lies. The respective detection area 25, 26, as shown by the respective arrow, is directed towards the holders 18, 20. The arrangement is such that a roll to be moved from the respective non-working position into the working position or the respective band material is moved through the detection area 25, 26 of the respective sensor 23, 24, so that the sensor 23 can detect the two longitudinal edges 15a, 16a of the roll 3a in the example shown in
[0065]
[0066] The roll 3c is measured in the same way when it is to be brought into the working position, which is the case when the material band 4a is completely unwound. In this case, the carrier frame 21 moves in the opposite direction, the holder 18 is moved from the working position to the non-working position, while the holder 20 is moved from the non-working position to the working position. Both longitudinal edges 15c, 16c pass through the detection range 26 of the sensor 24, so that corresponding edge-related sensor information is recorded, which is recorded by the control devices 12 to determine the position information for the longitudinal edges 15c, 16c or the center 17c and the corresponding control parameters for the actuating means 22 are determined, so that the roller 3c is also moved exactly into the aligned working position. In this position, the respective ends can then be connected via the connection device 13 shown.
[0067]
[0068] The same approach is adopted if the second holder 20 is to be brought into the working position; its material band 4c is also wound off-center, so that a slightly different working position must also be approached here compared to the working position shown in
[0069]
[0070] As
[0071]
[0072] Also shown here are the two sensors 23, 24 with the respective detection areas 25, 26, which are arranged adjacent to the circular path 32, in such a way that the respective longitudinal edges 15a, 16a are moved through the detection area 25 of the first sensor 23 during movement, while the longitudinal edges 15c, 16c are moved through the detection area 26 of the second sensor 24. Here again, the corresponding sensor information describing the edge position is recorded and evaluated by the control devices 12 and corresponding control parameters for controlling a drive means 33, via which the rotating frame, which is no longer shown, is rotated, are controlled. The drive means 33 is, for example, a servomotor that drives a gear wheel that meshes with a gear rim or gear segment of the carrier frame. The movement of the rotating frame is an alternating movement through 180, so that each holder 18, 20 is moved past the respective associated sensor 23, 24.
[0073] Of course, a corresponding transport device 5 is also provided here, on which the unwound material band 4b rests, as well as an optionally provided third sensor 28. Also shown is the connecting device 13, i.e., the splicing device, which serves to connect the corresponding ends 27 of the material band 4a and 19 of the material band 4b.
[0074]
[0075] If the material band 4c is now to be provided, the rotating frame 35 is rotated, which results in both holders 18, 20 being moved around the axis of rotation 31 along the circular path 32. Here, the material band 4c runs through the detection range of the sensor 24, which in turn detects the sensor information, on the basis of which the control devices 12 then determine the exact working position into which the second holder 20 is to be brought and controls the movement of the rotating frame accordingly. This working position is shown in
[0076] FIGS. 10-12 also show that the first holder 18 is in the non-working position in each case, a new roll has not yet been picked up. According to
[0077]
[0078] As the movement progresses, the second longitudinal edge 16c of the end fixed to the preparation bar 34 runs into the detection area 26 of the sensor 24, so that a second measuring point is given there, to which in turn a corresponding angular position of the rotating frame 35 is assigned. Corresponding measuring points are therefore provided in correlation to a respective rotating frame position, wherein the measuring points represent the specific given transverse offset 30, as they are detected at a slightly earlier point in time in relation to a central arrangement of the material band 4b, i.e., at slightly different angular positions of the rotating frame. Conversely, this would be the case if the transverse offset 30 were in the other direction. The control device 12 can determine exactly when to end the rotary movement based on the respective detected rotary frame positions, which is the case when the two longitudinal edges or longitudinal centers, which are to be aligned with respect to each other, run parallel to each other. The transverse offset is compensated by the transverse displacement of the rotating frame 35 as part of the correction movement described below.
[0079] In any case, the control devices 12 now determine the corresponding transverse offset 30 after the sensor information on both longitudinal edges is available, whereupon, see
[0080] If, as shown in the example in
[0081] While specific embodiments of the invention have been shown and described in detail to illustrate the inventive principles, it will be understood that the invention may be embodied otherwise without departing from such principles.